New Holland T6010, T6020, T6030, T6050, T6070 Delta and Plus Tractors. Operator's Manual - page 8

 

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New Holland T6010, T6020, T6030, T6050, T6070 Delta and Plus Tractors. Operator's Manual - page 8

 

 

SECTION 4 -- LUBRICATION AND MAINTENANCE
PREVENTING SYSTEM CONTAMINATION
FUELLING THE TRACTOR
To prevent contamination when changing oils, filters,
CAUTION
etc., always clean the area around filler caps, level
When handling diesel fuel, observe the following:
and drain plugs, dipsticks and filters prior to removal.
Before connecting remote cylinders, ensure that oil
Do not smoke around diesel fuel. Under no
contained within them is clean, has not degenerated
circumstances should gasoline, alcohol, gasohol or
due to long storage and is of the correct grade.
dieselhol (a mixture of diesel fuel and alcohol) be
added to diesel fuel because of increased fire or
To prevent dirt entry during greasing, wipe dirt from
explosion risks. In a closed container such as a fuel
the grease fittings before greasing. Wipe excess
tank they are more explosive than pure gasoline. Do
grease from the fitting after greasing.
not use these blends. Additionally, dieselhol is not
approved due to possible inadequate lubrication of
FLEXIBILITY OF MAINTENANCE INTERVALS
the fuel injection system.
Clean the filler cap area and keep it free of debris.
The intervals listed in the lubrication and
maintenance chart are guidelines to be used when
Fill the tank at the end of each day to reduce
operating in normal working conditions.
overnight condensation.
Adjust the intervals for environment and working
Never take the cap off or refuel with the engine
conditions. Intervals should be shortened under
running.
adverse
(wet, muddy, sandy, extremely dusty)
working conditions.
Keep control of the fuel nozzle while filling the
fuel tank.
LUBRICATION AND MAINTENANCE CHART
Don’t fill the tank to capacity. Allow room for
expansion. If the original fuel tank cap is lost,
The chart on page 4--7 lists the intervals when routine
replace it with a genuine original equipment
checks, lubrication, service and/or adjustments
cap and tighten securely.
should be performed. Use the chart as a quick
reference guide when servicing the tractor. The
Wipe up spilled fuel immediately.
operations follow the chart.
4--3
SECTION 4 -- LUBRICATION AND MAINTENANCE
FUEL REQUIREMENTS
The use of diesel fuel with a sulphur content above
1.3% is not recommended.
The quality of fuel used is an important factor for
dependable performance and satisfactory engine
For the best fuel economy, use Number 2--D fuel
life. Fuels must be clean, well-refined, and
whenever temperatures allow.
non-corrosive to fuel system parts. Be sure to use
fuel of a known quality from a reputable supplier.
Do not use Number 2-D fuel at temperatures below
--7° C (20° F). The cold temperatures will cause the
Use Number 2-D in temperatures above --7° C (20° F).
fuel to thicken, which may prevent the engine from
running. (If this happens, contact your dealer.)
Use Number 1-D in temperatures below --7° C (20° F).
To be sure that a fuel meets the required properties,
enlist the aid of a reputable fuel oil supplier. The
To obtain optimum combustion and minimum engine
responsibility for clean fuel lies with the fuel supplier
wear, the fuel selected for use should conform to the
as well as the fuel user.
application and property requirements outlined in the
following chart.
DIESEL FUEL SELECTION CHART
FUEL STORAGE
Take the following precautions to ensure that stored
General Fuel
Final
Cetane
Sulphur
fuel is kept free of dirt, water and other contaminants.
Content
Classification
Boiling
Rating
Point(Max)
(Max)
Store fuel in black iron tanks, not galvanized
(Min)
tanks, as the zinc coating will react with the fuel
No. 1--D
288° ⊂
40*
0.3%
and form compounds that will contaminate the
(550° F)
injection pump and injectors.
No. 2--D
357°C
40
0.5%
Install bulk storage tanks away from direct
(675° F)
sunlight and angle them slightly so sediment in
the tanks will settle away from the outlet pipe.
NOTE: When long periods of idling or cold weather
conditions below 0°C (32°F) are encountered or
To facilitate moisture and sediment removal,
when continuously operating at an altitude above
provide a drain plug at the lowest point at the end
5,000 ft. (1500 m) use Number 1-D fuel.
opposite the outlet pipe.
If fuel is not filtered from the storage tank, put a
* When continually operating at low temperatures or
funnel with a fine mesh screen in the fuel tank
high altitude, a minimum cetane rating of 45 is
filler neck when refuelling.
required.
Arrange fuel purchases so summer grade fuels
Using diesel fuel with sulphur content above 0.5%
are not held over and used in winter.
requires more frequent oil and filter changes as
noted in the maintenance schedule.
4--4
SECTION 4 -- LUBRICATION AND MAINTENANCE
FILLING THE FUEL TANK
1. Clean the area around the fuel filler cap (1) to
prevent dirt from entering tank and
contaminating the fuel .
2. Remove the cap and place in a clean area during
refuelling. The cap is attached to the fuel tank by
a chain to prevent loss.
3. After filling the tank, replace and tighten the fuel
cap.
1
Fuel filler cap
The fuel filler cap on your tractor is of the vented type,
should it become lost or damaged always replace it
with one of the same type. Consult your authorised
dealer.
Fuel Capacity
T6010, T6020
Standard
180 litres (47.5 U.S. galls)
With SuperSteer
156 litres (41.2 U.S. galls)
T6030 ,T6050, T6070
Standard
254 litres (67.0 U.S. galls)
2
With SuperSteer
236 litres (62.3 U.S. galls)
GUARDS
ENGINE HOOD
For safety the hood must be closed and correctly
latched before operating the tractor.
