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Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual - page 34

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-96910-35

MOTORCYCLE BATTERY HYDROMETER

All Models

For testing battery state of charge.

HD-34730-2C

INJECTOR TEST LIGHT

Fuel Injected Models
(1995

& Later)

This test light plug directly into the
injector harness connector. It has
an LED that will flash and confirm
that you are receiving voltage to the
injector.

HD-41197

DIAGNOSTIC CODE LIGHT

Fuel Injected Models
(1995

to 2001)

This diagnostic code light plugs into the
diagnostic connector of fuel injected models.
It is used to read diagnostic trouble codes.
HD-41197 has an LED that will flash at specific
intervals when connected to the bike. These flashes
must be counted by the technician to determine
the individual codes.

HD-41198

BREAK-OUT BOX

Fuel Injected Models
(1995

to 2001)

This tool is designed to perform circuit diagnosis
on ECM controlled engine management systems.
It plugs directly into the 35 pin ECM connector
and allows diagnosis of the wiring harness
without probing wires with sharp objects. Hooks
in line so that the motorcycle can be run during
testing. Connections can be tested, as well as
wiring harness integrity. Use with a DVOM, not
included.

HD-41199-3

ISC TEST LIGHT

Fuel Injected Models
(1995

to 2001)

This test light plugs directly into the
ISC connector. It has a red and a green
LED that will flash to determine that the
proper voltage is reaching the ISC Actuator.

V-TWIN ELECTRICAL cont.

V-TWIN ENGINE MANAGEMENT

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41298-A

FUEL TANK PLUGS

Fuel Injected Models
(1995

to 2001)

Tool number HD-41298-A consists of two
threaded plugs with washers. These
plugs are used to stop the leakage of
fuel from the gas tank when it is
removed for service.

HD-41320

FUEL INJECTOR PULLER

Fuel Injected Models
(1995

to 2001)

This specially designed fuel injector puller
is used to remove the injectors from the
induction module.

HD-41325-D

SCANALYZER

Fuel Injected Models
(1995

to 2007)

The first scan tool ever developed for
Harley-Davidson Motorcycles. HD-41325-D

XL Sport

plugs into the diagnostic connector and

(1998 & 2003)

allows you to read error codes and perform
diagnostic tests.

1450 Carburated Models
(1999 to 2006)

Includes:
509582

Scanalyzer

HD-42921-B

Cable

HD-41325-95C Cartridge
HD-41325-4

User Manual

HD-41325-5

Storage Case

Optional Accessories:
HD-41325-25

Printer Cable

HD-41325-26

Printer w/o Cable

HD-41325-29

Printer Ribbon

HD-41325-30

Printer Paper

212535

Scanalyzer to PC Cable (20’)

HD-41325-95C

SCANALYZER SOFTWARE CARTRIDGE

Fuel Injected Models
(1995

to 2003)

This cartridge updates the Scanalyzer tester to
work on all 2001 and prior model year vehicles.

XL Sport
(1998 to 2003)

Included with HD-41325-D

HD-41402

IGNITION COIL TEST LIGHT

Fuel Injected Models
(1995

to 2001)

This test light plug directly into the ignition
coil connector. It has flashing LED’s that assist
the technician by determining if proper voltage
is being received by the ignition coil.

V-TWIN ENGINE

MANAGEMENT cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-41404-B

TEST CONNECTOR KIT

Fuel Injected Models
(1995

& Later)

This test connector kit includes several
jumper wires and probe connectors for
use with a DVOM (not included) to test
connector and wiring harness integrity.

Includes the following adapters:

J-35616-20

4 Stackable Banana Jack Patch Cords

J-35616-22A

3 Pieces 150 METRI-PACK Male (Gray)

J-35616-23

3 Pieces 150 METRI-PACK Female (Gray)

J-35616-24A

3 Pieces 280 METRI-PACK Male (Purple)

J-35616-25

3 Pieces 280 METRI-PACK Female (Purple)

J-35616-26

2 Pieces MICRO-PACK Male (Brown)

J-35616-27

2 Pieces MICRO-PACK Female (Brown)

J-35616-48

2 Pieces 630 METRI-PACK Male (Red)

HD-41404-10

3 Pieces DEUTSCH 1060-16-0122 Male (Black)

HD-41404-11

3 Pieces DEUTSCH 1062-16-0122 Female (Black)

HD-41404-46

2 Pieces 480 METRI-PACK Male (Dark Blue)

HD-41404-15

2 Pieces AMP Male (Orange)

HD-41404-20

2 Pieces MOLEX Male (Light Blue)

HD-41538

CHECK VALVE REMOVER & INSTALLER

All Fuel Injected Models

This tool removes and installs check
valves from fuel injected engines.

