DYNAPAC Paver finisher F 121 C, F 141 C Type 635. Operation & Maintenance (Order number: 4812026925)

Item

Designation

Brief description

m It is on, when the oil pressure is too low.

Stop the engine again.

Oil pressure indica-

See the further possible faults in the operating in-

tor for the Diesel en-

structions for the engine

gine (red)

A The fault is indicated together with the „Error mes-

sage“ light.

Not used

Battery charge indi-

Must go out after starting when the engine revs up.

cator (red)

- Switch off the engine.

Not used

Fuse box I.

A For assignment of fuse strips, refer to chapter F.

Fuse box II.

A For assignment of fuse strips, refer to chapter F.

D 1.1 23

Item

Designation

Brief description

Its function and use are similar to those of the emergency

Emergency stop

button (7) on the control panel.

button (o)

It is important in such dangerous situations, which cannot be

overseen by the driver.

Horn

Its function is similar to the button (30) on the control panel.

Its function and use are similar to the function of the button

Levelling cylinder

(25) on the control panel.

- The switch must be set to „manual“ position.

The button of adjust-

It allows the operation of the levelling cylinder on the other

ing the leveller on

side of the paver finisher. The display of the other remote

the other side.

control automatically switches to „manual“ position.

Buttons of move-

Its function is similar to the button (27) on the control panel.

ment directions

Feeder

Its function is similar to the button (32) on the control panel.

Plus / minus buttons for the modification of transport capaci-

Capacity of feeder

ty. Indicated by LEDs. The modifications are saved in „auto“

and LED display

position by button (59).

If the function (56) was set to position „auto“, when pressing buttons (58) it will revert

to „manual“ mode.

D 1.1 25

Item

Designation

Brief description

Auger

Its function is similar to the button (24) on the control panel.

Conveying direction

For the adjustment of the transport direction of the auger

of the auger.

- switch (61) must be set to „auto“.

Transport capacity

Plus / minus buttons for the modification of transport capaci-

of the auger and

ty. Indicated by LEDs. The modifications are saved in „auto“

LED display

position by button (61).

Screed extension/

With these buttons the screed can be moved in the directions

retraction

indicated by the arrows.

has no function

Extending / retract-

Use these buttons to move the screed in the direction indicat-

ing screed(o)

ed by the arrow.

For manually actuating the levelling cylinders when automat-

Levelling cylinder

ic levelling is switched off.

left/right (o)

This function must be switched to Manual.

If the function (61) was set to position „stop“, when pressing buttons (62) it will

change to „auto“ mode.

Basic setting of the delivery capacity of the auger and the feeder, with respect to the

various types of courses (number of LEDs):

- Top layer: 4

- Binder course 6

- Load bearing course: 8

D 1.1 27

Bottom part

Remote_SPS_neu2.bmp

Item

Designation

Brief description

Connection to the

levelling automatic

Connect the cable for the grade control unit here.

system

Connection to the

end position switch of

Connect the cable for the material limit switch here.

the auger

Cable for the remote

Connect to the socket on the screed.

control

(See operating instructions for the screed).

D 1.1 28

D 2.0

Operation

Operation of the input and display terminal

TDM.cdr

Allocation of the keyboard of the display.

(A) Encoder (Rotation and pressure):

- For paging in the menu

- For selecting various points within one menu

- For the modification of parameters

- For confirming the modified parameters

- Buttons (B), (C), (D) F1 - F3:

- To select the functions displayed on the screen

- For selecting various points within one menu

- For the modification of parameters

D 2.0 1

1.1

Working in the menu

TDM.cdr

Example: Emergency program (401)

- Rotate (A) Encoder until the selection surface (1) appears.

- Rotate Encoder (A) until the selection surface gets on the menu point required.

- Press (A) Encoder or (B) F2 button to modify the selected menu point.

- Adjust the required value by rotating Encoder (A).

- Press (A) Encoder or (B) F2 button to confirm the set value.

A In the various menus the parameters can be modified directly, without highlighting

them with the selection surface!

D 2.0 2

Main menu 00

Display and function menu

- Speed - processing mode

(1)

- Speed - Travel (2)

- Engine speed (3)

- Road length meter (4)

- Fuel consumption (5)

- Adjustment possibility

„Stopping the screed with

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

pretensioning“ (6)

- 0=The function is inactive

- 1=The function is active

When the drive lever is in neutral position, the screed retains its position with the

pressurization of the appropriate cylinder and so the sinking of the screed into the

laid material can be avoided.

