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7. Install hinge pin with the tool bit recess on the inboard side 8. Apply a small dab of Loctite High Strength Threadlocker 9. Install screw into hinge pin and tighten to 20-25 in-lbs (2.3-2.8 Nm). 10. Repeat previous steps to install second hinge pin. 11. Install tether. See 2 1 sm03552 1. Adjuster thumbscrew Figure 2-107. Rivet Tool (HD-39787A) LATCHES/LOCKSET CATCH Removal 1. See . Remove screws (1) and washers (2) (rear only). 2. Remove latch (4), spacer (3) and catch (5) (front only). Installation 1. Insert two short screws (with flat washers) through rear 2. Slide spacer (3) onto screws with open side toward Tour 3. Apply a dab of Loctite Medium Strength Threadlocker 243 4. Tighten screws to 20-25 in-lbs (2.3-2.8 Nm). 1 2 5 3 4 sm06495 1. Screw (2 each latch) Figure 2-108. Tour Pak Latches CATCHES Removal 1. Drill out rivets from inside Tour-Pak lid. 2. Remove catch and backplate. Installation 1. With the head of the new rivet on the outboard side of the Tour-Pak, slide rivet through holes in catch, Tour-Pak lid 2. Install rivets. See TETHER Removal NOTE Exercise caution to keep lid from opening beyond the normal 1. See . Remove screw (2). 2. Remove tether eyelet (3) and wave washer from threaded 3. Remove opposite end of tether from second tether bracket. Installation 1. See . With the concave side toward the tether bracket, install wave washer (4) onto threaded boss and 2. Apply a dab of Loctite High Strength Threadlocker 262 3. Install screw (2) and tighten to 20-25 in-lbs (2.3-2.8 Nm). 4. Repeat steps to secure opposite end of tether. 2-86 2011 Touring Service: Chassis |