Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual - page 33

 

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Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual - page 33

 

 

39

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-41137

HOSE CLAMP PLIERS

All Models

For tightening band type metal clamps on fuel
and oil lines.

HD-41182

FUEL PRESSURE GAUGE

Fuel Injected Models
(1995

1

& Later)

HD-41182 is a 0-100 psi fuel pressure gauge. 
It comes with a special adapter that attaches to 
the fuel lines of injected models for injector and 
system pressure diagnosis.

1) J-34730-16A 90° Hose End Fitting

HD-41185

HOSE CUTTING TOOL

All Models

This is universal hose cutting tool.
It has a replaceable blade and will
cut hose diameters up to 1".
(Replacement Blade HD-41185-1)

HD-44061

FUEL PRESSURE GAUGE ADAPTER

All Models

Used with the HD-41182 Fuel Pressure Gauge
to check fuel pressure with “quick connect”
fuel lines.

HD-47114

FUEL TANK CONSOLE ALIGNMENT RING

XL 1200 Custom Models

This tool is used with a fuel tank filler cap to align 
the replacement console on the fuel tank.

V-TWIN ENGINE/

Fuel System cont.

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

40

HD-48030

FUEL INJECTION CLEANING KIT

All Fuel Injected Models

Clogged fuel injectors cause sluggish engine performance, 
poor fuel economy and rough idle. This kit allows you to 
easily correct these issues without replacing costly fuel 
injectors. Use this as a money making tool during scheduled 
maintenance procedures. Includes all adapters for Harley
and Buell Fuel Injected Models.

NOTE:

Fuel Injector Cleaner NOT included in Kit. Order 

HD-48030-10.

1) HD-48030-30

Quick Disconnect

2) HD-48030-40

Fuel Fitting

3) HD-48030-50

Fuel Return Line Plug (Female)

4) HD-48030-60

Fuel Return Line Plug (Male)

5) HD-48030-70

Removal Tool

6) HD-49182-1

Fuel Tank Adapter

7) HD-48030-20

Fuel Injector Cleaner Canister

HD-48030-10

FUEL INJECTION CLEANING FLUID

All Fuel Injected Models

Used with HD-48030 to clean clogged fuel injectors.

NOTE:

This is not a fuel additive. Do not pour into

tank. Case of 12 cans. Use 

1

2

can per engine.

HD-94752-77A

CARBURETOR FLOAT GAUGE

All Models

For setting carburetor float level.

HD-97087-65B

HOSE CLAMP PLIERS

All Models

These hose clamp pliers are smaller
than HD-41137 and can be used
in those hard to get at places.

V-TWIN ENGINE/

Fuel System cont.

41

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

B-45676

SPROCKET SHAFT SEAL INSTALLER

XL Models 
(2004 & Later) 

Used with HD-42579 to install replacement seals 
to the correct depth.  Buell dealers received this 

XB9/XB12 Firebolt

tool in the XB9R essential program and will not 
be shipped again.

HD-33428-A

BIG TWIN 4-SPEED MAIN DRIVE

Big Twin

GEAR BEARING INSTALLER

4-speeds
(1979 & Later)

Used with arbor press. Installs bearing in
transmission case to correct depth without

FX, FLH

damaging components.

HD-34761

SPORTSTER 4-SPEED CLUTCH

XL Models

SPRING COMPRESSOR

(1984

1

2

-1990)

Relieves diaphragm spring tension for removal
and installation.

HD-38362

SPORTSTER 5-SPEED

XL Models

SPROCKET LOCKING LINK

(1991-2003)

Locks engine sprocket and clutch shell for 

Buell Models

sprocket and shaft nut and hub removal

(1995-2003)

and installation.

HD-38515-A

BIG TWIN/SPORTSTER CLUTCH DIAPHRAGM 

1340 cc Models

SPRING COMPRESSOR

(1990-1997)

This tool is required for efficient servicing of the 

XL Models

1340cc clutch. The compressor relieves spring 

(1991 & Later)

pressure for disassembly during servicing. 

Buell Models

1) HD-38515-1 Forcing Screw (1340cc)

(1995 & Later)

2) HD-38515-91 Forcing Screw (XL)
3) J-22825-BRG Bearing
4) J-23327-1

Bridge

5) J-28467-34

Handle

6) J-23444-A

Thread Lube

HD-41214

PRIMARY DRIVE LOCKING TOOL

All Big Twins

This tool is made from a special composition
plastic.  It is used as a wedge type device to
hold the primary drive gear to allow the 
technician to apply the proper torque without
damaging the primary gear.