HD-42682

BREAKOUT BOX

Fuel Injected. Models
(1998 & Later)

This tool is designed to perform circuit diagnosis
on Sportster engine management systems.

HD-42921-B

SCANALYZER CABLE

Softail Models
(2001 & Later)

The Scanalyzer cable is used with the Scanalyzer
to communicate with the vehicle’s electronic

Fuel Injected Models

control module. Included with HD-41325-D.

(1995

& Later)

XL Sport
(1998-2003)

V-TWIN ENGINE

MANAGEMENT cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42962

BREAK-OUT BOX ADAPTER

XL Models
(1998 & Later)

This tool is used with the HD-42682

(except Sport)

Breakout Box. These adapters permit
Breakout Box interface with XL Custom
and standard 1200/883 models.

HD-43876

BREAK-OUT BOX

Softail Models Fuel
Injected and Carburated

This tool is designed to perform circuit diagnosis

(2001 & Later)

on ECM controlled engine management systems.

HD-44687

IGNITION COIL CIRCUIT TEST ADAPTER

All Models
(2001 & Later)

Used with the Breakout Box (HD-43876) and
Injection Test Light (HD-34730-2C) to diagnose
the coil circuit.

HD-44720

TSSM ADAPTER CABLE

All Models equipped
with TSSM

Use with Digital Technician to diagnose
Turn Signal Security Module.

B-42571

FORK SEAL DRIVER AND

VRSCR Models

DUST BOOT INSTALLER

M2 Cyclone Models

Used to install the 45mm front fork seal

(1997 & Later)

squarely into the fork housing bore without
damage to the polished fork shaft surface

2005 XB

and without nicks to the seal lip. Tool reverses

(except XB12)

for dust cover installation.

HD-45305

FORK SEAL DRIVER

VRSC Models

Used to install the 45mm front fork seal
squarely into the fork housing bore without
damage to the polished fork shaft surface
and without nicks to the seal lip. Tool reverses
for dust cover installation.

V-TWIN ENGINE

MANAGEMENT cont.

V-ROD CHASSIS

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45968

FAT JACK

VRSC, FLH, FXE,
and Softail Models

This scissors jack easily raises both the front and
rear of the bike for wheel and suspension service.
Its extra-wide 16"L x 10"W deck gives greater
stability during lifting. Height is 13" fully extended.
Collapses to just 3-1/2" to fit under low ground
clearance frames. Features a high quality rubber
non-skid pad and gold-zinc finish.

HD-45969

REAR WHEEL STAND

VRSC Models

Place under swingarm to lift bike for rear wheel and
suspension service. Can also be used in showroom
to add stability and support to bikes that customers
may sit on. Gold-zinc finish. Removable handle
conveniently stores on the frame of the stand.

HD-47175

SWINGARM BEARING & BUSHING

VRSC Models

REMOVER & INSTALLER

Removes and installs both the spherical bearing
and bushing on 2005 swingarms.

HD-47176

SWINGARM ASSEMBLY GUIDE

VRSC Models

Supports external spacer during swingarm
pivot shaft installation.

HD-47852

INNER FORK NUT REMOVER/INSTALLER

VRSCR Models

Used to remove and install the inner fork nut in
the front fork assembly.

HD-48287

TRIPLE TREE WEDGE

VRSCR Models

Spreads triple tree to allow installation and
removal of painted fork tubes without scratching.

V-ROD CHASSIS cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42310-40

ENGINE CRADLE

VRSC Models

Adapts the V-Rod engine to either the HD-42310
Bench Top Engine Stand or the HD-43646 Rolling
Engine Stand. The engine can then be rotated in
various positions for service.

HD-43646-50

ROLLING ENGINE STAND WIDE SPAN LEG

All Models

Use to update HD-43646 Stand with a longer leg
for added stability when servicing V-Rod Revolution
engine. Updates HD-43646 to –A version.