Additional guards are provided to prevent the fingers
being trapped by the fan/air conditioner drive belt
when the hood is lowered to the operating position.
The hood is hinged at the rear to provide easy access
to the engine area for routine maintenance. Two gas
struts (located under the hood) assist in raising the
3
hood to either of two positions. A safety stay holds
the hood in the selected position.
To open the hood, lift the release handle (1), Figure
3. The gas struts will take over and raise the hood
to the first position secured by the nylon retaining
strap located at the front of the hood. All routine
maintenance operations may be performed with the
hood raised to this position.
4--5
SECTION 4 -- LUBRICATION AND MAINTENANCE
Should it become necessary to raise the hood to its
full extent, unclip the retaining strap (1) from its
anchor bracket and, holding firmly onto the strap,
allow the hood to raise fully on the gas struts.
NOTE: Raising the hood to full height is only
necessary for service requirements that are best left
to your dealer.
To close the hood, pull it fully down ensuring the
retaining strap has been re--fitted to the anchor
bracket. An audible click will signal engagement of
the locking catch. Check that the hood is properly
closed.
4
RIGHT--HAND FOOTSTEPS (Where fitted)
Hinged footsteps may be installed on your tractor.
For improved access to the right-hand brake
adjuster, hydraulic oil filter(s), battery, etc., the
footsteps may be lifted and secured in the raised
position.
To raise the steps, remove the securing pin (1).
5
Raise the step (1) and replace the securing pin in the
hole provided to retain the step in the horizontal
position.
6
4--6
SECTION 4 -- LUBRICATION AND MAINTENANCE
RELAY AND FUSE PANEL COVER
The moulded panel on the right hand side of the cab
may be easily removed for service. Remove the four
screws (1) and remove the panel to gain access to
the relays and connectors.
7
Fuse Box Cover
To gain access to the fuses , undo the two retaining
screws (1) from the panel on the righ--hand side of
the cab.
8
4--7
SECTION 4 -- LUBRICATION AND MAINTENANCE
LUBRICANTS AND COOLANTS
--30 °C
--25 °C
--15 °C
+20 °C
+40 °C
Lubricants
SAE 5W--30
The correct engine oil viscosity grade is dependent
upon ambient temperature. Refer to the chart on the
right when selecting oil for your tractor engine.
SAE 10W--30
NOTE: In areas where prolonged periods of extreme
temperatures are encountered, local lubricant
SAE 15W--40
practices are acceptable; such as the use of SAE
5W30 in extreme low temperatures or SAE 50 in
extreme high temperatures.
--22°F
--13 °F
+5 °F
+68 °F
+104 °F
Sulphur in Fuel
The engine oil and filter change period are shown in
section 4. However, locally available fuel may have
a high sulphur content, in which case the engine oil
and filter change period should be adjusted as
follows:--
Sulphur Content %
Oil Change Period
Below 0.5
Normal
From 0.5 -- 1.0
Half the normal
Above 1.0
One quarter normal.
NOTE: Theuseof fuelwithasulphur content above
1.3% is not recommended.
Coolants
To reduce the amount of deposits and corrosion, the
water used in the cooling system must comply with
the following values.
Total Hardness:
Chloride:
Sulphate:
300 ppm
100 ppm
100 ppm
IMPORTANT: See Operation
30, page
4--43,
regarding use of coolant inhibitor where the above
mentioned antifreeze is not available. In those hot
countries where antifreeze is not available, use clean
water only.
NOTE: See Operation 30, page 4--43, for further
details before topping up or changing the engine
coolant.
4--8
SECTION 4 -- LUBRICATION AND MAINTENANCE
LUBRICANT AND COOLANT SPECIFICATION
RECOMMENDED FLUIDS AND
Approximate
New Holland
International
APPLICATIONS
Quantities
Specification
Specification
Engine Oil
4 Cyl. engines:
Ambra Mastergold HSP (15W40)
10 Litres (10.6 U.S. qts.)
NH 330 H
API CH--4, ACEA E5,
Ambra Mastergold HSP (10W30)
6 Cyl. engines:
NH 324 H
15Litres(15.9 U.S.qts.)
Transmission, Rear Axle and Hy-
draulic System Oil
Ambra Multi G (10W30)
--Synchro Command with HD rear axle
65 Litres (17.1 U.S. gal)
API GL4, ISO VG 32/46
--Synchro Command with LD rear axle
58 Litres (15.3 U.S. gal)
NH 410 B
M2C 134D
--Dual Command with HD rear axle
65.5Litres (17.3 U.S. gal)
--Dual Command with LD rear axle
58.5Litres (15.4 U.S. gal)
--Electro Command with HD rear axle
62 Litres (16.3 U.S. gal)
--Electro Command with LD rear axle
55 Litres (14.5 U.S. gal)
Front Wheel Drive Oil
Axle -- Ambra Multi G (10W30)
--All Models
9.0 Litres (9.5 U.S. qts.)
API GL4, ISO VG 32/46
NH 410 B
Hubs -- Ambra Multi G (10W30)
M2C 134D
--All Models -- Per Hub
1.5 Litres (1.3 U.S. qts.)
--All Models with Brakes -- Per Hub
3.0 Litres (3.2 U.S. qts.)
Front P.T.O. Gearbox Oil
API GL4, ISO VG 32/46
Ambra Multi G (10W30)
400 ml. (13.5 U.S. oz.)