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

42

HD-41496

MAIN DRIVE GEAR SEAL INSTALLER

All Models
(1994 & Later)

Used to install the large main drive gear seal.

HD-46283

PRIMARY DRIVE LOCKING TOOL

XL Models 
(2004 & Later)

Securely locks the primary drive when removing 
and torquing the motor sprocket and clutch hub 

XB9/XB12 Firebolt 

nuts with 38/57 ratios.

HD-47977

PRIMARY DRIVE LOCKING TOOL

Dyna Models 
(2006 & Later)

Securely locks the primary drive when removing 
and torquing the motor sprocket and clutch hub nut. 

HD-48219

PRIMARY DRIVE LOCKING TOOL

FL/FX Models 
(2007 & Later)

Securely locks the primary drive when removing 
and torquing the motor sprocket bolt or clutch
hub nut.

HD-91042

CLUTCH HOLDING TOOL

XL Models
(1984 & Earlier)

When applying nut torque during reassembly
this tool is used to prevent the rotation of clutch

1340cc Models

shells and final drive sprockets (supersedes 

(1984 & Later)

HD-97173-71 and HD-97175-55 clutch lock plates).
Used for early 1984 and earlier XL’s and late
1984 FL, FX and FLT’s.

HD-95650-42

MAINSHAFT STARTER CLUTCH AND

U

BEARING PULLER

FL

One end used to remove mainshaft starter clutch, 
other end for pulling mainshaft ball bearing.

FX

HD-95960-52C

MULTI-PURPOSE PULLER

All Models

This tool supersedes HD-95960-52B &
HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch” using
clutch studs with standard nuts.

1) J-23444-A Thread Lube

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch cont.

 

43

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-97178-71A

SPORTSTER 4-SPEED

XL Models

CLUTCH SPRING COMPRESSOR

(1971 & Early 1984)

Used to disassemble clutch.

XR
(1983-1984)

1) HD-97182-71 Stud (2)
2) HD-95964-52 Screw Seat
3) HD-97179-100 Support

HD-97200-55A

SPORTSTER 4-SPEED

XL

SPROCKET LOCKING LINK

XR

Locks engine sprocket and clutch sprocket teeth

(1957-1990)

to prevent rotation when nuts are removed or
installed.

HD-96385-78A

FORK SHIFTER GAUGE

Big Twin
4-speeds

Used to set and align transmission shifter forks on 

(Mid 1979 & Later)

plate-type shifters.

B-45520

GEAR DETENT ASSEMBLY AID

XL Models 
(2004 & Later) 

Moves gear detent to permit crankcase reassembly.  
Buell dealers received this tool in the XB9R essential 

XB9/XB12 Firebolt

program and will not be shipped again.

V-TWIN DRIVE/TRANSMISSION/

Transmission Case

V-TWIN DRIVE/TRANSMISSION/

Primary Drive/Clutch cont.

V-TWIN DRIVE/TRANSMISSION/Shifter

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

44

B-45847

CROSS PLATE

XL Models 
(2004 & Later) 

Used with HD-35316-A to remove and install the 
mainshaft 5th gear and roller bearing from the 

XB9/XB12 Firebolt

right crankcase.  Buell dealers received this tool 
in the XB9R essential program and will not be 
shipped again.

J-5586-A

TRANSMISSION SHAFT RETAINING

XL

RING PLIERS

XR

Installs new retaining rings on transmission shafts
without damage to rings or shaft.

All 5-speed Models

HD-34733

BIG TWIN 4-SPEED TRANSMISSION 

4-speeds

COUNTERSHAFT GEAR BEARING INSTALLER

Big Twin Transmission
(1977 & Later)

When used with an arbor press, this tool installs
both needle bearings within the countershaft
gear to the correct depth. For all mid-1977 and
later 4-speed Big Twin transmissions.

HD-34734

EARLY BIG TWIN 5-SPEED MAIN DRIVE 

5-speeds

GEAR BEARING AND SEAL INSTALLER

(1980-1990)

When used with an arbor press, one end of this
tool installs both the needle bearing on the
transmission side of the gear and the bearing
seal on the clutch side. The other end installs the
needle bearing on the clutch side.

