CLAAS DOMINATOR 150 / 140 / 130. Operator’s Manual - page 18
13 Maintenance
13.4 Lubricants chart
67089
Component
Capacity
Type of lubricant /
Viscosity class /
Remark
Specification
SAE class
Threshing mechanism
Lubrication points
Grease nipples
See lubri-
CLAAS AGRIGREASE
EP 2 Grease
400 g cartridge
cation
EP 2
DIN 51502
Part no.:
chart
00 0147 437 0
Cleaning the feed rake
Solid grease, for
50g tube
conveyor retainers
example:
Part no.:
MOLYKOTE G-n plus
00 0177 571 0
Lubrication points
See lubri-
CLAAS special chain oil
Spray can
cation
500 ml
chart
Part no.:
00 0177 353 3
* Check the necessary filling quantity by checking the oil level!
276
13 Maintenance
13.5 Engine
67089
13.5 Engine
79433
13.5.1 Overview of engine
CATERPILLAR C-6.6
6
Designation
7
1
Alternator
2
Oil level dipstick
3
Oil filter
1
4
Oil filler neck
5
Starter
6
Turbocharger
F
5
4
3
2
1
7
Charge air blower
27295
F
Direction of travel
– Observe the information provided in the operator's
manual of the engine manufacturer.
Designation
1
Engine control module
2
Engine number
1
3
Fuel filter
3
F
Direction of travel
F
- Observe the information provided in the operator's
manual of the engine manufacturer.
2
2
27296
85499
13.5.2 Overview of engine
CATERPILLAR 3056 E
5
6
Designation
1
Alternator
1
2
Oil filter
3
Engine number
4
Starter
5
Charge air blower
6
Turbocharger
4
F
3
2
3
- Observe the information provided in the operator's
29342
manual of the engine manufacturer.
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13 Maintenance
13.5 Engine
67089
3
4
5
Designation
1
Fuel filter
1
2
Fuel injection pump
3
Bleeder filter
2
4
Oil level dipstick
F
5
Oil filler neck
F
Direction of travel
4
- Observe the information provided in the operator's
29340
manual of the engine manufacturer.
85502
13.5.3 Overview of engine PERKINS 1006-6T
4
5
Designation
1
Alternator
1
2
Oil filter
3
Starter
4
Charge air blower
5
Turbocharger
– Observe the information provided in the operator's
3
2
F
manual of the engine manufacturer.
5
29343
4
5
1
Designation
3
1
Fuel filter
2
Engine number
3
Fuel injection pump
4
Oil level dipstick
F
5
Oil filler neck
F
Direction of travel
2
6
- Observe the information provided in the operator's
29344
manual of the engine manufacturer.
85730
13.5.4 Overview of cooling units
Danger!
Insufficient specialist knowledge for repair and
maintenance work.
Death or serious injury.
- Only have authorised and qualified work-
shops carry out work on this component.
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13 Maintenance
13.5 Engine
67089
Designation
1
Rotary chaff screen
2
Condenser
3
Oil cooler
3
1
4
Radiator
5
Charge air cooler
6
Cleaning rotor
2
7
23857
5
4
6
8
23477
85744
13.5.5 Cleaning the diesel engine
surroundings
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
- Clean the surroundings of the diesel engine, the
exhaust system and the engine output on the
machine.
9
14578
86078
13.5.6 Draining fuel from the fuel tank
In case of severe and frequent fouling of the fuel prefil-
ters, the accumulated condensation and dirt in the tank
can be drained off.
- Reduce the fuel tank capacity to a minimum.
- Park the machine on level ground.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
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13 Maintenance
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67089
Warning!
Swallowing of fuels.
Poisoning hazard.
- When swallowing fuel, consult a doctor
immediately.
- Keep fuels outside of the reach of
children.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
-
Unscrew bolt (1, size 10).
–
Collect fuel in a suitable container.
–
Screw in bolt (1, size 10).