HD-45317-A

ENGINE ASSEMBLY SUPPORT FIXTURE

VRSC Models

Supports entire engine assembly for removal

VRSCR

and installation into chassis.

Includes HD-45317-10 VRSCR Adapter.

HD-23688

COOLANT TESTER (F)

VRSC Models

Used to determine freeze protection rating of
cooling system in degrees Fahrenheit.

HD-26568

COOLANT TESTER (C)

VRSC Models

Used to determine freeze protection rating of
cooling system in degrees Centigrade.

V-ROD ENGINE/General

V-ROD ENGINE/Cooling

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-29545-6A

FLUORESCENT ADDITIVE (COOLANT)

VRSC Models

Added to coolant and circulated through engine.
Fluorescent dye additive glows under a black
light at point of external leakage. This dye has
no impact on the chemical properties and cooling
efficiency of the coolant. Used with Black Light
Leak Detectors. Improved additive shows brighter
under black light. (6) 1-oz. bottles.

HD-45307

THERMOSTAT REMOVER/INSTALLER

VRSC Models

Compresses spring and securely engages
thermostat during removal and installation
from housing without damage to thermostat.

HD-45335

COOLANT SYSTEM PRESSURE TESTER

VRSC Models

Used to pressurize engine coolant system
to check for and locate source of leakage.
Also pressure tests radiator cap.

HD-39782-13

CYLINDER HEAD SUPPORT ADAPTER

VRSC Models

(INTAKE)

Supports cylinder head when removing and
installing intake valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.

HD-39782-14

CYLINDER HEAD SUPPORT ADAPTER

VRSC Models

(EXHAUST)

Supports cylinder head when removing and
installing exhaust valve guides. Included in
HD-39782-A Cylinder Head Support Stand Set.

V-ROD ENGINE/Cooling cont.

V-ROD ENGINE/Cylinder Head & Cylinder

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45313-B

CYLINDER LINER REMOVER/INSTALLER

VRSC Models

Used to remove and install cylinder liners
without damage to the liner, crankcase and
water jacket 0-rings.

1) HD-45313-1

Installer

2) HD-45313-A-2 Remover
3) HD-45313-A-3 Bridge
4) HD-45313-4

Forcing Screw

5) 217945

Bearing

6) HD-45313-6

1250 cc Installer

7) HD-45313-7

1250 cc Remover

HD-45333

CYLINDER HEAD HOLDER

VRSC Models

Supports cylinder head for valve train servicing.

HD-45653

TOP DEAD CENTER POSITIONING TOOL

VRSC Models

Threads into the spark plug hole and contacts
top of piston to position crankshaft assembly
at top dead center.

HD-47189

PISTON PIN CLIP INSTALLER

VRSC Models

Installs new style piston pin clips.

HD-96333-105

PISTON RING COMPRESSOR

VRSC Models

Used to compress the piston rings to allow
installation of piston into cylinder bore without
damage to engine components. Included with
HD-96333-51E Piston Ring Compressing Tool.

V-ROD ENGINE/

Piston & Connecting Rod

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45306

CRANKSHAFT LOCKING PIN

VRSC Models

Allows precise positioning of piston and
crankshaft assembly at top dead center
for camshaft to crankshaft timing
synchronization.

HD-45311

COUNTERBALANCER ALIGNMENT PIN

VRSC Models

Used to position counter balancer in
correct alignment with crankshaft during
engine assembly.

HD-45314-A

CRANKSHAFT ROTATING WRENCH

VRSC Models

Securely keeps crankshaft from turning while
torquing the alternator rotor bolt. Also used to
rotate the engine during valve lash adjustment.

HD-45316

CRANKSHAFT ASSEMBLY RETAINER

VRSC Models

Securely holds the crankshaft on the engine
crankcase when the case is split in half.

HD-45490

BALANCER BEARING

VRSC Models

REMOVER/INSTALLER TOOLS

Removes and installs balancer bearings
without damage to the balancer assembly
or the bearings.