HD-34735

BIG TWIN 4-SPEED TRANSMISSION 

All

MAIN DRIVE GEAR BUSHING REMOVER 

Big Twin

AND INSTALLER

4-speeds

When used with an arbor press, this tool
removes and installs the main drive gear bushing
quickly and easily. For all Big Twin 4-speed
transmissions.

HD-34810

SPORTSTER 4-SPEED TRANSMISSION 

XL Models

MAINSHAFT BEARING INSTALLER

(Late 1984-1990)

The tool consists of a pilot and driver head.
When used with universal Driver Handle
HD-33416 (not included), HD-34810 will align
and install bearing without damage to case or
bearing.

1) HD-34810-1 Driver Head
2) HD-34810-2 Pilot

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

 

45

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-34902-B

BIG-TWIN MAINSHAFT PRIMARY BEARING

Big Twin

RACE REMOVER AND INSTALLER

(Late 1984 & Later)

1) HD-34902-1 Extender Shaft
2) HD-34902-2 Installer Sleeve
3) HD-34902-3B Puller Plate (improved B version for durability)
4) HD-34902-7 End Cap
5) J-7830-5

Bridge

6) J-21686-12

Forcing Screw

7) J-23444-A

Thread Lube

8) RS-9104-775 6" Bolt (2 Req’d)
9) 10258

Washer (2 Req’d) 

HD-35316-C

5-SPEED & 6-SPEED MAIN DRIVE  

5-Speed Big Twin

GEAR BEARING REMOVER & INSTALLER

(1980 & Later)

This tool will install Main Drive Gear Bearings for

XL Models

1980 and later 5-speed transmissions and will

(1991 & Later)

also install and remove the Main Drive Gear
from its bearing for all 5-speed models. It does all

Buell Blast

this without having to remove the transmission

(2000 & Later)

case from the motorcycle saving you time 
and money.

Buell XB9R Firebolt
(2003 & Later)

1) HD-35316-1

Installer Cup

2) HD-35316-2

Bearing Driver

6-Speed Models

3) HD-35316-3A Cross Plate (Big Twin)

(2006 & Later Dynas)

4) HD-35316-4A 8" Bolt

(2007 & Later FL/FX)

5) HD-35316-5

12" Bolt

6) HD-35316-7

Washer

7) HD-35316-91 Cross Plate (XL)
8) 217801

Bearing

9) J-23444-A

Thread Lube

10) B-43983

Cross Plate (Blast)

11) B-45847

Cross Plate (Firebolt, XL - 2004 & Later)

12) HD-35316-8

Bearing Driver (6-Speed)

13) HD-35316-9

Bearing Driver (6-Speed)

14) HD-35316-10 Pilot (6-Speed)
15) HD-35316-11 Receiver Cup (6-Speed)
16) HD-35316-12 Installer Cup (6-Speed)

HD-35820

EVOLUTION SPORTSTER

XL Models

GEAR SPACING TOOL

Evolution
(1986 - 1990)

Aligns transmission shafts when performing 
gear spacing.

HD-37404

SPORTSTER COUNTERSHAFT 

XL Models

GEAR SUPPORT PLATE

(1991-2003)

Properly supports countershaft 4th gear 
during countershaft removal.

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

46

HD-37842-A

5-SPEED INNER AND OUTER MAIN DRIVE 

Big Twin

GEAR NEEDLE BEARING INSTALLER

(1991 & Later) 

Installs inner and outer mainshaft 5th gear

XL Models

needle bearing to correct depth.

(1991 & Later)

HD-39151

SPORTSTER SHIFT DRUM RETAINING

XL Models

RING INSTALLER

5-Speeds
(1991-2003)

Installs shift drum snap rings.

HD-39618

TRANSMISSION SHIFT PAWL ADJUSTER

5 Speed
(1992

1

2

- 2000)

Two pieces make up this tool. One is to loosen 
the jam nut on the pawl adjuster, the other adjusts
the shifter pawl.

1) HD-39618-1
2) HD-39618-2

HD-41184

FINAL DRIVE TOOL

All Big Twin Models
(Belt Driven)

The Final Drive Tool HD-41184 is the 

(1980 & Later)

one tool every technician must have.
It holds the Final Drive Sprocket so that
the technician can apply the proper torque
to the nut. 

HD-41405

MAIN DRIVE GEAR SEAL INSTALLER

All 1340cc Models
5 Speed Models

HD-41405 is a two piece tool. It consists of
a seal protector and a seal driver. This tool
will install the main drive gear seal to the 
proper depth without requiring removal
of the main drive gear from the mainshaft.