Tightening torque = 4 Nm
1
10
29515
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13 Maintenance
13.5 Engine
67089
85745
13.5.7 Fill up the machine's fuel tank
Fill the fuel tank of the machine immediately after fin-
ishing work in order to avoid the condensation of water
in the tank.
-
Observe the general warnings at the beginning of
the "Maintenance" chapter.
Warning!
Swallowing of fuels.
Poisoning hazard.
- When swallowing fuel, consult a doctor
immediately.
- Keep fuels outside of the reach of
children.
Danger!
Fire hazard / explosion hazard when handling
fuel.
Death or serious injuries!
- Avoid fire, naked flames, smoke and
spark formation.
- Wipe up all fuel that has been dropped or
splashed.
- Never mix diesel fuel with petrol.
Caution
Formation of condensate in the fuel tank
Damage to the diesel engine.
- Always fill up the tank of the vehicle
directly after it has been used for work.
-
Stop the diesel engine.
–
Unscrew cover (1).
–
Clean screen in filler neck.
1
Replace damaged sieves!
WARNING:
Use of unpermitted or dirty fuels.
Damage to diesel engine.
- Use only permitted fuels.
- Do not use polluted fuels.
– Ensure that no water will get into the fuel
11
tank when filling up.
14571
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13 Maintenance
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67089
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
- Use clean fuel.
Observe max. fuel tank capacity.
- Clean fuel sieve if necessary.
- Screw on the cap (1) and check that it is tight.
85746
13.5.8 Cleaning the fuel tank filler screen
The fuel tank has a sieve in the filler neck.
- Observe the general warnings at the beginning of
1
the "Maintenance" chapter.
- Unscrew cover (1).
- Remove the sieve and clean.
Replace damaged sieve!
Install sieve.
- Bolt on cover (1).
12
14571
86176
13.5.9 Closing / opening the fuel system shut-
off tap
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
1
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
13
When opening the fuel system (changing or cleaning
29516
the filter), always close the shut-off tap (1). Unneces-
sary escape of fuel is thus avoided. When work is
complete, open the shut-off tap (1) again.
- Close shut-off tap (1).
- To do this, turn in the shut-off tap (1).
– Open shut-off tap (1).
282
13 Maintenance
13.5 Engine
67089
- To do this, turn out the shut-off tap (1).
86095
13.5.10 Bleed fuel system
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
- Observe the information provided in the operator's
manual of the engine manufacturer.
Venting the fuel system (hand pump)
- Slacken off bolt of (1) by turning it anti-clockwise.
- Actuate pump by pumping movements at bolt (1).
The system is vented when the pump resistance is
noticeably increased.
1
- Turn in screw (1).
14
Standard equipment
29516
1
15
Accessory
29517
Venting the fuel system (electric pump)
- Turn on the ignition - Do not start the diesel
1
engine.
With the ignition turned on, the fuel feed pump (1) is
ON and vents the fuel system automatically.
- Switch off the ignition again after some minutes or
start the diesel engine.
16
Standard equipment
23409
86098
13.5.11 Cleaning the fuel sediment bowl filter
The fuel sediment bowl cleans the fuel before it enters
the fuel feed pump.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
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13 Maintenance
13.5 Engine
67089
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
-
Close the shut-off tap of the fuel system.
–
Unscrew the filter pot (1) and remove the filter
element.
-
Wash the filter element and sight glass in diesel
fuel and blow out with compressed air.
WARNING:
1
Use of unpermissible spare parts or
lubricants.
Machine damage or increased wear.
17
- Spare parts and lubricants must at least
Standard equipment
29516
comply with the technical standards
required by the manufacturer of the
implement!
- The use of genuine CLAAS spare parts
and lubricants is recommended.
-
Insert filter element and fit filter pot (1).
Make sure the seal is properly fitted!
Replace damaged seals!
1
-
Open the shut-off tap of the fuel system.
–
Bleed fuel system.
18
Accessory
29517
86100
13.5.12 Draining condensation at the fuel pre-
filter (standard equipment)
The fuel pre-filter is accessible after opening the right-
hand side panel.