- Adjustment possibilities of „Steering Automatic System“ (7)

- 0=The function is inactive

- 1=The function is active

- Drive engine in „Eco-mode“ (8)

- The engine speed is regulated to permanent 1600 rpm.

- Open submenu (101) (9)

In case of activated steering automatic system the steering potentiometer is OFF.

Steering is automatic, by sensing the Ski-string.

D 2.0 4

Menu 01 - Engine speed

Adjustment menu of engine

speed (1)

- Open the submenu: F3).

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

Submenu 101 - Setting the

engine speed

- Saving, back to the main

menu: (F3)

- Resetting changes, back to

the main menu: (F1)

A Setting is performed in steps

of 50, the speed of the en-

gine directly follows the ad-

justments.

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

A Illustration of engine speed

by column diagram (1).

D 2.0 5

Menu 02 - Measuring value

of drive engine

Menu to query the various

measuring values of the drive

engine.

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_000.bmp

Submenu 103 - Display of

measuring value Drive en-

gine

Display of the following

measuring values:

- Engine temperature (1)

- Engine oil pressure (2)

- Fuel consumption (3)

- Battery voltage (4)

- Number of engine service

hours (5)

Terminal_SPS_Kette_635.wmf/Bild_103.bmp

- Back to menu 02: (F1), (F3)

D 2.0 6

Menu 03 - Trip meter and

fuel gauge

Menu to query the various op-

erating data

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_003.bmp

Submenu 301 - Road sec-

tion, fuel consumption dis-

play/reset

Display of the following serv-

ice data:

- Fuel consumed

(calculated value) (1)

- Reset - setting the value

to zero, step back

Menu 03: (F2)

- Trip covered (2)

Terminal_SPS_Kette_635.wmf/Bild_301.bmp

- Reset - setting the value

to zero, step back to

menu 03 (F1)

- Back to menu 03: (F3)

D 2.0 7

Menu 04 - Emergency func-

tion / stopping the screed

and turning on the tamper

In case of the loss of the

specified target value or of

the measuring of the actual

value

(e.g. faulty sensor,

transducer), the capacity of

the various functions can be

set for the automatic opera-

tion.

Terminal_SPS_Kette_635.wmf/Bild_004.bmp

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Submenu 401 - Emergency

functions adjustment

Capacity change is possible

in case of the functions be-

low:

- Auger (1)

- Feeder conveyor (2)

- Tamper (3)

- Vibration (4)

- Tamper stop (5)

Terminal_SPS_Kette_635.wmf/Bild_401.bmp

A The current value can be set

between 0 and 100%.

A Adjustments of these functions can be carried out, only if a fault has occurred.

- Resetting of parameters, back to menu 04: (F1)

- Saving of set parameters, back to menu 04: (F3)

D 2.0 8

Menu 05 - Layer thickness

Menu for setting the type of

layer to be processed

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_005.bmp

Submenu 501 - Preselec-

tion of layer thickness

The following types of layers

can be selected:

- Top layer: 3 parameters

- Binder course

2 parame-

ters

- Load bearing course: 1 pa-

rameter

- Saving, opening of

Terminal_SPS_Kette_635.wmf/Bild_501.bmp

submenu: (F3)

- Resetting changes,

back to submenu 05: (F1)

A Directly to the following submenu: (F3)

D 2.0 9

Submenu 502 - Setting the

speed of auger

The speed can be set in 8

stages. The actual speed se-

lected for the applicable feed-

er auger is shown on displays

(1) and (2).

Basic settings applicable to

the specific layer types:

- Top layer: 4

Terminal_SPS_Kette_635.wmf/Bild_502.bmp

- Binder course 6

- Load bearing course: 8

- Saving, opening of submenu: (F3)

- Resetting changes, back to submenu 05: (F1)

Directly to the following submenu: (F3)

The LED signals of the remote control units change according to the settings made.

Submenu 503 - Adjustment

of the speed of conveyor

The speed can be set in 8

stages. The actual speed se-

lected for the applicable con-

veyor is shown on display (1)

and (2).

Basic settings applicable to

the specific layer types:

- Top layer: 4

Terminal_SPS_Kette_635.wmf/Bild_503.bmp

- Binder course 6

- Load bearing course: 8

- Saving, back to submenu 05: (F3).