NH 410B
M2C 134D
Engine Radiator Coolant
System Capacity
--T6030/T6050/T6070 with cab
25 Litres (6.6 U.S. gal.)
--T6010/T6020 with cab
23 Litres (6.0 U.S. gal.)
--T6030/T6050 less cab
23 Litres (6.0 U.S. gal.)
--T6010/T6020 less cab
21 Litres (5.5 U.S. gal.)
Water
50%
Ambra Agriflu
50%
NH 900 A
Ethylene Glycol
Air Conditioning Compressor Oil
Low Viscosity Oil SP10
As Required
n/a
PAG--E13, ISO100 Viscosity
Brake Oil
Ambra LHM Brake
As Required
NH 610 A
ISO 7308
Grease Fittings and Bearings
Ambra GR9
As Required
NH 710 A
NLGI2, Li--Ca
4--9
SECTION 4 -- LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHART
Service
Operation
Interval
No.
Maintenance Requirement
1
Engine air cleaner outer element
X
X
4--11
When warning
2
Brake fluid level
X
X
4--13
lamp lights
3
Fuel system water separator
X
X
4--13
4
Engine coolant level
X
X
4--14
Every 10 hours
5
Engine oil level
X
X
4--15
or daily
6
Windscreen washer reservoir (where fitted)
X
X
4--15
7
Air reservoir(s) trailer brakes (where fitted)
X
X
4--16
8
Radiator,oil cooler and air conditioner condenser
X
X
4--17
Every 50 hours
9
Cab air filters
X
X
4--18
10
All grease fittings
X
4--20
A/C & Brake Compressor drive belts (where
Every 100 hours
11
X
X
4--26
fitted)
12
Poly V--belt
X
X
4--27
*13
Battery electrolyte level (tropical climates)
X
X
X
4--27
14
4WD suspension cylinder upper bearing
X
4--28
Every 300 hours
15
Transmission/rear axle/hydraulics oil level
X
X
4--29
16
Parking brake
X
X
4--30
17
Front P.T.O. gearbox oil level (where fitted)
X
4--30
#18
Engine oil and filter
X
4--31
19
Hydraulic and transmission oil filters
X
4--33
20
Air cleaner outer element
X
4--34
Every 600 hours
21
Engine air intake connections
X
4--34
22
Fuel Pre--filter and fuel filter elements
X
X
4--35
23
Four wheel drive front axle and hubs oil level
X
X
4--37
24
Cab air filters
X
4--38
25
Transmission/rear axle/hydraulic oil and filter
X
4--39
Every1200 hours
26
Four wheel drive axle differential oil
X
4--40
or annually
27
Four wheel drive axle hub oil
X
4--41
28
Front P.T.O gearbox oil
X
4--41
29
Battery electrolyte level (temperate climates)
X
X
X
4--42
30
Engine coolant
X
4--43
31
Engine air cleaner inner element
X
4--47
Every 1200 hours
or two years
32
Check and adjust tappet clearance
X
X
4--48
33
Air brake drier reservoir
X
4--49
Every 1800 hours
34
Fuel injectors
X
X
X
4--50
Every Three Years
35
Air Conditioner System
X
X
X
4--51
36
Bleeding the fuel injection system
X
X
4--52
37
Footbrakes
X
X
4--52
38
Front and rear wheel nut torque
X
X
4--53
39
Tyre pressures and condition
X
X
4--53
40
Engine idle speed
X
X
4--54
General
41
Automatic pick--up hitch
X
X
4--55
Maintenance
42
Remote control valve drain bottle(s)
X
4--56
43
Headlight and worklamp adjustment
X
X
4--57
44
Bulb replacement
X
X
4--58
45
Fuse replacement
X
X
4--62
46
Cleaning the tractor
X
X
4--72
* Batteries on tractors operating in temperate climates need only be checked every 1200 hours. See Operation 29.
# Oil and filter change interval will be reduced if the diesel fuel has a high sulphur content or if the tractor is operated in
extremely cold temperatures.
4--10
SECTION 4 -- LUBRICATION AND MAINTENANCE
WHEN THE WARNING LAMP LIGHTS
OPERATION 1
SERVICE THE ENGINE AIR
CLEANER OUTER ELEMENT
Service the outer element when the restriction
indicator light on the instrument console illuminates
or every 600 hours, whichever comes first. If the
indicator lights up, perform the service within one
hour of operation.
IMPORTANT: Service the outer element only when
9
the restriction indicator light illuminates or at the
recommended service intervals. Cleaning the filter
too frequently will decrease the service life of the
filter.
The dry air cleaner, which is located under the rear,
right-hand side of the hood, consists of an inner and
outer paper element within a metal casing. See
Figure 9.
1. Unlatch the three retaining clips (1) Fig. 9, and lift
off the air cleaner assembly cover.
2. Remove the outer element (1) Fig. 10 from the
air cleaner assembly by gently twisting the end
of the filter clockwise to disengage the seal. Then
pull the filter straight out of the housing ,not at an
angle, ensuring the inner element remains in
place.
10
IMPORTANT: Do not disturb or remove the inner
element.
3. Examine the inside of the outer element. If dust
is present, the outer element is defective and
must be replaced.The inner element should also
be replaced at this time.
4. Clean the outer element using either method A
or B, depending on the element’s condition.
11
4--11
SECTION 4 -- LUBRICATION AND MAINTENANCE
Method A
NOTE: An outer element may be dry cleaned
(methods A or B) up to 5 times prior to replacement.
Lightly tap the ends of the element against the palm
of the hand. See Figure 12.
IMPORTANT: Do not tap the element against a hard
surface as this will damage the element.
12
Method B
Use compressed air, not exceeding 2 bar (30 lbf/in2).
Insert the air line nozzle inside the element. Hold the
nozzle 150 mm (6 in.) from the element and blow the
dust from the inside through the element to the
outside. See Figure 13.
WARNING
Wear eye protection and a face mask when carrying
out this operation.
13
Before installing a cleaned or replacement filter
check that there is no damage such as cuts ,dents or
punctures. A dent can make a good seal impossible
and a filter with bunched pleats can drain engine
power and increase fuel costs.