Any water contained in the fuel is collected in the sight
glass.
- As soon as the drain plug (2) has been loosened,
drain the accumulated amount of water and col-
lect it in a container.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
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13 Maintenance
13.5 Engine
67089
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
-
Fill up the machine.
–
Drain condensed water.
- Connect the hose to the bolt (2).
- Hold a suitable container for the condensation
collected in the sight glass (3) beneath the
hose.
- Loosen bolt (2).
- Collect escaping liquid in a suitable container.
- Tighten bolt (2).
3
-
Bleed fuel system.
2
19
29516
86107
13.5.13 Changing the fuel prefilter
(standard equipment)
The fuel pre-filter is accessible after opening the right-
hand side panel.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
285
13 Maintenance
13.5 Engine
67089
- Drain condensation at the fuel prefilter.
- Close the shut-off tap of the fuel system.
- Drain fuel from filter.
- Hold a suitable container for the remaining fuel
in the sight glass (3) beneath the hose.
7
1
- Loosen bolt (2).
- Loosen filter (5) by approx. 2 revolutions.
5
- Collect escaping liquid in a suitable container.
3
- Tighten bolt (2).
- Unscrew filter (5) from the filter head (7).
2
- Unscrew sight glass (3) from the filter.
20
29516
7
Designation
6
2
Drain plug
3
Sight glass
5
4
Seal
5
Filter cartridge
4
6
Seal
7
Filter head
2
3
21
13796
WARNING:
Use of unpermissible spare parts or
lubricants.
Machine damage or increased wear.
7
1
- Spare parts and lubricants must at least
5
comply with the technical standards
6
required by the manufacturer of the
3
implement!
- The use of genuine CLAAS spare parts
4
2
and lubricants is recommended.
22
29516
- Replace damaged seal (6).
Observe installation position of seal!
- Screw new filter (5) to filter head (7).
- Replace damaged seal (4).
- Screw the sight glass (3) to the filter.
- Tighten bolt (2).
- Open the shut-off tap of the fuel system.
- Bleed fuel system.
86109
13.5.14 Draining condensation at the fuel pre-
filter (additional equipment)
The fuel pre-filter is accessible after opening the right-
hand side panel.
Any water contained in the fuel is collected in the sight
glass.
286
13 Maintenance
13.5 Engine
67089
-
As soon as the drain plug (2) has been loosened,
drain the accumulated amount of water and col-
lect it in a container.
-
Observe the general warnings at the beginning of
the "Maintenance" chapter.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
-
Fill fuel tank.
–
Drain condensed water.
- Connect the hose to the bolt (2).
- Hold a suitable container for the condensation
collected in the sight glass (4) beneath the
hose.
- Loosen bolt (2).
- Collect escaping liquid in a suitable container.
4
- Tighten bolt (2).
1
-
Bleed fuel system.
2
23
29517
86114
13.5.15 Changing the fuel pre-filter
(accessory)
The fuel pre-filter is accessible after opening the right-
hand side panel.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
287
13 Maintenance
13.5 Engine
67089
- Drain condensation at the fuel prefilter.
11
- Close the shut-off tap of the fuel system.
- Drain fuel from filter.
9
- Hold a suitable container for the remaining fuel
in the sight glass (4) beneath the hose.
- Loosen bolt (2).
- Loosen the toggle bolt (11) by approx. 2
revolutions.
4
- Collect escaping liquid in a suitable container.
1
- Tighten bolt (2).
2
- Unscrew toggle bolt (11) and remove cover (9).
24
- Remove filter cartridge (7).
29517
11
Designation
10
9
2
Drain plug
8
3
Seal
7
4
Sight glass
6
5
Seal
5
6
Housing
4
7
Filter cartridge
3
2
25
8
Seal
13806
9
Lid
10
Seal
11
Toggle bolt
WARNING:
11
Use of unpermissible spare parts or
lubricants.
9
8
Machine damage or increased wear.