1) HD-45490-1

Puller Cup

2) HD-45490-2

Puller Adapter

3) HD-45490-3

Inner Bearing Installer

4) HD-45490-4

Inner Race Bearing Installer

5) HD-45490-5

Installer Pilot

6) HD-45490-6

Outer Bearing Installer

7) 509274

Forcing Screw

8) 15427

Thrust Bearing

9) 208213

Nut

HD-46582

COUNTERBALANCER BEARING &

VRSC Models

INNER RACE REMOVER & INSTALLER

Removes the outer counterbalancer bearing and race
for inspection and installs the replacement parts.

V-ROD ENGINE/

Flywheel & Crankcase

be done with the engine either installed in the frame or
removed.

•

Dial indicators must be set up and zeroed perpendicular
to the shaft in both directions. The indicator must be
90 degrees when viewed from the end and from the side.

•

For a reliable reading, only measure on the cam support
plate bushing machined surface of the crankshaft, never
on a shaft adapter or the bolt holes.

•

Never secure the dial indicator base to the vehicle frame.
Movement within the engine mounts will result in a false
reading.

•

While rotating the crankshaft, the indicator needle may
move to both the minus and plus sides of zero. The total
indicator reading is the value to record.

Right Side

Remove spark plugs.

Remove the cam support plate. See

3.11 CAM

COMPARTMENT SERVICE

Secure a dial indicator base to a stable location
(crankcase, engine stand, etc.).

NOTE

To obtain an accurate measurement, the dial indicator
must be set up perpendicular in both directions to the shaft
being measured.

Attach a dial indicator and set it up to measure runout
at the cam plate bearing contact area of the crank-
shaft. Adjust the indicator to zero.

Slowly rotate the crankshaft one complete revolution
and record the total needle movement.

Compare results of measurements. If the total indic-
ator reading exceeds service wear limit, the crank-
shaft/flywheel assembly should be removed and
checked on a truing stand. Refer to

Table 3-42

Left Side

Remove spark plugs.

Remove the primary cover and compensating
sprocket. See

5.4 DRIVE COMPONENTS

Secure a dial indicator base to a stable location
(crankcase, engine stand, etc.).

NOTE

To obtain an accurate measurement, the dial indicator
must be set up perpendicular in both directions to the shaft
being measured.

Attach a dial indicator set up to measure runout near
the end of the splined area of the crankshaft. Adjust
the indicator to zero on the "high" part of one spline.

Mark the crankshaft and crankcase to use as refer-
ence for the amount of rotation.

NOTE

Pay attention to only the values from the "high" part of the
splines.

Slowly rotate the crankshaft one complete revolution
and record the total needle movement.

Compare results to

Table 3-42

. If the total indicator

reading exceeds service wear limit, remove the
crankshaft/flywheel assembly and check on a truing
stand.

Crankshaft Removed

NOTES

•

The following procedure should be performed if the
crankshaft/flywheel assembly is suspected of being out-
of-true.

•

The crankshaft must be supported by the bearing races
during inspection. Never use centers as the holes may
not be perfectly centered.

•

Verify that the bearing races are in good condition and
suitable for performing this inspection.

See

Figure 3-149

. Mount crankshaft in truing stand so it

is supported on the bearing races (1) by the roller supports
(2).

Secure a dial indicator mount near each end of the
crankshaft.

NOTE

Dial indicators must be perpendicular to the shaft in both direc-
tions.

Set up each indicator (3) to measure the machined surface
(4) on one end and splines (5) on the other.

Adjust both indicators to zero.

Slowly rotate the crankshaft assembly while observing the
total indicator reading.

NOTE

Twin Cam crankshaft/flywheel assemblies are not serviceable.
Replace parts not within specifications.

Compare results of measurements. If the total indicator
reading exceeds service wear limit, replace the crank-
shaft/flywheel assembly. Refer to

Table 3-42

HOME

2013 Softail Service: Engine 3-95

sm06879

1. Bearing race
2. Roller support
3. Dial indicator
4. Machined surface
5. Spline

Figure 3-149. Checking Crankshaft Runout

Table 3-42. Flywheel

REPLACE IF WEAR EXCEEDS

FLYWHEEL

0.305

0.012

Runout (shaft measured
in case)

0.127

0.005

Runout (measured in
truing stand)