HD-42465

TRANSMISSION SHIFT PAWL ADJUSTER

FLSTS Heritage 
Springer Models

Two pieces make up this tool. One to loosen 

(1997 - 1999)

the jam nut on the pawl adjuster the other 
adjusts the shifter pawl.

1) HD-42465-1

1

4

" Pawl Wrench

2) HD-42465-2

11

16

" Pawl Wrench

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

 

47

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-46282

FINAL DRIVE SPROCKET LOCKING TOOL

XL Models 
(1991 & Later)

Secures belt sprocket when torquing sprocket 
nut. Supersedes HD-42321. Also works on 1991 
to 2003 XL models.

HD-46285

TRANSMISSION FIXTURE

XL Models 
(2004 & Later) 

Supports transmission shafts during assembly 
into left crankcase.

XB9/XB12 Firebolt

1) HD-46285-1 Fixture Base
2) B-43985-1

Remover

3) B-43985-3

Installer

4) B-43985-4

Guide

HD-46288

MAINSHAFT LOCKNUT WRENCH

XL Models 
(1991 & Later)

New short design removes and installs left-hand 
thread mainshaft locknut without wrench slippage. 
This short version is better suited for the Sportster 
than the longer Big Twin tool, HD-94660-37B.

HD-47855

MAIN DRIVE GEAR NEEDLE 

Buell Models 

BEARING INSTALLER

(2006 & Later)
(except Blast)

Installs inner and outer main drive gear 
needle bearings to correct depth. 

XL Models
(2006 & Later)

HD-47856

MAIN DRIVE GEAR SEAL INSTALLER

Buell Models 
(2006 & Later)

This is a six-piece tool including an installer 

(except Blast)

(HD-47856-1), a pilot (HD-47856-2), two adapters 
(HD-47856-3 & HD-47856-4), a nut (HD-47856-6) 

Dyna Models

and a Crow's Foot Wrench (HD-47856-7). This tool 

(2006 & Later)

is used to install the large main drive gear seal. 

XL Models 
(2006 & Later)

FL/FX Models
(2007 & Later)

HD-47910

MAINSHAFT LOCKNUT WRENCH

Dyna Models 
(2006 & Later)

Removes and installs new larger right-hand
thread mainshaft locknut. 

FL/FX Models
(2007 & Later)                 

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

48

HD-47932

MAIN DRIVE GEAR NEEDLE

Dyna Models 

BEARING INSTALLER

(2006 & Later)

Installs inner and outer main drive gear 
needle bearings to correct depth. 

HD-47933

MAIN DRIVE GEAR SEAL INSTALLER

Dyna Models 
(2006 & Later)

This tool will install the small main drive gear seal 

to the proper installed depth without requiring
removal of the main drive gear from the mainshaft.

HD-94660-37B

MAINSHAFT LOCKNUT WRENCH

1340 Models
(1984-1999)

This tool has been redesigned to accommodate
the longer mainshafts specified for 1984 and

Twin Cam 88/88B

later Big Twins. The two-piece design (pilot and 

(2000 & Later)

wrench body) allows the technician to easily
remove the left hand thread mainshaft locknut
without wrench slippage.

1) HD-94660-1A Wrench Body
2) HD-94660-2

Pilot

HD-23738-A

MITY-VAC

®

HAND PUMP

All Models

Our most economical yet durable model. High
impact PVC; a self-lubricating, maintenance-free, 
sealed, non-corrosive unit. Pumping rate of one
cu. in./stroke and attains a vacuum of 25 inches
of mercury in a few seconds.

HD-25070

HEAT GUN

All Models

This heat gun is universal and can be used
for many functions. It is especially handy
for sealing the silicone filled terminals that
are now being used to provide a waterproof
connection in crucial areas. 
(Use with HD-41183 shown on page 34)

V-TWIN DRIVE/TRANSMISSION/

Transmission Case cont.

V-TWIN ELECTRICAL

 

49

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-26792

TEST SPARKPLUG

All Models

The HD-26792 checks for spark output without 
removing spark plug from the engine.

HD-33813

INDUCTIVE TIMING LIGHT

All Models

Accurately times ignition systems. Features 
a metal covered inductive pickup with a 
heat resistant covering over the lead wire 
for durability.