Clean the inside and outside of the sealing surface
of the outlet tube before installing the filter.
Apply a thin film of engine or silicone oil to the sealing
surfaces on the inside of the outer element and on
the outside of the inner element.
Locate the outer element into the housing and press
14
firmly on the outer rim (not the flexible centre) of the
element .
4--12
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 2
CHECK BRAKE FLUID LEVEL
If the indicator light on the instrument panel signals
low brake fluid, check the level in the reservoir.
The reservoir is located under the rear of the hood on
the right-hand side and supplies fluid to the rear
brakes and front brakes (where fitted).Visually check
the level of fluid in the reservoir. It should never be
allowed to fall below the ’MIN’ line (3) moulded into
the bottle. If necessary, remove the filler cap (1) and
top up with the correct brake/clutch mineral oil to the
’MAX’ line (2). Do not overfill. Tractors with 12 x 12
15
transmission have a combined brake/clutch
reservoir. The reservoir on all other models is for the
brakes only.
IMPORTANT: Take care not to spill brake fluid on the
tractor as it may damage the paintwork.
WARNING
Use only the correct type of brake/clutch mineral oil.
Mixing different types of fluid may cause damage to
internal hydraulic braking components and result in
brake failure. Adhere to the instrutions on the brake
fluid container. See page 4--9 for correct brake fluid
specification.
OPERATION 3
DRAIN FUEL SYSTEM WATER
SEPARATOR
IMPORTANT: Before loosening or disconnecting
any part of the fuel injection system, thoroughly clean
the area to be worked on to prevent contamination.
If the indicator light on the instrument panel signals
the presence of water in the fuel sedimenter,
immediately drain the fuel filter and sedimenter
assembly as follows:
1. Remove the sensor wire from the drain plug
16
2. Open the drain plug on the sedimenter by
loosening the knob.
3. Allow contaminated fuel to drain until only clean
fuel runs out. Catch the fuel in a suitable
container and dispose of properly. Close the
drain plug and replace the sensor wire.
4--13
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 10 HOURS OR DAILY
(whichever comes first)
OPERATION 4
CHECK ENGINE COOLANT LEVEL
Check the coolant level in the recovery tank when the
engine is cold. The coolant level should be above the
bottom line on the recovery tank. If coolant is
required, remove the pressure cap and add a 50/50
water and antifreeze mixture as specified on page
4--9 of this manual.
17
WARNING
The cooling system operates under pressure which
is controlled by the radiator pressure cap (1) Figure
17. The radiator pressure cap should not be used for
top up purposes. It is dangerous to remove the radia-
tor pressure or filler caps while the system is hot.
When cool, use a thick cloth and turn the radiator
pressure cap slowly to the first stop and allow any
pressure to escape. Coolant should be kept off the
skin. Adhere to the precautions outlined on the anti-
freeze and inhibitor containers.
CAUTION
Coolant should be kept off the skin . Adhere to the
precautions outlined on the coolant filter and
antifreeze container.
NOTE: If no coolant is visible in the recovery tank,
the coolant level must be checked in the radiator.
Check the system for leaks and repair as required.
Remove the radiator filler cap when the system is
cold. Add coolant as required to bring the level to just
below the top of the filler neck. Install the cap and add
coolant to the recovery tank as descibed above.
18
4--14
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 5
CHECK ENGINE OIL LEVEL
Check the oil level when the tractor is parked on a
level surface and after the engine has been stopped
for a minimum of five minutes.
1. Remove the dipstick, wipe clean and re-insert
fully.
2. Pull the dipstick out again and check the oil level.
The oil level should fall between the ‘MIN‘ and
‘MAX‘ indicators on the dipstick.
19
3. If more oil is required remove the dipstick and
add fresh oil until the level is between the ‘MIN‘
and
‘MAX‘ indicators on the dipstick. The
quantity of oil represented between the two
indicators is 3.5 litres (3.7 U.S.qts).
NOTE: Do not fill above the ‘MAX indicator on the
dipstick. Excess oil will burn off, creating smoke and
give a false impression of oil consumption. Do not
operate the engine with the oil level below the MIN
indicator.
4. Re--install the dipstick cap.
See page 4--9 for the correct oil specification and
viscosity.
OPERATION 6
CHECK WINDSCREEN
WASHER RESERVOIR
The reservoir for the windscreen washers is located
beneath the rear of the cab on the left-hand side. The
same reservoir is utilised for both front and rear
windscreen washers.
Lift off the cap (1) and fill with washer solvent solution
up to the bend (2) in the filler neck. In cold weather,
use a solvent with anti-freeze properties.
20
4--15
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 7
DRAIN THE AIR RESERVOIR(S)
(AIR OPERATED TRAILER BRAKES
(where fitted)
Every 10 hours or daily , whichever comes first, drain
the air reservoir(s).
Firmly apply the tractor handbrake, block all wheels
and switch off the engine.
All pneumatic trailer braking systems have an air
reservoir located beneath the left hand end of the
21
rear axle.
There is a plunger on the base of each reservoir. To
drain a reservoir , move the plunger
(1) laterally, in
any direction, and allow air to escape. The reservoirs
will recharge with air when the tractor is restarted.
4--16
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 50 HOURS carry out the
preceding checks plus the following:
OPERATION 8
CLEAN THE RADIATOR, OIL COOLER AND
AIR CONDITIONER CONDENSER CORES
Check the cores for chaff accumulation or blockage.
If any is noted , clean as follows:
CAUTION
Wear eye protection and protective clothing during
the cleaning process. Clear the area of bystanders
22
so they are not struck by flying particles.
1. For cleaning, use compressed air or a pressure
washer not exceeding 7 bar (100 lbf/in2).
