TSX Micro PLCs TSX 3705/3708/3710/3720. Implementation Manual (Volume 1)

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Connection

Illustration:

diagram

PLC

Encoder

CNT1 connector

Connection

Illustration:

diagram

15-pin SUB-D

male

female

Connector

Wire 1

Encoder

DIN

(encoder/PLC connection

Supp

PLC

(1) if the encoder is insulated from the mass, the link to ground should be made as

described above.

TSX DM 37 xxE

283

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Connecting supply and preset sensor

Principle

Diagram

TSX CCP S15

CNT2

TSX 37-22 PLC

supply connection

24 VDC sensors

TELEFAST 2

ABE-7CPA01

connecting the sensor at the input of

connecting

channel 11 preset (IPres 11 + and IPres 11 -)

the encoder supply

3-wire DDP

encoder

at output

with supply

PNP

voltage

or NPN

10..30 VDC

Fu = 1 A quick-blow fuse

2-wire DDP

or mechanical

encoder

contact

with supply

voltage

5 VDC

The 0V from the supplies (encoder and sensors) must be connected to the ground.

284

TSX DM 37 xxE

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Connecting counting sensors on channel 11 and 12

Connection

Illustration:

technique

CNT1

TSX CCP S 15

CNT2

TSX 37-22 PLC

Supply connection

24VDC sensors

TELEFAST 2

ABE-7CPA01

Channel 11 sensor connections

Channel 12 sensor connections

Description

Description table according to addresses:

Address

Description

Connection cables for CNT1/CNT2 connectors from the TSX 37-22 PLC to the

TELEFAST 2 (ABE-7CPA01) connection bases.

Cable reference: TSX CCP S15, 2.5m in length.

This cable carries the supply and the different signals for each counting channel.

TELEFAST 2 connection bases: ABE-7CPA01.

They make it possible to connect the sensors and the supplies for each counting

channel quickly.

TSX DM 37 xxE

285

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Connecting supplies and sensors on channel 11

Provisional

Illustration:

diagram

CNT1

TSX CCP S 15

supply connection

24VDC sensor

TELEFAST 2

ABE-7CPA01

connecting the counting and preset sensors

connecting 3

PNP output

wires with DDP

connecting 3

NPN output

wires with DDP

connections

with 2-wire DDP

286

TSX DM 37 xxE

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Connecting supply and sensors on channel 12

Provisional

Illustration:

diagram

CNT2

TSX CCP S 15

supply connection

24VDC sensors

TELEFAST 2

ABE-7CPA01

connecting the counting and preset sensors

connections with

PNP output 3-

wire DDP

connections with

NPN output 3-

wire DDP

connections with

2-wire DDP

TSX DM 37 xxE

287

Implementing 10KHz upcounter onto TSX 37-22 10 bases

General rules for implementation

Installation

We advise against connecting or disconnecting the CNT1 or CNT2 connectors with

the encoder and sensor supplies present, for there is a risk of damage to the

encoder, as some encoders cannot cope with the sudden, simultaneous switching

on or cutting off of signals and supplies.

General wiring

Wire Gauge

instructions

Use wires which are of sufficient gauge, so as to avoid drops in voltage (mainly at

5V) and overheating.

Example of a drop in voltage for encoders supplied with 5V with a cable length of

100 meters:

Wire gauge

Encoder consumption

50 mA

100 mA

150mA

200 mA

0.08 mm² (gauge 28)

1.1 V

2.2V

3.3V

4.4V

0.12 mm² (gauge 26)

1.4V

0.22 mm² (gauge 24)

0.8V

0.34 mm² (gauge 22)

0.25 V

0.5 V

0.75 V

0.5 mm²

0.17 V

0.34 V

0.51 V

0.68 V

1 mm²

0.09 V

0.17 V

0.24 V

0.34 V

Connection cable

All cables carrying the sensor supply (encoders, proximity sensor etc.) and the

counting signals must:

be at a distance from high voltage cables,

be shielded with a shielding which is linked to the protective ground connection

on both the PLC and encoder side,

never carry signals other than the counting signals and the supplies relative to the

counting sensors.

