EMERSON PACSystems VersaMax MICRO PLC & NANO PLC. USER MANUAL (2019)

User Manual

Chapter 3

GFK-1645M

Dec 2019

VersaMax 14-Point Micro PLCs

3.2

14-Point Micro PLC General Specifications

Typical Scan Rate

1.3 ms/K for Boolean logic (see Appendix A:)

Output Power Supplies

+5Vdc on pin 7 of Serial Port, 100mA max

Maximum number of slave devices per RS-485
network

8 (can be increased with a repeater). Requires
IC200ACC415.

Real-time clock accuracy (for timer functions)

± 0.5%

3.3

High-Speed Counters

All VersaMax Micro with DC power can be configured to provide built-in high-speed counter
and pulse operation.

When configured for High-Speed Counter operation, inputs can be set up as:

•

Up to four Type A Counters or

•

One Type A and one Type B Counter.

Each counter provides direct processing of rapid pulse signals up to 10 kHz for industrial
control applications such as meter proving, turbine flowmeter, velocity measurement,
material handling, motion control, and process control.

Each counter can be enabled independently. Type A counters can be configured for up or
down counting (default is up) and for positive or negative edge detection (default is
positive). The type B counter provides an A Quad B counting function.

Models with DC outputs can be configured to provide up to four counter, Pulse Train or
PWM outputs.

Figure 13

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VersaMax 14-Point Micro PLCs

3.4

IC200UAA003
14-Point Micro PLC, (8) 120Vac In, (6) 120Vac
Out, 120/240Vac Power Supply

VersaMax Micro PLC model IC200UAA003 accepts eight AC inputs and provides six AC
outputs. It uses 100Vac to 240Vac nominal input power.

3.4.1

AC Inputs

The module’s eight 120Vac input circuits are reactive (resistor/capacitor) inputs. Inputs are

compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic
proximity switches. Power to operate the field devices must be supplied. The input circuits
require an AC power source: they cannot be used with a DC power source.

3.4.2

AC Outputs

The 120/240Vac, 0.5 Amp triac outputs are provided in isolated groups. The commons are
not tied together inside the module. This allows each group to be used on different phases
of the AC supply or to be powered from the same supply. Each group is protected with a
replaceable 3.15-amp fuse for its common. Also, an RC snubber is provided for each output
to protect against transient electrical noise on the power line.

This module provides a high degree of inrush current (10x the rated current) which makes
the outputs suitable for controlling many types of inductive and incandescent loads. AC
power to operate loads connected to outputs must be supplied from an external source.

3.4.3

Micro PLC IC200UAA003 Specifications

Item

Description

Inputs

Eight AC inputs

Outputs

Six AC outputs

High-Speed Counters

None

AC Power Specifications

Range

100 -15% to 240 +10%Vac

Frequency

50 -5% to 60 +5% Hz

Hold-up

10mS at 85 to 100Vac, 20mS at 100 to 264Vac

Inrush Time

2mS for 40 Amp

Inrush Current

18 Amp maximum at 120Vac
30 Amp maximum at 200Vac
40 Amp maximum at 265Vac

Input Current

0.05 Amp typical at 200Vac, 0.10 Amp Typical at 100Vac

Input Power Supply Rating

11 VA

AC Input Specifications

Points/Common

4 (I1

–

I4) and (I5

–

I8)

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Item

Description

Rated Load Voltage

–

132Vac, 50 -5% to 60 +5% Hz

Maximum Input Voltage

132V rms, 50/60 Hz

Input Current

8mA rms (100Vac, 60 Hz)

Voltage

ON: minimum 80V rms, 4.5mA rms, OFF: maximum 30V rms,
2mA rms

Response Time

OFF to ON: maximum 25mS, ON to OFF: maximum 30mS

Isolation

1500V rms field side to logic side, 500V rms between groups

AC Output Specifications

Rated Load Voltage

100 -15% to 240 +10%Vac, 50 -5% to 60 +5% Hz

Maximum Resistive Load Current 0.5 Amp per point

Maximum UL Pilot Duty Rating

0.5 Amp per point at 240Vac
0.6 Amp maximum on C1
1.2 Amps maximum on C2

Maximum Inrush Current

5A (1 period)/point, 10A (1 period)/common

Maximum voltage drops when ON 1.5 V RMS

Maximum leak current when OFF 1.8 mA RMS (115Vac), 3.5 mA RMS (230Vac)

Response Time (Maximum)

OFF to ON: 1 mS, ON to OFF: 1/2 cycle + 1 mS

Isolation

1500V RMS field side to logic side 500V RMS between groups

3.4.4

Wiring Diagram, IC200UAA003

Figure 14

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VersaMax 14-Point Micro PLCs

3.5

IC200UAR014
14-Point Micro PLC, (8) 120Vac In, (6) Relay
Out, 120/240Vac Power Supply

VersaMax Micro PLC model IC200UAR014 accepts eight AC inputs and provides six relay
outputs: 2 at 10 Amps and 4 at 2 Amps. It uses 100Vac to 240Vac nominal input power.