2. The air conditioner condensor (1) Figure 22 and
the driveline oil cooler figure 22, located in front
of the engine radiator, have a slide out facility for
ease of service. Turn the two quick-release
fasteners (3) anti-clockwise to release.
3. Slide the oil cooler and the air conditioner
condensor (where fitted) out (to the right) to gain
access to the engine coolant radiator (1) Figure
23
4. Direct the air or water through each core from the
back to the front. Clean the radiator first, then the
air conditioner condenser and, finally, the
driveline oil cooler. Carefully straighten any bent
fins.
NOTE: If the cores are blocked with any oily
substances, apply a detergent solution and remove
it with a pressure washer.
23
4--17
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 9
CLEAN THE CAB AIR FILTERS
Air drawn into the cab by the blower fan passes
through three filters, two externally mounted, and
one recirculation filter located inside the cab.
Before servicing the filters, switch off the blower and
close the roof hatch, all windows and one door.
Forcibly close the other door. The resulting back
pressure will dislodge most of the loose dirt from the
underside of the external filters.
NOTE: In humid conditions, do not switch on the
blower prior to servicing the filter. Damp particles
drawn into the filter may be difficult to remove without
washing.
External Filters
NOTE: The filters are made of specially treated
media with a rubber sealing strip bonded to the upper
surface. Take care not to damage the element during
removal.
Filter Removal -- Deluxe Cab
The filters are located each side of the cab. To
remove the external filter, unscrew the securing clip
(2), from the front end of the filter cover.
Remove the cover and extract the filter element (1).
24
Filter Removal -- Low Profile Cab
The two filters are located at the rear of the cab.
Unscrew the securing clip (2), and lower the filter
cover. Carefully remove the filter from the housing
taking care not to damage the element.
Clean the elements by blowing with compressed air
not exceeding 30 lbf. in2 (2 bar). Blow the dust from
the upper surface through the element to the
underside. Hold the nozzle at least 12 in. (300 mm)
from the element to prevent damage to the filter
media.
25
Clean all filter chambers with a damp, lint-free cloth.
Re--install the filter elements with the clean side
uppermost and re-install the covers.
4--18
SECTION 4 -- LUBRICATION AND MAINTENANCE
Internal Filter
To remove an internal filter, loosen the retaining
screws (1) anti clockwise and remove the filter cover.
26
Remove the cover (1) and extract the filter from the
housing.
NOTE: The filter (2) is made of specially treated
media with a rubber sealing strip bonded to the upper
surface. Take care not to damage the element during
removal.
Clean the elements by blowing with compressed air
not exceeding 30 lbf. in2 (2 bar). Blow the dust from
the clean surface through the element to the dirty
side. Hold the nozzle at least 12 in. (300 mm) from
the element to prevent damage to the filter media.
27
4--19
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 10
ALL GREASE FITTINGS
Oil all pivots and apply a grease gun to the lubrication
fittings as shown in figures 28 to 49 inclusive.
See page 4--9 for correct grease specification.
Right and Left hand Lift Rod (with turnbuckle
adjustment).
Apply a grease gun to the lubrication fittings as
shown.
28
External Lift Cylinder (Where Fitted)
Apply a grease gun to the lubrication fittings as
shown.
29
2WD Front Wheel Spindles and right hand
steering arm
Apply a grease gun to the lubrication fittings as
shown.
30
4--20
SECTION 4 -- LUBRICATION AND MAINTENANCE
2WD Front Trunnion Pin
Apply a grease gun to the lubrication fittings as
shown.
31
2WD Front Hubs
Remove the centre cap (1) , and pack the cap with
fresh grease and re--install.
Repeat on opposite wheel.
NOTE: Grease the hubs of both front wheels daily
when operating in adverse conditions.
32
2WD Axle , Outer Steering Components and
Front Hubs
Apply a grease gun to the lubrication fittings as
shown.(Wheel removed for clarity).
33
Front Trunnion Pin (Standard 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
34
4--21
SECTION 4 -- LUBRICATION AND MAINTENANCE
Rear Trunnion Pin (Standard 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
35
Front Trunnion Pin (Supersteer 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
36
Rear Trunnion Pin (Supersteer 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
37
Dynamic Front Fenders (where fitted)
Apply a grease gun to the lubrication fittings as
shown.
38
4--22
SECTION 4 -- LUBRICATION AND MAINTENANCE
Panhard Rod Pivot (Suspended 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
39
Suspension Arm (Suspended 4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
40
Driveshaft Universal Joint
(Suspended and
Supersteer axles)
Apply a grease gun to the lubrication fittings as
shown.
41
Steering Cylinders (all 4WD axles)
Apply a grease gun to the lubrication fittings as
shown.
42
4--23
SECTION 4 -- LUBRICATION AND MAINTENANCE
Streering Cylinders and Track Rods (Supersteer
4WD axle)
Apply a grease gun to the lubrication fittings as
shown.
43
Upper Swivel Bearings, Axle Housing and
Steering Cylinder end (all 4WD axles)
Apply a grease gun to the lubrication fitting as shown.
NOTE: The left hand swivel bearing is shown. There
is a similar grease fitting on the right--hand swivel
bearing.
44
Lower Swivel Bearings (all 4WD axles)
Apply a grease gun to the lubrication fitting as shown.
NOTE: The left hand swivel bearing is shown. There
is a similar grease fitting on the right--hand swivel
bearing.
TA57
45
Rear Tow Hitch (with slider frame)
Apply a grease gun to the lubrication fitting as shown.
46
4--24
SECTION 4 -- LUBRICATION AND MAINTENANCE
Rear Tow Hitch (auto engagement type)
Apply a grease gun to the lubrication fittings as
shown.
47
Apply a grease gun to the lubrication fittings as
shown.