- Resetting changes, back to submenu 05: (F1).

The LED signals of the remote control units change according to the settings made.

D 2.0 10

Menu 06 - Screed charging

Menu to set the starting load

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_006.bmp

Submenu

102

- Starting

load setting

Setting the duration of start-

ing load

- Saving, back to submenu

06: (F3)

- Resetting changes, back to

menu 06: (F1)

Terminal_SPS_Kette_635.wmf/Bild_102.bmp

D 2.0 11

Menu 07 - Screed type

Menu for adjusting the screed

type

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_007.bmp

Submenu 701 - Setting the

screed type

The following screed types

can be set:

- VB/EB-screed type: 0 pa-

rameter

- SB-screed: 1 parameter

- Saving, back to submenu

07: (F3)

- Resetting changes,

Terminal_SPS_Kette_635.wmf/Bild_701.bmp

back to menu 07: (F1)

D 2.0 12

Menu 09 - Service

Password protected menu to

perform the various service

settings

- Password prompt opening:

(F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_009.bmp

Submenu 201 - Password

prompt

Enter password:

- The password can be con-

firmed by pressing the En-

coder

- Back to menu 09: (F1)

Terminal_SPS_Kette_635.wmf/Bild_201.bmp

D 2.0 14

Menu 10 - Error memory

Menu for the repeated query

of error messages

- Display (0): There is no er-

ror message

- Display (1): Fault message

can be displayed

- Error message query: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_010.bmp

Error message display:

In case of error messages

first always the message

(600) „Attention“ is displayed

- Error message display:

(F3)

- Back to menu 10: (F1)

Error display

- Calling down the next fault:

(F3)

A If additional faults have also

occurred, again the message

„Attention“ will be displayed.

A When the last error mes-

sage was read, the system

returns to the main menu.

A All the error messages can

be identified in the chapter

Terminal_SPS_Kette_635.wmf/Bild_600.bmp//Bild_601.bmp

„Error messages of Termi-

nal“.

A In case you use the help of Technical Support for your machine, always specify the

number of the error message (1).

D 2.0 15

Menu 11 - Error memory

Computer of machine oper-

ation

Menu for the repeated query

of error messages sent by

the computer of machine op-

eration

- Display (0): There is no er-

ror message

- Display (1): Fault message

can be displayed

Terminal_SPS_Kette_635.wmf/Bild_011.bmp

- Retrieval of error message:

(F3)

- Back to the main menu: (F1)

Error message display:

A In case of error messages

first always the message

(600) „Attention“ is displayed

- Error message display:

(F3)

- Back to menu 10: (F1)

Error display

- Calling down the next fault:

(F3)

A If additional faults have also

occurred, again the message

„Attention“ will be displayed.

A When the last error mes-

sage was read, the system

returns to the main menu.

A All the error messages can

be identified in the chapter

Terminal_SPS_Kette_635.wmf/Bild_600.bmp/Bild_638.bmp

„Error messages of Termi-

nal“.

A In case you use the help of Technical Support for your machine, always specify the

number of the error message (1).

D 2.0 16

Menu 12 - Program version

Menu to query the version

number of the installed pro-

gram

A In case you use the help of

Technical Support for your

machine, always specify the

version number of the pro-

gram.

- Back to the main menu:

Terminal_SPS_Kette_635.wmf/Bild_012.bmp

(F1) or (F3)

D 2.0 17

Menu 13 - Terminal settings

Menu for the various settings

of the terminal

- Open the submenu: (F3)

- Back to the main menu:

(F1)

Terminal_SPS_Kette_635.wmf/Bild_013.bmp

Submenu 104 - Terminal

settings

Setting of Contrast (1)

brilliance of display

(2) and

the sensitivity of Encoder (3)

- Saving, back to submenu

13: (F3)

- Resetting changes,

back to submenu 13: (F1)

Terminal_SPS_Kette_635.wmf/Bild_104.bmp

D 2.0 18

1.2

Further messages on the display

Display No. / report

Display

message 646

Emergency stop button de-

pressed

- Back to the previous menu:

(F3)

message 647

Adjustment mode

Displays:

- Engine speed (1)

- Trip covered (2)

- Fuel consumed

(calculated value) (3)

- Back to the previous menu:

(F3)

D 2.0 19

Terminal error messages

A Each error message is assigned a number. If you use the help of the Technical Sup-

port for your machine, please, provide this number and all information included in the

error message.