HD-35500-B

DIGITAL MULTIMETER (Fluke 23)

All Models 

This multimeter provides the accuracy and features 
of more expensive meters plus the convenience of 
autoranging. Simply set the rotary switch to volts or 
resistance and the HD-35500-A automatically sets the 
required range.

HD-41334 RPM Inductive Pick-up 
(optional accessory)

HD-35616-210

TEST LIGHT

All Models

Non-powered test light for voltage and continuity 
checks. Banana jacks allow for easy connection to 
terminal adapters in HD-41404-A Test Connector Kit.

HD-38125-6

PACKARD TERMINAL CRIMP TOOL

All Models
(1994 & Later)

This crimping tool is used for the sealed crimp 
style Packard terminals. Instructions for use are 
included with the tool.

HD-38125-7

PACKARD TERMINAL CRIMPER

All Models
(1994 & Later)

This crimping tool is used for the
non-sealing Packard terminals.
Dies for crimping are for A thru E.
Instructions for use are included.

HD-38125-8

PACKARD CRIMPING TOOL

All Models
(1994 & Later)

This crimping tool is used for the
non-sealing Packard terminals
F and G. Instructions included.

V-TWIN ELECTRICAL cont.

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

50

HD-38625

CRUISE CONTROL TEST HARNESS

FL Ultra Model
(1989-1992)

Use to diagnose cruise control.

HD-39448-LNR

CB MICROPHONE & TRANSCEIVER

All Models with CB

LOAD DEVICE – LOANER TOOL

(1993-1997)

(This tool is no longer available for purchase.
It has been set up to loan as a service for
Harley-Davidson dealers.)

This tester is used in the diagnosis of CB pod 
or transceiver failures. Includes CB Microphone
and Load Device.

HD-39448-3

CB POD ADAPTER

All Models with CB

(This tool is no longer available for purchase.

(1993-1997)

It has been set up to loan as a service for
Harley-Davidson dealers.)

This adapter is necessary to diagnose 1993 and 
later CB radios. Used with HD-39448.

HD-39617

FLUKE AC/DC CURRENT PROBE

All Models

Used with HD-35500-A, HD-39978 & HD-39200
to measure current draw. 

400A DC/400A AC
600 Volts Cat III
Output: 1 millivolt per ampere

HD-39621-A

TERMINAL REPAIR KIT

All Models

This kit includes a wide variety of replacement 
Amp terminals and two special terminal release 
tools, HD-39621-27 and  HD-39621-28. For 
terminal crimping use HD-38125-7 (not included).

HD-39621-28

PIN TERMINAL TOOL

All Models

HD-39621-27

SOCKET TERMINAL TOOL

Simplifies removal of Amp pin & socket type
terminals from terminal housing. Both included 
in HD-39621-A Repair Kit.

V-TWIN ELECTRICAL cont.

 

51

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-39965

DEUTSCH TERMINAL CRIMP TOOL

All Models

This terminal crimping tool is specifically
designed to crimp the Deutsch connectors
that are now being used on all Harley-Davidson’s.

HD-39969

ULTRA-TORCH

All Models

Miniature butane torch HD-39969 can be used with 
the shrink attachment for the new splice connectors. 
Uniformly heats connectors all the way around to
insure a good seal.

HD-39978

DIGITAL MULTIMETER

All Models

(FLUKE 78)

The Fluke 78 provides many of the same features
as the more expensive Fluke meters at an 
affordable price. You can measure frequency,
RPM, duty-cycle, dwell (direct reading),
temperature and Min/Max. 

HD-41334 RPM Inductive Pick-up 
(optional accessory).

HD-41183

HEAT SHIELD ATTACHMENT

All Models

This is an attachment that is designed
to be used in conjunction with the HD-25070
heat gun shown on page 31 for providing a 
uniform heat source for sealing the new 
silicone filled terminals.Its spoon shaped design 
directs heat around the terminal to provide a 
good flow of silicone.

HD-41334

RPM INDUCTIVE PICKUP

All Models

Allows Fluke Multimeter to be used 
for RPM readings.

HD-41354

SPEEDOMETER TESTER

All Models with
Electronic Speedometers

This speedometer tester plugs into
the harness and can be used to read
inputs and outputs from the electronic
speedometer. It can also test the 
calibration of the unit.

233570 Replacement Cable Assembly

V-TWIN ELECTRICAL cont.

