DYNAPAC Forward Moving Vibrating Plate CM 13. Operation & Maintenance (2021)
Forward Moving Vibrating Plate
CM 13
Operation & Maintenance
ICM013EN2, December 2001
Engine:
Hatz 1B20
Honda GX160
These instructions apply from PIN (S/N):
CM 13
*20002804*
Hatz
CM 13
*20001300*
Honda
The Dynapac CM 13 is a fast and efficient vibratory plate for compaction work where powerful
capacity is required in cramped spaces. The CM 13 is a good choice for efficient compaction in
backfilling operations and for compaction work around concrete foundations and concrete pipes.
The Dynapac CM 13 is equipped with transport wheels as standard.
Like all other machines that are powered by combustion engines, the plate is designed for opera-
tion in well-ventilated areas.
We reserve the right to change specifications without notice.
Printed in Sweden.
CONTENTS
Page
General
3
Machine plate
3
Safety instructions (For all Light products)
4-6
Safety when driving
7
Safety decals, Location/Description
8, 9
Fuel and lubricants
10
Technical data
11
Technical data - Dimensions
12
Operation - Honda GX160
13
Operation - Hatz 1B20
14
Lifting, transportation and towing
15
Maintenance - Service points
16-18
Maintenance - Every 10 hours of operation
19
Maintenance - Every 100 hours of operation
20
Maintenance - Every 500 hours of operation
21
WARNING SYMBOLS
WARNING Indicates danger or hazardous
procedure that could result in serious or fatal
personal injury if the warning is ignored.
CAUTION Indicates danger or hazardous
procedure that could result in damage to machine
or property if the warning is ignored.
SAFETY INSTRUCTIONS
CALIFORNIA
The safety instructions are included in this
Proposition 65 Warning
manual and must be studied by the operator.
Always follow the safety rules and keep the
Diesel engine exhaust and some of its
manual available for future use.
constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm.
Read through the entire manual before
starting any maintenance operations.
Ensure good ventilation (air extraction) if the
engine is run indoors.
2
CM 13 ICM013EN2
GENERAL
It is important that the machine is maintained correctly to
ensure proper function. It should be kept clean so that any
leakage, loose bolts and loose connections can be discov-
ered in time.
Make a habit of inspecting the machine every day before
starting up by checking all round it to detect any sign of
leakage or other faults.
SPARE A THOUGHT FOR THE ENVIRONMENT!
Do not let oil, fuel and other environmentally haz-
ardous substances contaminate the environment.
Always dispose of used filters, drained oil and any
remaining fuel properly.
This manual contains instructions for periodic attention
which should normally be carried out by the operator.
There are additional instructions relating to the
engine, for which the manufacturer’s instructions
are detailed in the engine manual.
MACHINE PLATE
Fill in all data below, when delivering and
commissioning the machine.
L000259A
Engine Model
Engine Number
3
CM 13 ICM013EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Symbols
Safety equipment
The signal words WARNING and CAUTION
used in the safety instructions have the follow-
Long exposure to loud noise without
ing meanings:
ear protectors can cause permanent
damage to hearing.
WARNING: Indicates danger or
hazardous procedure that could
Long exposure to vibrations can dam-
lead to serious or mortal injury if
age the hands, fingers and wrists. Do
the warning is neglected.
not use the machine if you experience
discomfort, cramp or pain. Consult a
CAUTION: Indicates danger or haz-
doctor before resuming work with
ardous procedure that could lead to
the machine.
machine or property damage if the
warning is neglected.
Always use approved safety equipment. The
operator, and people in the immediate vicinity of
Important rules for your safety
the working area, must wear:
• Safety helmet
The machine must not be modified
• Safety goggles
without the prior consent of the man-
• Ear protectors
ufacturer. Use only original parts.
• Dust mask in dusty environments
Use only the accessories recom-
• High-visibility clothing
mended by Dynapac. If modifications
• Protective gloves
not approved by Dynapac are carried
• Protective shoes
out, these could result in serious in-
Avoid wearing loosely fitting clothing that might
jury to yourself or other personnel.
get caught in the machine. If you have long hair,
cover it with a hair net. Vibrations from hand-held
• These recommendations are based on
machines are transmitted into the hands via the
international safety standards.
handles of the machine. Dynapac machines
•
You must also observe any local safety
feature a handle design that absorbs a large part
regulations which may be in force. Read all
of the machine vibrations. The vibrations are not
instructions carefully before operating the
eliminated entirely, but it is possible to use the
machine. Keep the instructions in a safe place.
machines for longer periods of time without the
•
Signs and stickers giving important information
risk of injury.
about safety and maintenance are supplied
Be alert to acoustic signals from other ma-
with every machine. Make sure that they are
chines in the working area.
always legible. The ordering numbers for new
stickers can be found in the spare parts list.