The PLC/encoder connection cable should be as short as possible to avoid loops

which create coupling capacities which can disrupt operation.

Note: Make sure that the outward and return trip of one signal is carried in the

same cable, with the supplies if necessary. Cables with twisted pairs should

preferably be used for this.

288

TSX DM 37 xxE

Implementing 10KHz upcounter onto TSX 37-22 10 bases

Encoder and

Encoder supply

auxiliary sensor

This must:

supply

be reserved exclusively for supplying the encoder, to cut off parasitic pulses

which could disrupt the encoders which contain sensitive electronics,

be placed as near as possible to the TELEFAST 2 base to reduce drops in

voltage and couplings with other cables,

be protected against short-circuits and overloading by fast-blow fuses,

ensure a good autonomy of the power supply in order to avoid micro-power

outages.

Auxiliary sensor supply

See (TSX Micro Installation manual, Volume 2, precautions of use).

Note: The polarity - 0V DC of encoder and auxiliary sensor supplies must be

grounded as close to the supplies as possible.

The shielding of the cables carrying the voltages should be grounded.

Software

The software implementation and the language objects associated with the different

Implementation

counting functions are developed in the Manuals TLX DS 57 PL7 ••E tome 2.

Note: When the inputs of a discrete module are used in upcounting and/or

downcounting mode, outside incremental encoder interface configuration, it is

imperative that the filtering on these inputs be suppressed for the 10KHz

upcounter.

When there is a warm restart, the current value of the upcounter is reset to 0.

TSX DM 37 xxE

289

Appendices

At a Glance

Aim of this

This chapter describes the wiring accessories for upcounting modules and

Chapter

incremental coders.

What's in this

This Chapter contains the following Maps:

Chapter?

Topic

Page

TELEFAST 2 :ABE-7CPA01 connection base

292

Availability of the counting signals on the TELEFAST screw terminal block

294

Matching TELEFAST terminal blocks and 15-pin SUB-D connector

296

TELEFAST 2 connection base: ABE-7H1•R••

298

Example: using the ABE-7H16R2 pre-wire base.

299

Correspondence between TELEFAST terminal blocks and HE10 connector

300

Cabling accessories for incremental encoder: TSX TAP S15••

301

Mounting the TSX TAP S15 05/24

303

Connecting an encoder with a TSX TAP S15 05 accessory

305

Connecting an encoder with a TSX TAP S15 24 accessory

306

TSX DM 37 xxE

291

Appendices

TELEFAST 2 :ABE-7CPA01 connection base

At a Glance

The TELEFAST 2 (ABE-7CPA01) connection base ensures the transformation of a

standard female 15-pin SUB-D connector into a screw terminal block connector with:

32 terminals on two rows which make it possible to connect different sensors and

their supply,

4 checkpoint terminals (2 GND terminals + 2 specific checkpoint terminals),

4 terminals for connecting the sensor supply.

It makes it possible to connect proximity detector sensors quickly on a counting

channel.

Note: The ABE-7CPA01 connection base is fitted with a 9-pin SUB-D connector

which allows information to be reported to an Altivar, if this base is used with analog

inputs/outputs.

Illustration

TSX 37-22 PLC and TELEFAST 2:

CNT1

Channel 11

CNT2

TSX 37 22 PLC

Channel 12

TSX CPP S15

ABE-7CPA01

Counting sensors

and preset sensors

292

TSX DM 37 xxE

Appendices

Channel 12

Use with proximity detector-type counting sensors.

Usage for connecting the channel 11 encoder supply and preset sensor.

Illustration:

N1 = checkpoint terminal

Note: each TELEFAST 2 ABE-7CPA01 connection base comes with 6 labels

which enable you to personalize the addressing of each base according to the use

which is made of it.

TSX DM 37 xxE

295

Appendices

Matching TELEFAST terminal blocks and 15-pin SUB-D connector

Correspondence

Matches between TELEFAST terminal block and 15-pin SUB-D connector:

table

TELEFAST screw

Standard 15-pin SUB-D

Signal activity type

terminal block

connector (Pin No.)