3.5.1

Inputs

The module’s 120Vac input circuits are reactive (resisto

r/capacitor) inputs. The input

circuits require an AC power source: they cannot be used with a DC power source. Inputs are
compatible with a wide range of devices, such as pushbuttons, limit switches, and electronic
proximity switches. Power to operate the field devices must be supplied.

3.5.2

Relay Outputs

The  six  normally  open  relay  outputs  can  control  many  types  of  devices  such  as  motor
starters, solenoids, and indicators. There are two individual 10 Amp relay outputs and one
group  of  four  2-Amp  relay  outputs.  Power  for  the  internal  relay  coils  is  provided  by  the
internal supply.  Separate external sources of AC or DC power must be supplied to operate
field output devices.

3.5.3

Micro PLC IC200UAR014 Specifications

Item

Description

Inputs

Eight AC inputs

Outputs

Six Relay outputs

High-Speed Counters

None

Output Power Supplies

24Vdc for input circuits & user devices, 200mA max.
+5Vdc on pin 7 of Serial Port, 100mA max.

AC Power Specifications

Range

100 -15% to 240 +10%Vac

Frequency

50 -5% to 60 +5% Hz

Hold-up

10mS at 85 to 100Vac, 20mS at 100 to 264Vac

Inrush Time

2mS for 40 Amp

Inrush Current

18 Amp maximum at 120Vac
30 Amp maximum at 200Vac
40 Amp maximum at 265Vac

Input Current

0.05 Amp typical at 200Vac, 0.10 Amp Typical at 100Vac

Input Power Supply Rating 11 VA

AC Input Specifications

Points/Common

4 (I1

–

I4) and (I5

–

I8)

Rated Load Voltage

–

132Vac, 50 -5% to 60 +5% Hz

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VersaMax 14-Point Micro PLCs

Item

Description

Maximum Input Voltage

132V rms, 50/60 Hz

Input Current

8 mA rms (100Vac, 60 Hz)

Voltage

ON: minimum 80V rms, 4.5 mA rms, OFF: maximum 30V rms, 2 mA
rms

Response Time

OFF to ON: maximum 25mS, ON to OFF: maximum 30mS

Isolation

1500V rms field side to logic side, 500V rms between groups

Relay Output Specifications

Operating Voltage

5 to 30Vdc or 5 to 250Vac

Isolation

1500 V RMS between field side and logic side, 500 V RMS between
groups

Leakage Current

15 mA maximum

Maximum UL Pilot Duty
Rating

–

Q4: 2 amps at 24Vdc and 240Vac,

Q5, Q6: 10 amps at 24Vdc and 240Vac

Maximum Resistive Load
Rating

–

Q4: 2 amps at 24Vdc and 240Vac,

Q5, Q6: 10 amps at 24Vdc and 240Vac

Minimum Load

10 mA

Maximum Inrush

–

Q4: 5 amps per half cycle, Q5, Q6: 14 amps per half cycle

Response Time

ON: 15 ms maximum, OFF: 15 ms maximum

Fuse

None

Contact Life: Mechanical

20 x 106 mechanical operations

Contact Life: Electrical
Voltage:

Current: Resistive
2A

Current: Lamp and Solenoid
0.6A

Typical Operations:
200,000

10A

100,000

4 A

200,000

User Manual

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VersaMax 14-Point Micro PLCs

3.5.4

Wiring Diagram, IC200UAR014

Figure 15

3.6

IC200UDD104
14-Point Micro PLC, (8) 24Vdc In, (6) 24Vdc
Source Out, 24Vdc Power Supply

VersaMax Micro PLC IC200UDD104 accepts eight DC inputs and provides four low-current
and two high-current DC transistor outputs. It uses +24Vdc nominal input power for PLC
operation.