Working area
•
Use of the machine and its accessories is
Do not use the machine near flammable material
restricted to the applications specified in the
or in explosive environments. Sparks can be
product literature.
emitted from the exhaust pipe, and these can
•
For reasons of product safety, the machine
ignite flammable material. When you take a pause
must not be modified in any way.
or have finished working with the machine, do not
• Replace damaged parts immediately.
park it on or near flammable materials. The ex-
Replace all wear parts in good time.
haust pipe can get very hot during operation, and
can cause certain material to ignite. Make sure
Be alert
that there are no other personnel inside the work-
Always pay attention to what you are doing, and
ing area while the machine is in use. Keep the
use your common sense. Do not use the ma-
worksite clean and free of extraneous objects.
chine if you are tired or under the influence of
Store the machine in a safe place, out of unauthor-
drugs, alcohol or other substances which can
ized’s reach, preferably in a locked container.
effect your vision, reaction ability or judgement.
4
CM 13 ICM013EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Filling with fuel (Gasoline/diesel)
Petrol has an extremely low flash-
Always take extreme care when driv-
point and can be explosive in certain
ing the machine on slopes. Always
situations. Do not smoke. Make sure
drive straight up and down on slopes.
that worksite ventilation is good.
Do not exceed the maximum grada-
bility of the machine according to the
Keep away from all hot or spark-generating
instruction book. Stay clear of ma-
objects when handling fuel. Wait until the ma-
chine when operating on a slope or in
chine has cooled before filling the tank. Fill the
a trench.
tank at least 3 metres away from where you
intend to use the machine. Avoid spilling petrol,
Do not touch the engine, the exhaust pipe or
diesel or oil on the ground. Protect your hands
the eccentric element of the machine. They
from contact with petrol, diesel and oil.
gets very hot during operation and can cause
burn injuries.
Open the tank cap slowly to release any
overpressure that might exist in the tank. Do
Do not touch V-belts or rotating parts during
not overfill the tank. Inspect the machine for
operation.
fuel leakage regularly.
Parking
Do not use a machine that is leaking fuel.
Park the machine on ground as level and firm
as possible. Before leaving machine:
Starting the machine
• Apply the parking brake.
• Shut off the engine and pull the ignition key
Before starting read instruction
out.
book and make your self familiar
with the machine and make sure
Loading/Unloading
that:
Never remain under or in the
• All handles are free from grease, oil and dirt.
immediate vicinity of the machine
• The machine does not show any obvious
when it is lifted by a crane. Only use
faults.
marked lifting points. Always make
• All protective devices are securely fastened in
sure that all lifting devices are
their places.
dimensioned for the weight of the
• All control levers in ”neutral” position.
products.
Start the machine according to the instruction-
Maintenance
book.
Maintenance work must only be carried out by
skilled personnel. Keep unauthorized persons
Operation
away from the machine. Do not carry out mainte-
nance work while the machine is moving or the
Keep your feet well clear of the
engine is running.
machine.
Do not operate the machine in
poorly ventilated spaces. There is
a risk of carbon monoxide poison-
ing.
Use the machine only for the purpose for which
it is intended. Make sure you know how to stop
the machine quickly in the event of an emer-
gency situation.
5
CM 13 ICM013EN2
SAFETY INSTRUCTIONS (FOR ALL LIGHT PRODUCTS)
Working with the hydraulic system
Regular maintenance of the hydraulic system is
important. Minor damage or a split hose or cou-
pling can have devastating consequences. Bear
in mind that the hydraulic hoses are made of
rubber and can deteriorate with age, which can
result in splitting. In all cases of uncertainty with
regard to durability or wear, replace the hoses
with new original hoses from Dynapac.