0.330

0.013

End play

HOME

3-96 2013 Softail Service: Engine

3.28

COUNTERBALANCER ASSEMBLY REPAIR

CLEANING, INSPECTION, AND REPAIR

TOOL NAME

PART NUMBER

BALANCER/BEARING INSTALLER

HD-48309

REMOVAL COLLET

HD-48457-6

BALANCER AND BEARING REMOVER

HD-48457-A

OUTER BALANCER BEARING
REMOVER AND INSTALLER

HD-48474

ALL-PURPOSE CLAW PULLER

HD-95635-46

WEDGE ATTACHMENT

HD-95937-46B

TORQUE VALUE

FASTENER

4.5-7.9 Nm

40-70

in-lbs

Counterbalance assembly
bearing

General

Clean all parts except bearings in a non-volatile cleaning
solution or solvent.

Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)

Dry parts with low pressure compressed air.

Balance Shaft Removal

See

Figure 3-150

. Remove bearing fastener (4) from

crankcase (1).

See

Figure 3-151

. Assemble BALANCER AND BEARING

REMOVER (Part No. HD-48457-A).

Sparingly apply clean engine oil to forcing screw (1)
for smooth operation and to prolong service life.

Install puller studs (3) in crankcase.

Install plate (2) over puller stud with appropriate side
marked "Front" or "Rear" facing up.

Install forcing screw in balance shaft (4).

Install washer, bearing and nut on forcing screw.

sm02825

1. Crankcase
2. Balance shaft
3. Balance shaft bearing
4. Bearing fastener

Figure 3-150. Balance Shaft Bearing

sm02826

1. Forcing screw
2. Plate
3. puller stud (3)
4. Balance shaft

Figure 3-151. Balance Shaft Remover

See

Figure 3-152

. While holding forcing screw (1) from

turning, turn nut (2) to remove balance shaft (4) and
bearing from crankcase.

HOME

2013 Softail Service: Engine 3-97

Using ALL-PURPOSE CLAW PULLER (Part No. HD-
95635-46) and WEDGE ATTACHMENT (Part No. HD-
95937-46B), remove bearing from balance shaft. Discard
bearing.

Repeat removal on other shaft.

sm02827

1. Forcing screw
2. Nut
3. Plate
4. Balance shaft

Figure 3-152. Removing Balance Shaft

Bearing Removal

See

Figure 3-153

. Install puller studs (2) and REMOVAL

COLLET (Part No. HD-48457-6) (1).

Install puller plate, rear side facing up, onto the puller
studs.

See

Figure 3-154

. Place washer (3) onto puller plate.

Insert BEARING PULLER SCREW (Part No. HD-48457-
6) through washer (3) and puller plate.

Insert bearing puller screw into removal collet.

While holding bearing puller screw (1), rotate nut (2) until
bearing separates from crankcase.

sm07515

1. Removal collet
2. Puller stud (3)

Figure 3-153. Bearing Removal Collet

sm07516

1. Bearing puller screw
2. Nut
3. Washer

Figure 3-154. Removing Bearing

Balance Shaft Installation

With lettering side facing up, press balancer shaft into

new

bearing.

See

Figure 3-155

. Place balancer shaft (3) and bearing

in crankcase (4).

Place BALANCER/BEARING INSTALLER (Part No. HD-
48309) (2) over balancer shaft.

HOME

3-98 2013 Softail Service: Engine

NOTE

Use caution when supporting crankcase half. Failure to have
adequate support may cause damage to crankcase.

Support crankcase half in a press using wooden blocks
covered with clean shop towels. Note that uneven surfaces
on crankcase may require different size supports.

With crankcase level and perpendicular to the balance
shaft, press balance shaft and bearing into crankcase.

NOTE

If new bearing fastener is not available, apply LOCTITE 243
MEDIUM STRENGTH THREADLOCKER AND SEALANT
(blue) to threads of fastener before installation.

See

Figure 3-150

. Install

new

bearing fastener (4). Tighten

to 40-70

in-lbs

(4.5-7.9 Nm).

Repeat installation on other shaft.

sm02828

1. Ram
2. Balancer shaft installer
3. Balancer shaft
4. Crankcase

Figure 3-155. Balance Shaft Installation

Balance Shaft Support Bearings Removal

Inspect bearing for rough spots or binding. Always replace
all four bearings (crankcase and housing, front and rear)
during a complete bottom end overhaul.