3.6.1

DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the
voltage level of the power supply input reaches and maintains its nominal voltage (24Vdc).
The power source for the PLC must have enough transient current capability to support the
inrush current of the power supply and to maintain the nominal voltage level (see power
supply specifications for inrush requirements).

User Manual

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VersaMax 14-Point Micro PLCs

3.6.2

DC Inputs

The module’s eight configurable DC inputs can be used as standard or High

-Speed Counter

inputs. Each input can have positive or negative logic characteristics. When used as standard
inputs, they are compatible with a wide range of devices, such as pushbuttons, limit
switches, and electronic proximity switches.

The Micro PLC DC supply can be used for input devices and to power the DC input circuits at
about 7.5 mA per input. The combination of input circuit current and external device current
must not exceed 200 mA.

3.6.3

Outputs

All outputs are isolated between field and logic and are switching positive voltage.

The outputs can be configured as regular outputs or as outputs controlled by the High-
Speed Counters. Some outputs can be used as pulse train or pulse width modulation (PWM)
outputs.

External fusing should be provided to protect the outputs. Fast fuses are recommended.

The outputs share one common incoming DC supply and one common ground. The outputs
are able to drive high inrush currents (8 times the rated current) and are protected against
negative voltage pulses. This makes it possible to switch lamps and inductive loads.

3.6.4

Micro PLC IC200UDD104 Specifications

Item

Description

Inputs

Eight 24Vdc positive/negative logic input circuits

Outputs

Four low-current and two high-current DC output circuits

High-Speed Counters

Four Type A or One Type A and One Type B

Output Power Supplies

24Vdc for input circuits & user devices, 200mA max.
+5Vdc on pin 7 of Serial Port, 100mA max.

DC Power Specifications

Range

19.2Vdc to 30Vdc

Hold-up

10 ms at 19.2Vdc

Inrush Current

1A maximum at 30Vdc

Inrush Time

10 ms for 1 A

Input Current

0.16 A typical at 24Vdc

Input Power Supply Rating

DC Input Specifications

Number of Inputs

Rated Input Voltage

24 volts DC

Input Voltage Range

0 to 30 volts DC

Input Current

7.5mA typical

Input Resistance

2.8 kΩ

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VersaMax 14-Point Micro PLCs

Item

Description

Input Threshold Voltage

ON: 15Vdc minimum, OFF: 5Vdc maximum

Input Threshold Current

ON: 4.5mA maximum, OFF: 1.5mA minimum

Response Time

0.5 to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Output Specifications

Voltage Range

12Vdc/24Vdc (24Vdc +10% / -43% input at V1,C1)

Maximum Load

1.0A per point (Q1 - Q2) at 24Vdc at 100% ON duration
0.75A per point (Q3 - Q6) at 24Vdc at 100 % ON duration
0.5A per point (Q3 - Q6) at 12Vdc at 100 % ON duration

Maximum Inrush Current

Q1, Q2: 8A for 20ms, 1 pulse
Q3, Q4, Q5, Q6: 4A for 20ms, 1 pulse

Output Voltage Drop

0.3V maximum

OFF state leakage

100



A maximum

Response

OFF to ON: 0.1ms maximum (24Vdc, 0.2A), ON to OFF: 0.1ms
maximum (24Vdc, 0.2A)

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Fuse

Outputs should be fused externally. Otherwise, a load short
damage the module output transistor, which is not user
replaceable.

High-Speed Counter Input and Output Specifications

Maximum Counter Frequency 10kHz

Input Voltage

ON: 15V, OFF: 5V

Count Pulse Width

20% to 80% duty cycle at 10kHz

Count Registers

16bits

Outputs

Load Voltage

12/24V

Maximum Pulse/PWM
Frequency

5kHz

Number of Pulse Outputs

Types available

HSC, PT, PWM

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VersaMax 14-Point Micro PLCs

3.6.5

Wiring Diagram, IC200UDD104

Figure 16

The maximum current that can be used for output points Q1 and Q2 is lower for ambient
temperatures above 50°C.

Figure 17

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VersaMax 14-Point Micro PLCs

3.7

IC200UDD112
14 Point Micro PLC, (8) 12Vdc In, (6) 12Vdc
Out, 12Vdc Power Supply

VersaMax Micro PLC IC200UDD112 accepts eight DC inputs and provides four low-current
and two high-current DC transistor outputs. It uses +12Vdc nominal input power for PLC
operation.

3.7.1

DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after
the voltage level of the power supply input reaches and maintains its nominal voltage. The
power source for the PLC must have enough transient current capability to support the
inrush current of the power supply and to maintain the nominal voltage level (see power
supply specifications for inrush requirements).