Working with battery
The battery contains poisonous and corrosive
sulphuric acid. Wear protective glasses and
avoid getting acid on your skin, clothes or on the
machines. If you get sulphuric acid on yourself,
rinse the skin with water. If you get acid in your
eyes, rinse them with water for at least 15 min-
utes and seek immediate medical treatment. The
gas that is emitted by the battery is explosive.
When fitting or replacing a battery, always take
care so that you do not short- circuit the battery
poles.
Repair
Never use a machine that is damaged. Qualified
repair work requires trained personnel, please
contact your nearest authorized workshop.
Extinguishing fires
If there is a fire in or on the machine, it is best
to use an ABE-class fire extinguisher.
However, a BE-class CO2 extinguisher is
also suitable.
6
CM 13 ICM013EN2
SAFETY WHEN DRIVING
Driving near an edge
When driving near an edge, at least two thirds of the
plate must be on firm solid ground.
If the machine tips over, switch off the
engine before attempting to lift the ma-
chine.
At least
2/3
L000262A
Machine location when operating
on edges
Slopes
Make sure that the work site is safe. Wet and loose
earth reduces manoeuvrability especially on sloping
ground. Always observe particular caution on sloping
and uneven terrain.
Where possible, avoid all driving across a
slope. Instead, drive up and down on slop-
ing ground.
Never work on slopes that are greater than the capabil-
ity of the machine. Maximum slope of the machine in
Max 20°
operation is 20° (depending on condition of the ground).
or 36%
L000263A
The tilting angle is measured on a hard, level surface
Tipping angle on side slopes
with the machine stationary. Vibration switched OFF
and all tanks full. Remember that loose ground, vibra-
tion switched ON, and driving speed can all cause the
machine to topple even on a smaller slope than speci-
fied here.
Never leave the machine unattended with
the engine running.
Max 20°
or 36%
L000264A
Driving on slopes
7
CM 13 ICM013EN2
SAFETY DECALS, LOCATION/DESCRIPTION
2
5
4
3
1
6
L000213A
8
CM 13 ICM013EN2
SAFETY DECALS, LOCATION/DESCRIPTION
1.
3.
5.
791292
104
The operator must read the
Petrol
Guaranteed
safety manual, and the
(Honda)
Sound Power
operation and maintenance
level
instructions before using the
(Honda)
machine.
2.
3.
5.
791293
105
Warning, hand and arm
Diesel
Guaranteed
entanglement. Never reach
(Hatz)
Sound Power
into the hazardous area.
level
(Hatz)
4.
6.
283743
Lifting
Use ear
point
protectors
9
CM 13 ICM013EN2
FUEL AND LUBRICANTS
ENGINE OIL
Use SAE 15W/40,
Shell Universal Engine Oil TX15W-40 or equivalent:
Hatz 1B20
0,9 l
(0.95 qts)
Honda GX160
0,6 l
(0.63 qts)
FUEL
Honda GX160
Use ordinary grade petrol (unleaded)
Volume:
3,8 l
(4.0 qts)
FUEL
Hatz 1B20
Use diesel oil which satisfy EN 590 or DIN 51601
Volume:
5,0 l
(5.3 qts)
Stop the engine before refilling the fuel tank.
Never refuel near an open flame or sparks,
which could start a fire. Don't smoke. Use
pure fuel and clean filling equipment. Take
care not to spill fuel.
Service parts P/N
Honda GX160
Hatz 1B20
Engine air filter element
23 93 23
93 70 13
Engine spark plug
23 95 65
-
V-belt
41 00 06
41 30 49
10
CM 13 ICM013EN2
TECHNICAL DATA
CM 13, Honda
CM 13, Hatz
Weight
Net weight, kg (lbs)
130 (287)
142 (313)
Operating weight EN500, kg (lbs)
131 (289)
144 (317)
Compaction data
Vibr. frequency, Hz
75
75
Vibr. frequency, vpm
4500
4500
Centrifugal force, kN (lbf)
16 (3597)
16 (3597)
Amplitude, mm (in)
1,1 (0.043)
1,1 (0.043)
Operating data
Speed of travel, m/min (feet/min)
25 (82)
25 (82)
Max. tilt, °
20
20
Volumes
Fuel tank, lit. (qts)
3,6 (3.8)
5,0 (5.3)
Crank case, lit. (qts)
0,6 (0.6)
0,9 (1.0)
Engine
Model
Honda
Hatz
GX160
1B20
Recoil start
Recoil start
Output, kW (hp)
4,0 (5.4)
2,8 (3.8)
Engine speed, rpm
3600
3000
Noise and Vibrations
Noise level
Sound pressure level at the operator's ear according to
ISO 6394
LpA dB (A) =
89
92
Sound power level according to ISO 3744:
LwA dB (A) =
103
104
Vibration values
Hand - arm vibration values according to ISO 5349:
a m/s2 =
5,01
5,31
The above noise level and vibration values were determined at normal engine speed with vibration
on. The machine was placed on an elastic base.