Connect. CNT1

Connect. CNT2

(Pin No.)

(channel 11)

(channel 12)

IA -

IA + 5VDC

IA -

IA + 24VDC

IA+24 VDC

IB + 5VDC

IB + 24VDC

IB -

IZ + 5VDC

IZ + 24VDC

IPres 12 +

IZ -

IPres 12 -

IPress 11 +

IPres 11 +

(1)

+ 5VDC encoder

ext.supp.

IPress 11 -

(1)

+ 10…30VDC

encoder ext. supp.

(1)

-0 VDC encoder ext.

supp.

+ 24VDC sensor

supp.

296

TSX DM 37 xxE

Appendices

TELEFAST 2 connection base: ABE-7H1•R••

At a Glance

The TELEFAST 2 ABE-7H1•R•• connection bases ensure the transformation of a

HE10-type 20-pin connector into a screw terminal block connector enabling the

sensors and supplies on the inputs of a discrete module to be quickly connected to

an HE10-type connector.

So they can be used in 500Hz counting mode for connecting the counting sensors

on the discrete inputs of a module to an HE10 connector.

Illustration

the different components:

Module with HE10 connector

TSX CDP••2 ribbon cable

TSX CDP ••3 cable

TELEFAST 2 base

ABE-7H1•R••

Sensors

Note: For further information, see(TSX Micro Installation manual, Volume 2,

connection base).

298

TSX DM 37 xxE

Appendices

Example: using the ABE-7H16R2 pre-wire base.

Signal

illustration:

availability on

TELEFAST

screw terminal

block

(1) the position of the jumper wire defines the polarity of all the 2•• terminals

jumper wire in positions 1 and 2: the 2•• terminals are in the + pole,

jumper wire in positions 3 and 4: the 2•• terminals are in the - pole.

(2) possibility of adding an optional ABE-7BV20 strip to create a second shared

sensor (+ or - according to the user’s choice).

TSX DM 37 xxE

299

Appendices

Correspondence between TELEFAST terminal blocks and HE10 connector

Correspondence

TELEFAST and connector correspondence:

table

TELEFAST screw

20-pin HE10

Nature of signals

terminal block

connector (Pin

(No. of terminal)

no.)

100

%I1.0 input

101

%I1.1 input

102

%I1.2 input

103

%I1.3 input

104

%I1.4 input

105

%I1.5 input

106

%I1.6 input

107

%I1.7 input

108

%I1.8 input

109

%I1.9 input

110

%I1.10 input

111

%I1.11 input

112

%I1.12 input

113

%I1.13 input

114

%I1.14 input

115

%I1.15 input

+24V DC

Input and sensor supply.

- 0V DC

+24V DC

- 0V DC

Group of 2•• to + 24V DC terminals when the jumper

links both these terminals.

Group of 2•• to + 0V DC terminals when the jumper

links both these terminals.

200••215

Connecting shared sensors to:

+24V DC if terminals 1 & 2 are linked,

-0V DC if terminals 3 & 4 are linked.

300••315

On optional ABE-7BV20 strip: terminals which can

be used as a shared sensor or ground connection

strip depending on the choice of the user.

300

TSX DM 37 xxE

Appendices

Cabling accessories for incremental encoder: TSX TAP S15••

At a Glance

The TSX TAP 15•• cabling accessories are connecting devices for an incremental

encoder with Totem pole (or push-pull) outputs :

TSX TAP S15 05: cabling accessory for an incremental encoder with a 5VDC

supply,

TSX TAP S15 24: cabling accessory for an incremental encoder with a 24VDC

supply (or 10…30VDC).

The TSX TAP S15 05/24 have 2 connectors:

a female 12-pin DIN connector which allows the encoder cable to be screwed in

a clockwise direction (the ring fastener is on the encoder cable),

a standard 15-pin SUB-D connector which allows (using a standard TSX CCP

S15 cable) the TSX 3722 PLC base to be connected to the SUB-D (address

CNT1) connector.