48
Heavy Duty Roller Drawbar
Apply a grease gun to the lubrication fitting as shown.
49
Front Hitch
Apply a grease gun to the lubrication fittings as
shown. To gain access to the fittings on top of the lift
cylinder, the engine hood must be raised and the two
rubber covers removed.
To avoid a build up of dust or debris around the
lubrication points, the rubber covers must be
replaced after greasing.
50
4--25
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 100 HOURS carry out the
following checks :
OPERATION 11
AIRCONDITIONING COMPRESSOR
DRIVE BELT
Inspect the belt over it’s entire length, checking for
chafing, cracking, cuts and general wear. If in doubt,
install a new belt.
51
COMPRESSOR DRIVE BELT TENSION
(Air operated trailer brakes -- where fitted)
Inspect the belt over it’s entire length, checking for
chafing, cracking, cuts and general wear. If in doubt,
install a new belt.
52
4--26
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 300 HOURS carry out the
preceding checks plus the following:
OPERATION 12
INSPECT POLY V--BELT
Inspect the belt over it’s entire length, checking for
chafing, cracking, cuts and general wear. If in doubt,
install a new belt.
Ensure that the belt is correctly located on the pulleys
and check that the belt tensioner is operating
correctly.
53
OPERATION 13
BATTERY
IMPORTANT: This operation applies to the battery
on tractors operating in tropical climates. Tractors
operating in temperate climates should have the
battery electrolyte level checked every 1200 hours or
12 months.
To gain access to the battery, raise the right hand
step as shown earlier in this section, using the
securing pin (1) Figure
54 to retain the step in an
upright position.
54
Remove the battery cover by rotating the cover
retaining screw (2), 90 degrees anti--clockwise.
4--27
SECTION 4 -- LUBRICATION AND MAINTENANCE
Remove the securing bolt and nut (1), and swing the
battery tray towards the front of the tractor.
Unscrew and remove the six vent plugs from the top
of the battery (tractors with heavy duty battery only).
Check that the electrolyte level is above the top of the
separator plates in each cell.
If necessary, on tractors with heavy duty batteries,
top up with distilled or de-mineralised water until the
level is correct. Do not overfill. Never use tap water
or water from a rain barrel or other source.
55
IMPORTANT: In the event of the battery being
severely discharged, such that the terminal voltage
is below 7 volts, recovery will require a special
charging procedure. See your authorised dealer.
56
OPERATION 14
4WD SUSPENSION CYLINDER
UPPER BEARING
Apply a grease gun to the lubrication fitting as shown.
57
4--28
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 15
CHECK TRANSMISSION/REAR AXLE
AND HYDRAULIC OIL LEVEL
Check the oil level with the tractor parked on a lelvel
surface, with all cylinders extended and the engine
shut off for at least five minutes.
Check the oil level in the sight glass on the left hand
side of the rear axle housing. Ensure that the the oil
level is between the high and low marks, in the sight
glass.
58
If necessary , remove the filler cap and add oil , as
required.
See page 4--9 for the correct oil specification.
IMPORTANT: Park the tractor on level ground and,
where applicable, extend all cylinders before
checking oil levels. With some front/rear wheel
combinations, it may be necessary to raise the front
or rear of the tractor to ensure it is level before
checking the oil.
59
4--29
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 16
ADJUST PARKING BRAKE
Block the front wheels, jack up the rear of the tractor
and support the rear wheels just clear of the ground.
Unlatch the brake pedals.
Apply the handbrake so that the 4th. notch of the
ratchet is engaged. Remove or ease back the rubber
boot, loosen the locknuts and turn the adjuster nuts
on the operating cables until both wheels start to
lock. Release the handbrake and ensure that both
wheels are free to rotate. Apply the handbrake to
ensure that the system operates freely. Tighten the
60
locknuts.
Road test, using the handbrake to stop the tractor.
The tractor should stop in a straight line if the cables
have been correctly adjusted.
OPERATION 17
CHECK FRONT P.T.O. GEARBOX OIL LEVEL
Remove the combined level/filler plug (1) and ensure
that the oil reaches the bottom of the opening. If
necessary, top up through the opening with clean oil
and replace the plug.
See page 4--9 for the correct oil specification.
61
4--30
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 600 HOURS carry out the
precedeing checks plus the following:
OPERATION 18
ENGINE OIL AND FILTER
IMPORTANT: Operation 18 depicts the normal 600
hour engine oil and filter change period. However,
the oil change period may be affected by other
factors:
Cold Temperature Operation
Engines operating in temperatures below -- 12 ° C
(10 ° F) or in arduous conditions should have the oil
changed every 300 hours of operation. (The oil filter
need only be changed at the normal 600 hour service
interval).
Tractor Usage
In the event your tractor accumulates less than 600
working hours annually, it is recommended the
engine oil and filter be changed every 12 months.
Diesel Fuel Sulphur Content
In some countries, locally available diesel may have
a high sulphur content, in which case the oil and filter
change period should be adjusted, as follows:
Sulphur content between 0.5 and 1.0%
-- change engine oil every 300 hours.
Sulphur content between 1.0 and 1.3%
-- change engine oil every 150 hours.
If in doubt, follow the engine oil and filter change
recomendations on the decal affixed to the underside
of the hood.
WARNING
Be very careful to avoid contact with hot engine oil.
If the engine oil is extremely hot, alllow it to cool to a
moerately warm temperature before proceeding.
Oil Capacity (including filter):
4 cylinder engines
10 litres (10.6 U.S qts.)
6 cylinder engines
15 litres (15.9 U.S qts.)
4--31
SECTION 4 -- LUBRICATION AND MAINTENANCE
To change the oil and filter:
1. Warm the engine to operating temperature. Stop
the engine, remove the engine oil drain plugs (1)
which are located at the rear of the sump on
either side of the engine. Catch the oil in a
suitable container and dispose properly.