During operation these values may differ because of the actual operational conditions.
Noise level according to EU directive 2000/14/EC for EU equipped machine, on macadam
course with vibration switched ON:
Measured sound power level,
LwA, dB(A) =
102
104
Guaranteed sound power level,
LwA, dB(A) =
104
105
11
CM 13 ICM013EN2
TECHNICAL DATA - DIMENSIONS
D
C
L000260A
L000261A
CONTACT AREA
A
E
B
F
CM 13
CM 13
A mm (inch)
780
(30.7)
780
(30.7)
B mm (inch)
1050
(41.3)
1050
(41.3)
C mm (inch)
770
(30.3)
770
(30.3)
D mm (inch)
970
(38.2)
970
(38.2)
E mm (inch)
460
(18.1)
460
(18.1)
F mm (inch)
690
(27.2)
690
(27.2)
Contact area,
m2 (sq feet)
0,19
(2.05)
0,19
(2.05)
12
CM 13 ICM013EN2
OPERATION - HONDA GX160
Before start
1.
Check the oil level in the engine.
2.
Fill the fuel tank with fuel.
2
3.
Check that all operating controls are working.
1
L000077A
L000039A
Starting the engine
4.
Open the fuel cock.
5.
Turn the engine switch to position I.
5
6.
Put the throttle lever to the middle position.
7.
Close the choke if the engine is cold; if the engine is
L000155A
warm or the ambient temperature high, push it in half
way or leave it open.
6
9
7
1/2
4
L000247A
8.
Pull slowly on the magnapull starter handle (4) until
you feel it engage, then let the handle return a short
distance and pull sharply to start the engine.
8
9.
While the engine is warming up, move the choke
control slowly to the right to open the choke fully.
L000050A
Stopping the engine
1. Reduce the throttle setting and let the engine idle
for a minute or so.
2
2. To stop the engine, turn the engine switch to O.
3. Close the fuel tap.
L000153A
1
3
L000248A
13
CM 13 ICM013EN2
OPERATION - HATZ 1B20
Before start
1. Check the oil level in the engine.
2. Fill the fuel tank with fuel.
2
3. Check that all operating controls are working.
1
L000077A
L000241A
Starting the engine
4. Open the fuel cock.
5. Set speed control lever either 1/2 START or max.
4
START position, as desired or necessary. Starting
at a lower speed will help to prevent exhaust smoke.
5
L000242A
L000243A
6. Pull the starting cable out by the handle until you feel
a slight resistance. Let the cable run back; in this
way the entire length of the starting cable can be
used to start the engine.
6
If after several attempts of starting the exhaust
begins to emit white smoke, move the speed
control lever to the stop position and pull the
starting cable out slowly 5 times. Repeat the
L000246A
starting procedure.
Stopping the engine
1. Throttle in neutral position. Let the engine idle a few
minutes.
2
2. Press the engine stop switch to OFF position.
L000245A
1
L000244A
14
CM 13 ICM013EN2
LIFTING, TRANSPORTATION AND TOWING
Lifting/Towing
Never walk or stand underneath a hoisted
machine.
Use only the frame lifting hook (1) to lift the
1
machine.
All lifting equipment must be dimensioned in
conformance with current regulations. Ensure
before lifting that the shock absorbers (2) are
securely fixed and undamaged.
2
L000265A
Machine ready for lifting
1. Lifting hook
2. Shock absorbers
Transportation
Always secure the machine firmly during
all transportation. Place lashing band in a
U shape around the bottom plate and
secure both front and rear.