Note: These products, TSX TAP S15 05/24, can be fixed onto a Din rail, using a

set square which is supplied with the product, or they can be fixed across the

cabinet with a gasket which is supplied with the product.

Details

The number of these connector pins can be addressed in two different ways. The

concerning the

majority of the encoders have a built in 12-pin DIN base, addressing is carried out

connectors

in an anti-clockwise direction. The TSX TAP S15 has a female 12-pin DIN base

addressed in an anti-clockwise direction. All the user cords must be fitted with

coupling ports addressed in a clockwise direction, which makes the pin numbers

correspond one by one when cabling.

TSX DM 37 xxE

301

Appendices

Mounting the TSX TAP S15 05/24

Mounting on a

The set square which is supplies makes it possible to attach the TSX TAP 05/24 to

Telequick plate

an AM1-PA…type perforated plate or on any other support.

Illustration:

Mounting across Thanks to its rifle nut, the TSX TAP S15 05/24 can be mounted across the cabinet.

the cabinet

Its seal makes it possible to ensure that the area between the interior and the

exterior is watertight.

Illustration:

max. width = 5mm

joint

perforation = 37mm

in diameter

TSX DM 37 xxE

303

Appendices

Connecting an encoder with a TSX TAP S15 05 accessory

General points

Connecting an encoder using a TSX TAP S15 05 accessory as intermediary,

requires you to create a specific cable between the accessory and the encoder.

Pin configuration of the TSX TAP S15 05 is as follows:

TSX TAP S15 05

wire to be made

incremental

encoder

This type of connection is

TSX CCP S15 cable

compatible with encoders

CNT1

with the following 5V supplies:

Heidenheim

Hengstler

Codéchamp

Ivo

CNT2

Ideacod

TSX 37-22 PLC

TSX CCP S15 cable

Connecting: (24 VDC) sensor supply

TELEFAST 2

ABE-7CPA01

Connecting:

5 VDC sensor supply

channel 11 preset sensor, if required,

grounded

TSX DM 37 xxE

305

Appendices

Connecting an encoder with a TSX TAP S15 24 accessory

General

Connecting an encoder using a TSX TAP S15 24 accessory as intermediary,

requires you to create a specific cable between the accessory and the encoder.

Pin configuration of the TSX TAP S15 24 is as follows:

Wire to be fitted

This type of connection is

TSX CCP

compatible with 24V

S15 wire

TSX TAP S15 24

encoders:

Heidenheim

CNT1

Hengstler

Codéchamp

Ivo

Ideacod

CNT2

TSX CCP

S15 wire

(24VDC) sensor supply connection

TELEFAST 2

ABE67CPA01

Connecting:

(24VDC to 10…30VDC) sensor supply,

channel 11 preset sensor, required,

grounded

306

TSX DM 37 xxE

Terminal port

31.1

Micro communication

At a Glance

Subject of this

This section provides an overview of the different communication protocols available

section

from the terminal port.

What's in this

This Section contains the following Maps:

Section?

Topic

Page

Foreword

311

At a Glance

312

Communication with a terminal

314

Communication with an operator dialog console

315

Communication UNI-TELWAY master/slave

316

Communication character string

317

Communication Modbus/JBus

318

310

TSX DM 37 xxE

Terminal port

Foreword

General points

As the terminal port refers to the UNI-TELWAY master, UNI-TELWAY slave,

Modbus and character string communication modes, it is necessary to consult the

following documents for the implementation (hardware and software) of these

different modes of communication.

TSX DG UTW F : UNI-TELWAY Communication Bus (User guide),

TSX DR NET F : X-WAY communication (Reference manual),

TSX DS COM PL7 ••F : Micro/Premium PLC communication (implementation

manual).

TSX DM 37 xxE

311

Terminal port

At a Glance

General points

The PLCs TSX 37 incorporate as standard a multi-function link via the terminal port.

This terminal port is a non-isolated RS 485 link comprising one 8-pin mini DIN 8

connector.