2. Replace the drain plugs after the oil has drained.
62
3. Clean the oil filter area. Unscrew the oil filter (1)
and discard. Catch any residual oil and dispose
of properly.
4. Clean the new filter mounting surface and apply
a thin coat of oil on the new filter sealing ring and
install the filter. Turn until the sealing ring
contacts the mounting surface, then tighten an
additional3/4 to 1 full turn. Do not overtighten..
5. Remove Dipstick/Filler cap, Figure 64, and fill
with the correct amount of fresh oil as indicated
below. Ensure the oil is of the correct grade and
viscosity.
63
6. Start the engine and run for 3 minutes at idle
speed then stop the engine.
7. Check the drain plugs and oil filter areas for
leaks.
8. Wait 5 minutes to allow the oil to drain into the
crankcase, then check the oil level on the
dipstick. The oil level should fall between the
‘MIN’ and ‘MAX’ on the dipstick. Add more oil as
required.
NOTE: Do not fill above the ‘MAX’indicator on the
dipstick. Excess oil will burn off, creating smoke and
give a false impression of oil consumption. Do not
64
operate the engine with the oil level below the lower
notch.
9. Re--install the dipstick/filler cap.
See page 4--9 for the correct oil specification.
4--32
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 19
CHANGE HYDRAULIC AND
TRANSMISSION OIL FILTERS
The type of filter is dependant upon tractor
specification. All the filters are located under the
right--hand side of the floor.
Clean the area around the hydraulic oil filters, then
unscrew and discard the filters.
Figure
65 shows the main hydraulic filter (1) for
tractors fitted with
12
x
12
Transmission with
mechanical draft control.
65
Figure 66 shows the main hydraulic filter for tractors
with fixed displacement hydraulic pump. this type of
pump is only fitted to tractors with 24 x 24 with
mechanical draft control.
66
The main filter (3) and the charge filter (1) Figure 67
are only installed on tractors with variable
displacement hydraulic pump.
1. Charge Filter
2. Main Filter Retaining Nuts
3
3. Main Intake Filter
67
4--33
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 20
CHANGE THE ENGINE AIR
CLEANER OUTER ELEMENT
Remove the outer element as described in Operation
1 and discard it.
Clean the inside of the air cleaner housing using a
damp lint--free cloth on a probe, taking care not to
damage the inner element. Install a new outer
element.
68
OPERATION 21
CHECK ENGINE AIR
INTAKE CONNECTIONS
Working from both sides of the engine, check all
intake system connection clamps for tightness.
From the left--hand side of the engine, check the air
cleaner intake connections at points (1) and (2) and
the turbocharger to intercooler connections at points
(2) and (4). Do not overtighten.
69
From the right--hand side of the engine, check the
intercooler to inlet manifold connections at points (1)
and (2). Do not overtighten.
It is essential that the clean air side of the filtration
system is sealing correctly at the connections (1) and
(3).
70
From the right--hand side of the engine, check the
exhaust aspirator connections at points (1) and (2)
for proper sealing and the clamps for tightness.
71
4--34
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 22
CHANGE FUEL PRE--FILTER AND
FUEL FILTER ELEMENTS
FUEL PRE--FILTER
IMPORTANT: Before loosening or disconnecting
any part of the fuel injection system, thoroughly clean
the area to be worked on to prevent contamination.
1. Remove the drain plug (1) at the base of the filter.
2. To allow full rotation of the drain plug ,remove the
sensor wire.
72
3. Open the drain plug on the sedimenter/filter by
loosening the knob . Allow the fuel to drain out.
Catch the fuel in a suitable container and dispose
of properly.
4. Unscrew and remove the filter from the filter head
and dispose of properly.
5. Install a new filter to the head assembly.
6. Before installing the new filter lightly coat the filter
gasket with oil.
7. Rotate the filter until the filter gasket is touching
the filter head. Then give the filter a further3/4
turn to tighten to correct torque (15Nm). Do not
overtighten.
8. Remove and replace the fuel filter in the same
manner.
Procede to bleed the fuel system as follows:
73
To Bleed the Fuel System
1. Press in the retaining clip (1) to release the pipe
from the filter head (4 cylinder engine shown).
74
4--35
SECTION 4 -- LUBRICATION AND MAINTENANCE
2. Press in the retaining clip (1) to release the pipe
from the filter head (6 cylinder engine shown).
75
3. Rotate the engine to make sure the primer pump
lever is on the cam stroke.
4. Pump the hand primer lever (1) until the fuel
emitted from the filter head opening is free of air
bubbles.
5. Install the pipe and ensure the clip is correctly
re--fitted.
76
4--36
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 23
1
FOUR WHEEL DRIVE LUBRICATION
Front Axle
Remove the combined level/filler plug (1) and ensure
that the oil reaches the bottom of the opening. If
necessary, top up through the opening with clean oil
and replace the plug.
TI/54
77
Front hub
1
Position a front wheel with the oil level plug at the
3 o’clock position, as shown.
Remove the combined level/filler plug and ensure
that the oil reaches the bottom of the opening. If
necessary, top up through the opening with clean oil
and replace the plug
Repeat on the other front wheel.
See page 4--9 for correct oil specification.
78
4--37
SECTION 4 -- LUBRICATION AND MAINTENANCE
EVERY 1200 HOURS OR 12 MONTHS
(whichever occurs first) carry out the
preceding checks plus the following:
OPERATION 24
CHANGE CAB AIR FILTERS
External Filters
To remove an external filter, turn the quick release
fastener(2) anti--clockwise to free the filter cover.
Remove the cover and the filter element (1). Dispose
of the filter elements properly.