1
1
L000266A
Machine ready for transportation
1. Lashing strap
15
CM 13 ICM013EN2
MAINTENANCE - SERVICE POINTS
8
9
L000251A
Fig. 1
CM 13
8. V-belt
9. Eccentric element
5
2
2
5
6
7
6
1
1
4
3
L000250A
L000250A
Fig. 2
Honda GX160 - Gasoline engine
Fig. 3
Hatz 1B20 - Diesel engine
1. Engine oil
1. Engine oil
2. Fuel tank
2. Fuel tank
4. Fuel filter (Gasoline)
3. Oil filter, engine (Diesel)
5. Air filter, engine
5. Air filter, engine
6. Cooling system, engine
6. Cooling system, engine
7. Spark plug (Gasoline)
16
CM 13 ICM013EN2
MAINTENANCE - SERVICE POINTS
Every 10 hours of operation (daily)
Item in fig. Maintenance
see page
Comments
2
Check and replenish fuel
1
Check and replenish lube oil
19
Check for oil leakage
Check and tighten engine parts
19
5
Clean / replace air cleaner elements
19
After the first 20 hours of operation
Item in fig. Maintenance
see page
Comments
1
Change lube oil
20
3
Clean / replace oil filter (Diesel)
See engine manual
5
Clean / replace air cleaner elements
19
See engine manual
Check and adjust the engine valve
See engine manual
clearance (Diesel)
17
CM 13 ICM013EN2
MAINTENANCE - SERVICE POINTS
Every 100 hours of operation
Item in fig. Maintenance
see page
Comments
1
Change engine oil
20
5
Clean / replace air cleaner elements
19
See engine manual
8
Check V-belt
20
Every 300 hours of operation (once every year)
Item in fig. Maintenance
see page
Comments
9
Change eccentric element oil
21
6
Clean / replace oil filter (Diesel)
See engine manual
Check fuel injection pump (Diesel)
See engine manual
Check fuel injection nozzle (Diesel)
See engine manual
Adjust valve head clearance for intake
and exhaust valves
See engine manual
Every 1000 hours of operation (once every year)
Item in fig. Maintenance
see page
Comments
Lap intake and exhaust valves
See engine manual
Replace pistong rings
See engine manual
18
CM 13 ICM013EN2
MAINTENANCE - EVERY 10 HOURS OF OPERATION
1. Check oil level engine's crankcase.
Honda
2. Check air cleaner.
GX160
We recommend reading the detailed motor instructions
2
supplied with the machine.
1
L000253A
Hatz 1B20
2
1
L000252A
1. Oil dipstick
2. Air cleaner
3. Check and, where necessary, tighten screws and
nuts.
L000028A
4. Clean or replace the air filter, depending on its
Honda
condition.
Hatz 1B20
GX160
L000254A
L000255A
5. Keep machine clean.
When washing the machine, do not aim a jet of
water jet directly at the fuel cap. This is espe-
cially important when using a high-pressure jet.
Put a plastic bag over the filler cap of the fuel
tank and secure with an elastic band.
L000267A
19
CM 13 ICM013EN2
MAINTENANCE - EVERY 100 HOURS OF OPERATION
1. Change oil (first change after 20 hours, together with
engine oil filter).
Honda
GX120
Use the accompanying hose to drain the oil.
GX160
1
Save the oil and dispose of it in an approved
3
manner.
L000253A
Hatz 1B20
1
2
L000252A
3
1. Oil dipstick
2. Oil filter
3. Oil drain plug/drain hose
1. Take off the protective cover and inspect the V belt.
2. To adjust belt tension, loosen the four engine-plate
bolts and slide it into position.
3. Tighten the bolts and replace the protective cover.
Never run the machine without the protec-
tive cover over the V belt.
L000268A
20
CM 13 ICM013EN2
MAINTENANCE - EVERY 500 HOURS OF OPERATION
Lubricate the eccentric element
1. Inspect grease lubrication.
1
1
L000269A
L000259A
1. Bearing
1. Clean / replace oil filter.
(For diesel, see the engine instruction manual.)
Honda
GX120
2. Check fuel injection pump.
GX160
(For diesel, see the engine instruction manual.)
3. Check fuel injection nozzle.
(For diesel, see the engine instruction manual.)
L000253A
4. Adjust valve head clearance for intake and exhaust
valves. (See the engine instruction manual).
Hatz 1B20
Save the oil and dispose of it in an approved
manner. Also dispose of used oil filters properly.
L000252A
21
CM 13 ICM013EN2