3.7.2

DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard or High-
Speed Counter inputs. When used as standard inputs, they are compatible with a wide
range of devices, such as pushbuttons, limit switches, and electronic proximity switches.

The Micro PLC DC supply can be used for input devices and to power the DC input circuits
at about 7.5 mA per input. The combination of input circuit current and external device
current must not exceed 200 mA.

3.7.3

Transistor Outputs

Micro PLC IC200UDD112 has two high-current transistor outputs (Q1 and Q2) and four
low-current transistor outputs (Q3 to Q6). All outputs are isolated between field and logic
and are switching positive voltage.

The outputs can be configured as regular outputs or as outputs controlled by the High-
Speed Counters. Some outputs can be used as pulse train or pulse width modulation
(PWM) outputs.

External fusing should be provided to protect the outputs. Fast fuses are recommended.

The outputs share one common incoming DC supply and one common ground. The
outputs are able to drive high inrush currents (8 times the rated current) and are protected
against negative voltage pulses. This makes it possible to switch lamps and inductive
loads.

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VersaMax 14-Point Micro PLCs

3.7.4

Micro PLC IC200UDD112 Specifications

Item

Description

Inputs

Eight 12Vdc positive/negative logic input circuits

Outputs

Four low-current and two high-current DC output circuits

High-Speed Counters

Four Type A or One Type A and One Type B

Output Power Supplies

12Vdc for input circuits & user devices, 200mA max. +5Vdc on
pin 7 of Serial Port, 100mA max.

DC Power Specifications

Range

9.6Vdc to 15Vdc

Hold-up

3.0mS

Inrush Current

9.2A typical

Inrush Time

200mS typical

Input Current

300mA typical at 12Vdc

Input Power Supply Rating

DC Input Specifications

Number of Inputs

Rated Input Voltage

12 volts DC

Input Voltage Range

0 to 15 volts DC

Input Current

9.0mA typical

Input Resistance

1.3 kΩ

Input Threshold Voltage

ON: 9.5Vdc minimum, OFF: 2.5Vdc maximum

Input Threshold Current

ON: 6.5mA maximum, OFF: 1.6mA minimum

Response Time

0.5 to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Output Specifications

Voltage Range

12Vdc

–

20%, +20%

Maximum Load

0.7A per circuit, 4A per common

Maximum Inrush Current

4A for 20mS

Output Voltage Drop

0.3V maximum

OFF state leakage

0.1mA maximum

Response

OFF to ON: 0.1mS maximum 12Vdc 0.2A, ON to OFF: 0.1mS
maximum 12Vdc 0.2A

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Fuse

Outputs should be fused externally. Otherwise, a load short
may damage the module output transistor, which is not user
replaceable.

High-Speed Counter Input and Output Specifications

Maximum Counter Frequency

10kHz

Input Voltage

ON: 15V, OFF: 5V

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VersaMax 14-Point Micro PLCs

Item

Description

Count Pulse Width

20% to 80% duty cycle at 10kHz

Count Registers

16bits

Outputs

Load Voltage

12V

Maximum Pulse/PWM Frequency 5kHz

Number of Pulse Outputs

Types available

HSC, PT, PWM

3.7.5

Wiring Diagram, IC200UDD112

Figure 18

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VersaMax 14-Point Micro PLCs

3.8

IC200UDR001
14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out,
120/240Vac Power Supply

VersaMax Micro PLC IC200UDR001 accepts eight DC inputs and provides six normally-
open 2 Amp relay outputs that can control 5-30Vdc or 5-250Vac output devices. It uses
100Vac to 240Vac nominal input power.

3.8.1

DC Inputs

The Micro PLC provides a +24Vdc supply that can be used for input devices and to power
the DC input circuits at about 7.5 mA per input. The combination of input circuit current
and external device current must not exceed 200 mA.

3.8.2

Relay Outputs

The six Form A relay outputs (SPST-single pole single throw) normally-open relay outputs
can control many types of devices such as motor starters, solenoids, and indicators. Power
for the internal relay coils is provided by the internal supply. An external source of AC or
DC power must be supplied to operate field devices.

The relay outputs can be configured as up to four counter outputs. They cannot be used as
Pulse Train or PWM outputs.

Connections and specifications for HSC outputs are the same as for standard relay outputs.