79
Clean both filter chambers with a damp, lint--free
cloth.
Install new filter elements. A flow direction arrow is
moulded into the side of the filter. Install the filters
with the arrow pointing upwards. Re--install the
covers.
NOTE: The filters are made of specially treated
media with a rubber sealing strip bonded around the
sides. Take carenot to damage the element during
installation.
80
Internal Filter
To remove the internal filter turn captive screws (1)
until the cover is loose.
Remove the filter cover and the filter element.
Dispose of the filter element properly.
Clean the filter chamber with a damp lint--free cloth.
Install the new filter element making sure that the
arrow on the filter points to the rear of the tractor.
81
Re--install the filter cover.
4--38
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 25
CHANGE TRANSMISSION/REAR AXLE/
HYDRAULIC OIL AND FILTERS
Prior to changing the oil , run the engine and operate
the hydraulic system until the oil is warm. Park the
tractor on level ground, lower the three--point linkage
and stop the engine. Engage the parking brake and
chock the wheels on both sides.
WARNING
Be very careful to avoid contact with hot engine oil.
If the engine oil is extremely hot, alllow it to cool to a
moderately warm temperature before proceeding.
82
To change the oil:
1. Remove the drain plug
(1) Figure
82 and
completely drain all oil into a suitable container.
Dispose of oil properly.
2. Re--install the drain plug after the oil has drained.
IMPORTANT: Perform operation
23
(change
hydraulic and transmission filters) before refilling
with oil.
3. Remove the filler plug cap (1) figure 83 and refill
with new oil.
83
4. Run the engine and operate the hydraulic
system. Fully raise the three--point linkage.
5. Stop the engine and wait five minutes while
checking the system for leaks.
6. Check the oil level by means of the sight glass
(1) figure 84. Add oil as required until the oil level
is between the ‘MIN’ and ‘MAX’ marks.
NOTE: Do not fill above the full mark
See page 4--9 for the correct oil specification.
84
4--39
SECTION 4 -- LUBRICATION AND MAINTENANCE
Oil Capacity:
12 x 12 Light Duty Axle
58.0 litres
12
x 12
Heavy Duty Axle
65.0 litres
(15.3 U.S. gals)
(17.2 U.S. gals)
24 x 24 Light Duty Axle
58.5 litres
24
x 24
Heavy Duty Axle
65.5 litres
(15.4 U.S. gals)
(17.3 U.S. gals)
16 x 16 Light Duty Axle
55.0 litres
16
x 16
Heavy Duty Axle
62.0 litres
(14.5 U.S. gals)
(16.4
U.S. gals)
OPERATION 26
CHANGE 4WD DIFFERENTIAL OIL
Park the tractor on level ground and engage the park
brake.
To change the oil:
1. Remove the drain plug (1) and completely drain
oil into a suitable container. Dispose of the oil
properly.
2. Re--install the drain plug. Remove the level/filler
plug
85
3. Fill with new oil until it reaches the bottom of the
level/filler plug hole. Re--install level/filler plug.
1
See page 4--9 for the correct oil specification.
Oil Capacity:
All Axles
9.0 litres
(9.5 U.S. qts)
TI/54
86
4--40
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 27
CHANGE 4WD PLANETARY HUB OIL
1
Park the tractor on level ground and engage the park
brake.
To change the oil:
1. Positon the wheel so the filler/drain/level plug (1)
is at the lowest point . Remove the plug and
completely drain all oil into a suitable container.
Dispose of oil properly.
2. Rotate the wheel so that the combined level/filler
87
plug (1) is at the 3 o’clock position, as shown.
3. Refill the hub with new oil until it reaches the
bottom of the level/filler plug hole . Install the
plug.
4. Repeat the process on the other hub.
See page 4--9 for the correct oil specification.
Oil Capacity (each hub):
All axles without brakes
1.5 litres
(1.3 U.S. qts)
Standard and Suspended axles
3.0 litres
with brakes
(3.2 U.S. qts)
OPERATION 28
CHANGE FRONT P.T.O. GEARBOX OIL
Park the tractor on level ground and engage the park
brake.
1. Place a suitable container below the gearbox and
remove the level plug (1) and drain plug (2). Allow
the oil to completely drain into the container and
replace the plug (2). Dispose of oil properly.
2. Refill the gearbox through the combined
level/filler plug until the oil reaches the bottom of
the opening.
88
The oil quantity to refill the gearbox is approximately
400 ml. (13.5 U.S. oz.).
See page 4--9 for the correct oil specification.
4--41
SECTION 4 -- LUBRICATION AND MAINTENANCE
OPERATION 29
BATTERY
IMPORTANT: This operation applies only to
batteries on tractors operating in temperate climates.
Tractors operating in tropical climates should have
the battery electrolyte level checked every
300
hours. See operation 13.
To gain access to the battery, raise the right hand
step as shown earlier in this section, using the
securing pin (1) Figure
89 to retain the step in an
upright position.
89
Remove the battery cover by turning the retaining
screw (2) 90 degrees anti--clockwise.
Remove the securing bolt and nut (1), and swing the
battery tray towards the front of the tractor.
Unscrew and remove the six vent plugs from the top
of the battery (tractors with heavy duty battery only).
Check that the electrolyte level is above the top of the
separator plates in each cell.
If necessary top up with distilled or de-mineralised
water until the level is correct. Do not overfill. Never
use tap water or water from a rain barrel or other
source.
90
To prevent the formation of verdigris (corrosion) the
terminals should be cleaned and lightly coated with
petroleum jelly (Vaseline or similar).
IMPORTANT: In the event of the battery being
severly discharged, such that the terminal voltage is
below 7 volts, recovery will require a special charging
procedure. See your authorised dealer.
91
4--42

 

 

 

 

 

 

 

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