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

52

HD-41475

DEUTSCH TERMINAL REPAIR KIT

All Models

The HD-41475 is a complete set of Deutsch 
terminals used on Harley-Davidson vehicles 
organized in durable storage case

1) HD-41475-100 Flat Blade L-Hook

HD-41609

AMP MULTI-LOCK CRIMPER

All Models with
Multi-Lock Terminals

The HD-41609 is used to crimp the 

(1996 & Later)

Multi-lock terminals.

HD-41771

ALTERNATOR ROTOR REMOVER & INSTALLER

FL Ultra
(1997 - 2006)

This tool removes and installs the alternator 
rotor on the FL Ultra model.

Dyna Police 
Models FXDP 
(2002-2004)

HD-42376

BATTERY LOAD TESTER

All Models

A versatile volts-amps-load tester made especially
for troubleshooting power systems on motorcycles.

Inlcudes HD-42388 Battery Load Tester Stand.

HD-42879

ELECTRICAL CRIMP TOOL 

FL
(1998 & Later)

This crimper is used for the Deutsch Solid 
Barrel terminals.

HD-44608

RADIO BREAKOUT BOX

FL Radio 
Equipped Models

This tool is designed to perform circuit diagnosis

(1998 & Later)

on the radio system.

HD-44695

TERMINAL CRIMPER

All Models Equipped
With Fuel Gauges

This crimper is used for the smaller

(2000 & Later)

multi-lock terminals.

V-TWIN ELECTRICAL cont.

 

53

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

HD-45928

TERMINAL REMOVER

All Harley Models

Removes new Micro Pack 64 terminal from 
connector without damage to connector body.

HD-45929

TERMINAL CRIMPER

All Harley Models

Securely crimps new Micro Pack 64 terminals 
for wire harness repair procedures.

HD-45961

IGNITION SWITCH CONNECTOR REMOVER

FL  
(2003 & Later)

Removes connector without damage to the switch.

VRSC
(2002 & Later)

HD-45962

IGNITION SWITCH ALIGNMENT TOOL

FL 
(2003 & Later)

Aligns switch for installation.

VRSC
(2002 & Later)

HD-46601

BREAKOUT BOX ADAPTERS

XL & FX Models 
(2004 & Later)

Used to connect HD-42682 Breakout Box 
to speedometer and tachometer for 
diagnostic service.

HD-47853

IGNITION SWITCH WRENCH

Dyna Models 
(2006 & Later)

Used to remove and install new style 
ignition switch.

HD-47918

ADVANCED AUDIO SYSTEM BREAKOUT BOX

FL Models 
(2006 & Later)

Designed to perform circuit analysis on new 
Advanced Audio System.

V-TWIN ELECTRICAL cont.

 

ILLUSTRATION

TOOL NUMBER 

DESCRIPTION

APPLICATION

54

HD-48037

SWR METER ADAPTERS

FL Models 
(2003 & Later)

These adapters allow connection of SWR Meter 
with PL-259 connectors to mate with the TNC 
connector used on 2006 models. 

HD-48053

ELECTRICAL SYSTEM ANALYZER 

All Models 

WITH WIRELESS PRINTER

Electrical Tester used for warranty reimubursement 
on batteries in US and Canada. Also used to test the 
starting and charging systems of the motorcycles. 

1)  HD-48053-10

Electrical System Analyzer w/o Wireless Printer

2)  HD-48053-20

Wireless Printer

3)  HD-48053-30

Replacement Test Leads

4)  HD-48053-40

Printer Mounting Bracket (not pictured)

5)  HD-48053-50

Rubber Protective Boot (not pictured)

6)  HD-48053-60

Battery Warranty Bags

HD-48114

TERMINAL REMOVER

All Models 
(2007 & Later)

Removes Molex terminal from connector without 
damage to connector body.

HD-48119

TERMINAL CRIMPER

All Models 
(2007 & Later)

This crimper is used for Molex terminals.

HD-94465-81

IGNITION TEST ADAPTER

All Models
(1980 & Later)

Connects into wiring harness for ignition system
troubleshooting using a volt/ohm meter.

HD-95715-19C

GENERATOR GEAR PULLER

G

Removes generator drive gears.

XL

1) HD-95635-46

Claw puller

FL

2) HD-95636-46

Center Cap

3) HD-95637-46A Bearing Separator

XR

4) J-23444-A

Thread Lube 

V-TWIN ELECTRICAL cont.

 

 

 

 

 

 

 

 

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