3.8.3

Micro PLC IC200UDR001 Specifications

Item

Description

Inputs

Eight 24Vdc positive/negative logic input circuits

Outputs

Six normally open 2 Amp relay circuits

High-Speed Counters

Up to four Type A or one Type A and one Type B

Output Power Supplies

24Vdc for input circuits & user devices, 200mA max.
+5Vdc on pin 7 of Serial Port, 100mA max.

AC Power Specifications

Range

100 -15% to 240 +10%Vac

Frequency

50 -5% to 60 +5% Hz

Hold-up

10mS at 85 to 100Vac. 20mS at 100 to 264Vac

Inrush Time

2mS for 40A

Inrush Current

18 Amp maximum at 120Vac
30 Amp maximum at 200Vac
40 Amp maximum at 265Vac

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VersaMax 14-Point Micro PLCs

Item

Description

Input Current

0.06 Amp typical at 200Vac, 0.10 Amp typical at 100Vac

Input Power Supply Rating

13 VA

Isolation

1500Vac RMS field-side to logic (power supply input).

DC Input Specifications

Number of Inputs

Rated Input Voltage

24 volts DC

Input Voltage Range

0 to 30 volts DC

Input Current

7.5mA typical

Input Resistance

2.8 kΩ

Input Threshold Voltage

ON: 15Vdc minimum, OFF: 5Vdc maximum

Input Threshold Current

ON: 4.5mA maximum, OFF: 1.5mA minimum

Response Time

0.5 to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Relay Output Specifications

Operating Voltage

5 to 30Vdc or 5 to 250Vac

Isolation

1500 V RMS between field side and logic side, 500 V RMS
between groups

Leakage Current

15 mA at 240Vac maximum

Maximum UL Pilot Duty Rating

2 amps at 24Vdc and 240Vac

Maximum Resistive Load Rating 2 amps at 24Vdc and 240Vac

Minimum Load

10 mA

Maximum Inrush

5 amps per half cycle

Response Time

ON: 15 ms maximum, OFF: 15 ms maximum

Fuse

None

Contact Life: Mechanical

20 x 106 mechanical operations

Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc

Current: Resistive
2A

Current: Lamp and
Solenoid
0.6A

Typical Operations
200,000

High-Speed Counter Input and Output Specifications

Available High-Speed Counters Four Type A or One Type A and One Type B

Maximum Counter Frequency

10kHz

Input Voltage

ON: 15V, OFF: 5V

Count Pulse Width

20% to 80% duty cycle at 10kHz

Count Registers

16 bits

Outputs

Available Pulse Outputs

None

Load Voltage

Refer to relay output specifications

User Manual

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VersaMax 14-Point Micro PLCs

3.9

IC200UDR002
14-Point Micro PLC, (8) 24Vdc In, (6) Relay Out,
24Vdc Power Supply

VersaMax Micro PLC IC200UDR002 accepts eight DC inputs and provides six normally open
2 Amp relay outputs that can control 5 to 30Vdc or 5 to 250Vac output devices. It uses
+24Vdc nominal input power for PLC operation.

3.9.1

DC Power

The DC power supply requires more current at startup voltage (approximately 4Vdc) than
at rated input voltage. A minimum of 2.0 A is required to start up the DC power supply.

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the
voltage level of the power supply input reaches and maintains  24Vdc. The 24Vdc power
source  for  the  PLC  must  have  enough  transient  current  capability  to  support  the  inrush
current  of  the  power  supply  and  to  maintain  a  24Vdc  voltage  level  (see  power  supply
specifications for inrush requirements).

3.9.2

DC Inputs

Eight configurable DC inputs can be used as positive or negative logic standard inputs or
High-Speed Counter inputs. When used as standard inputs, they are compatible with a wide
range of devices, such as pushbuttons, limit switches, and electronic proximity switches.

The Micro PLC 24Vdc supply can be used for input devices and to power the DC input circuits
at about 7.5 mA per input. The combination of input circuit current and external device
current must not exceed 200 mA.

3.9.3

Relay Outputs

Six Form A (SPST-single pole single throw) normally open relay outputs can control many
types of devices such as motor starters, solenoids, and indicators. Power for the internal
relay coils is provided by the internal supply. An external source of AC or DC power must be
supplied to operate field devices.

The relay outputs can be configured as HSC outputs. They cannot be used as Pulse Train or
PWM outputs. Connections and specifications for HSC outputs are the same as for standard
relay outputs.

EMERSON PACSystems VersaMax MICRO PLC & NANO PLC. USER MANUAL (2019) - page 5