Fault No. / report

Display

600. error message

General fault display

601. error message

Broken wire

Pump of travel automatic /

drive lever

605. error message

- Faulty steering

potentiometer

606. error message

- Communication interrupted

Drive motor of travel

automatic unit

D 2.0 20

Fault No. / report

Display

610. error message

„Drive lever forward“ locked

Variable:

- Drive / steering direction (1)

615. error message

- Sensor of running gear

faulty

Variable:

- LH-side sensor (1)

- RH-side sensor (2)

617. error message

- Broken line - drive lever

pump control

619. error message

- Short circuit / line fault -

drive lever potentiometer /

drive lever - microswitch

(opposite switch)

620. error message

- The type of paver finisher is

not set in the service

software

D 2.0 21

Fault No. / report

Display

621. error message

- Setup fault of travel speed

potentiometer in the service

software.

622. error message

- Drive lever potentiometer

setup-fault in the service

software.

623. error message

- Short circuit / line fault -

drive lever microswitch

forward / reverse (parallel

switch)

624. error message

- Pump current zero position

(dead band) not specified in

the service software.

625. error message

Fault with the engine position

SPN = part concerned

FMI = type of fault

OC = frequency of repetition

A see chapter „Fault

codes of drive engine“.

D 2.0 22

Fault No. / report

Display

626. error message

- Warning signal of traction

engine

- SPN = part concerned

- FMI = type of fault

- OC = frequency of repetition

A see chapter „Fault

codes of traction en-

gine“.

628. error message

- Communication interrupted

Master drive engine

629. error message

- Slave output wire broken

Variable:

- Slave No. (1)

- Slave-output (2)

- Controlled element (3)

630. error message

- Slave output short circuit

Variable:

- Slave No. (1)

- Slave-output (2)

- Controlled element (3)

634. error message

- Slave fault

Variable:

- Slave No. (1)

- Fuse (2)

D 2.0 23

Fault No. / report

Display

635. error message

- Keyboard fault /

Keyboard fuse faulty

636. error message

- Remote control fault /

Keyboard fuse faulty

Variable:

- LH-side remote control (1)

- RH-side remote control (2)

- Remote control fuse (3)

638. error message

- Communication interrupted

Master drive automatic

system

A Observe the rules de-

scribed in Chapter „In-

structions

for

fault

messages“.

639. error message

- Conveyor limit switch faulty

Variable:

- LH-side limit switch (1)

- RH-side limit switch (2)

641. error message

- Auger limit switch faulty

Variable:

- LH-side limit switch (1)

- RH-side limit switch (2)

D 2.0 24

2.1

Instructions related to error messages

638. error message

Communication interrupted

Master drive automatic system.

A First check if the fuse F5.1 is good.

If the cause of the interrupted data link is

not the fuse, the Diesel engine can be

started.

- Switch on button (1) (LED comes on)

- Press start button (2).

Terminal_SPS_Kette_635.wmf/Element1_SPS_Kette_635.wmf/,

Element2_SPS_Kette_635.wmf

D 2.0 26

2.2

Fault codes of the traction engine.

If a fault occurs in the traction engine,

this is indicated by the specific signal

lamp (1) and simultaneously an explana-

tion appears on the display.

Leuchtmodul_SPS_Kette_635.bmp

The error message displayed simultane-

ously includes several error codes, the

decoding of which clearly defines the

fault.

- The display „ENGINE WARNING“ (2)

indicates that a fault has occurred in

the traction engine. The machine can

be further operated temporarily. In or-

der to prevent further damage, the er-

ror should however be rectified as

soon as possible.

„STOP ENGINE!“ (Stop Engine!) dis-

play (3) the traction engine is failed to

such an extent that the engine imme-

diately stops automatically, or it has to

be stopped to avoid further damage.

D 2.0 27

Example:

Explanation:

The flashing control lamp marks the serious failure of the traction engine and the en-

gine will stop automatically or it has to be stopped.

Display:

SPN:

157

FMI:

OC:

Cause: Cable failure in the Rail pressure detector.

Effect: The engine switches off.

Frequency: The fault occures for the first time.

m Report the displayed fault code to the customer service of the paver finisher and they

will discuss with you the steps to be taken.

D 2.0 28

DYNAPAC Paver finisher F 121 C, F 141 C Type 635. Operation & Maintenance (Order number: 4812026925) - page 3