See

Figure 3-156

. Remove retaining ring (3)

See

Figure 3-157

. Place housing (3) on a suitable support

with top surface facing up.

Place bearing remover end of OUTER BALANCER
BEARING REMOVER AND INSTALLER (Part No. HD-
48474) (2) over bearing.

Center bearing remover under ram (1) of press. Slowly
lower ram to remove bearing.

Discard retaining ring and bearing.

Balance Shaft Support Bearings Installation

See

Figure 3-158

. Place balance shaft support (4) upside

down on a suitable support.

Set bearing on housing with letters on bearing facing up.
Place bearing installer end of BALANCE SHAFT SUP-
PORT BEARING REMOVER/INSTALLER (Part No. HD-
48474) (2) over bearing (3).

Center installer under ram (1) of press. Slowly lower ram
to seat bearing until it fits flush against support.

See

Figure 3-156

. Install a

new

retaining ring (3).

sm02829

1. Balance shaft support
2. Bearing
3. Retaining ring

Figure 3-156. Balance Shaft Support Bearing

sm02830

1. Ram
2. Bearing
3. Balance shaft support

Figure 3-157. Removing Bearing from Shaft Support

HOME

2013 Softail Service: Engine 3-99

sm02831

1. Ram
2. Bearing installer
3. Bearing
4. Balance shaft support

Figure 3-158. Installing Bearing in Shaft Support

Front and Rear Balance Sprockets

See

Figure 3-159

. Sprockets must be flat within 0.008 in.

(0.203 mm).

Inspect sprocket teeth for any irregular wear patterns or
chipping.

The most common type of sprocket wear is polishing.
This results from the chain contacting the sprocket
surface and creating a shiny, mirror-like surface.
Moderate polishing is not cause for replacement.

Sprocket teeth may exhibit surface deformations or
areas where the material has been compressed. This
is known as brinelling. Replace sprockets showing
brinelling.

If small chunks of metal are removed from the surface,
it is known as pitting. Replace sprockets showing pit-
ting.

Inspect base of each sprocket tooth for hooking.
Hooking occurs when chain wears away the tooth in
a scalloped shape pattern. Replace sprockets
showing signs of severe hooking.

Check the mating surface that fits around the balance
shaft. Improperly installed sprockets may show wear on
inside edges.

Replace sprockets during a major bottom end overhaul.
Always replace sprockets in sets, including the sprocket
on the flywheel.

Hydraulic Tensioners

Test hydraulic tensioners using the leakdown test for the
balance shaft support on an assembled engine. See

3.29 CRANKCASE ASSEMBLY

Check if more air is flowing from the front or rear tensioner.
Place your hand over the piston while applying com-
pressed air to the interconnect passage.

See

Figure 3-160

. Disassemble components. Verify plastic

vent cap (2) is on spring (3) and seated under tensioner
piston (1). Minimum free length for spring (3) is 1.85 in.
(47.0 mm).

Inspect exterior surface of piston (1) for damage. While
some moderate amount of polishing is normal, surface
pitting is cause for piston replacement.

Chain Tensioner Guides

Inspect tensioner guide surface. Replace any guide with
grooves deeper than 0.080 in. (2.03 mm) or signs of melting,
burning or cracking.

Balance Shaft Support

Replace rubber interconnect on outside of balance shaft sup-
port each time right crankcase is removed.

The hydraulic tensioner piston, plastic vent cap and spring are
the only service parts for the balance shaft support.

If bracket fails leak down test and rubber interconnect has been
replaced, replace balance shaft support as an assembly.

sm02832

Figure 3-159. Sprocket Inspection

sm02833

1. Piston
2. Plastic vent cap
3. Spring

Figure 3-160. Hydraulic Tensioners

HOME

3-100 2013 Softail Service: Engine

Balance Chain

Check balance chain for missing bushings, side plates
and turning marks. Inspect for tooth hooking or burn marks.
Replace as necessary.

Chains will darken in color as the result of wear and
exposure to engine oil. This darkening will almost always

be some hue of brown. If the chain turns blue, it may be
the result of heat exposure.

Replace balance chain any time the sprockets are
replaced. Always apply a thin film of SCREAMIN' EAGLE
ASSEMBLY LUBE before installation.

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2013 Softail Service: Engine 3-101

Content .. 32 33 34 35 ..