- Spare parts and lubricants must at least
comply with the technical standards
required by the manufacturer of the
4
implement!
1
- The use of genuine CLAAS spare parts
2
and lubricants is recommended.
26
29517
- Replace damaged seal (8).
Observe installation position of seal!
- Install new filter.
Press straps of the filter into the housing!
- Tighten toggle bolt (11).
- Replace damaged seal (3).
- Tighten bolt (2).
- Open the shut-off tap of the fuel system.
- Bleed fuel system.
288
13 Maintenance
13.5 Engine
67089
86264
13.5.16 Changing the fuel filter
CATERPILLAR C-6.6 / 3056 E
-
Observe the general warnings at the beginning of
the "Maintenance" chapter.
-
Observe the information provided in the operator's
manual of the engine manufacturer.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
WARNING:
Soiling of fuel system.
Machine damage.
- Make sure surroundings are clean.
- Use suitable and clean tools.
- Ensure that no dirt can enter the fuel
system.
-
Close the shut-off tap of the fuel system.
–
Unscrew the filter (1).
WARNING:
Use of unpermissible spare parts or
lubricants.
1
Machine damage or increased wear.
- Spare parts and lubricants must at least
comply with the technical standards
required by the manufacturer of the
27
implement!
CATERPILLAR C-6.6
27296
- The use of genuine CLAAS spare parts
and lubricants is recommended.
-
Clean the inside of the filter head.
–
Apply some oil to the new seal and screw on new
1
filter (1) until the filter seal touches the filter head.
Tighten the filter by hand.
-
Open the shut-off tap of the fuel system.
–
Bleed fuel system.
–
Start the diesel engine.
Let diesel engine run at min. no-load speed for
about 10 seconds.
28
-
Check tightness of fuel filter.
CATERPILLAR 3056 E
29340
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13 Maintenance
13.5 Engine
67089
86235
13.5.17 Changing the fuel filter
PERKINS 1006-6T
-
Observe the general warnings at the beginning of
the "Maintenance" chapter.
-
Observe the information provided in the operator's
manual of the engine manufacturer.
Environment!
Lubricants and fuels end up in the
environment.
Environmental pollution.
- Lubricants and fuels must be collected
and stored in suitable containers and dis-
posed of in a way that is harmless to the
environment and in accordance with
existing anti-pollution regulations.
WARNING:
Soiling of fuel system.
Machine damage.
- Make sure surroundings are clean.
- Use suitable and clean tools.
- Ensure that no dirt can enter the fuel
system.
-
Close the shut-off tap of the fuel system.
1
–
Drain fuel from filter.
- Hold a suitable container for the remaining fuel
in the sight glass (4) beneath the hose.
- Slacken off the drain plug.
- Collect escaping liquid in a suitable container.
4
- Tighten drain plug.
-
Unscrew filter (1) with sight glass (4).
WARNING:
Use of unpermissible spare parts or
29
29344
lubricants.
Machine damage or increased wear.
- Spare parts and lubricants must at least
comply with the technical standards
required by the manufacturer of the
implement!
- The use of genuine CLAAS spare parts
and lubricants is recommended.
-
Clean the inside of the filter head.
–
Apply some oil to the new seal and screw new
filter (1) with sight glass (4) to the filter head at
right angles and centred.
-
Open the shut-off tap of the fuel system.
290
13 Maintenance
13.5 Engine
67089
- Bleed fuel system.
- Start the diesel engine.
Let diesel engine run at min. no-load speed for
about 10 seconds.
- Check tightness of fuel filter.
86260
13.5.18 Checking the diesel engine oil level
- Park the machine on level ground.
- Observe the general warnings at the beginning of
the "Maintenance" chapter.
- Observe the information provided in the operator's
manual of the engine manufacturer.
Caution!
Machine operation with unpermitted or pol-
luted lubricants.
Machine damage.
- Ensure a clean environment.
- Use suitable and clean tools.
- Use permitted lubricants.
- Lubricants must be free of pollution.
291