The PLCs TSX 37-05/08/10 have a TER serigraph terminal port.

TSX 37-05/08/10

The PLCs TSX 37-21 and TSX 37-22 have two TER and AUX serigraph terminal

ports.

TSX 37-21

TSX 37-22

These ports are used to provide a physical and simultaneous connection between

two devices, such as a programming/adjustment terminal and an operator dialog

console.

Despite being functionally identical, only the TER terminal port can be used to

supply a non auto-supplied device (FTX 117, RS 485/RS 232 converter cord,

TSX P ACC 01 insulation device, etc.).

312

TSX DM 37 xxE

Terminal port

The terminal port operates by default in UNI-TELWAY master mode. The switch to

UNI-TELWAY slave mode, Modbus/JBus mode or character mode is performed on

set-up.

Note: The communication mode (UNI-TELWAY master, UNI-TELWAY slave,

Modbus/Jbus or character mode) is identical on the two TER and AUX connectors.

TSX DM 37 xxE

313

Terminal port

Communication with a terminal

General

Configured in UNI-TELWAY master (default function), the terminal port makes it

possible to connect a programming and tuning terminal on TSX 37 PLC’s.

Connection examples:

TSX 37-05/08/10

TSX 37-21/22

Adjustment terminal

FT 2100 programming

Adjust FTX 117

terminal

314

TSX DM 37 xxE

Terminal port

Communication with an operator dialog console

General

Configured as UNI-TELWAY master (default function), the terminal port enables an

operator dialog console to be managed.

The operator dialog console uses the UNI-TE protocol to communicate with the local

PLC and the other stations of the network architecture.

TSX 37-05/08/10

TSX 37-21/22

CCX 17

When using a TSX 37-21/22, to free the TER connector for possible connection to

a programming or tuning terminal, the operator dialog console connects to the AUX

connector.

TSX DM 37 xxE

315

Terminal port

Communication UNI-TELWAY master/slave

General

The default communication mode for the terminal port is UNI-TELWAY master. First

and foremost, it enables a programming terminal and a slave operator dialog

console to be connected.

Example of a connection :

Master TSX 37-21/22

Client

Client/Server

FT 2100

CCX 17

Slave

316

TSX DM 37 xxE

Terminal port

Communication Modbus/JBus

General

This mode enables Modbus master and slave communication.

Modbus Master

This mode makes it possible to connect a remote slave device to a Modbus bus.

TSX 37-10/21/22

Master

Modbus

Altivar 58

Modbus Slave

This mode makes it possible to connect a slave TSX 37 PLC to a Modbus/JBus bus.

Quantum

Master

Modbus/JBus

TSX 37-05/08/10

Slave

TSX 37-21/22

Slave

April 5000

Slave

318

TSX DM 37 xxE

Terminal port

31.2

Connections

Introduction to this Section

Aim of this

This Section describes the different connection possibilities for Micro PLC terminal

Section

ports.

What's in this

This Section contains the following Maps:

Section?

Topic

Page

Connections

320

Programming and adjustment terminal

322

Operator dialog console

323

Programming and adjustment terminal and operator dialog console

324

Modem on terminal port

326

UNI-TELWAY Master

328

UNI-TELWAY Slave

329

UNI-TELWAY intersection PLC’s

330

UNI-TELWAY intersection devices

332

Master PLC, model 40, type TSX

333

Character string

334

Modbus/JBus

335

Summary table

337

TSX DM 37 xxE

319

Terminal port

Connections

General points

The TER serigraph terminal port (shared by all TSX 37 types) makes it possible to

connect any device which supports the UNI-TELWAY protocol, and in particular,

devices which are not auto-supplied (FTX programming 117 terminal, RS485 /

RS232 converter cord, TSX insulation device P ACC 01 etc).

The AUX serigraph terminal port (available on TSX 37-21/22 PLC’s does not allow

devices which have one supply to be connected (operator dialog device,

programmable PLC’s, third-party devices, etc).

The terminal port allows four operation modes ;

UNI-TELWAY master (default configuration),

UNI-TELWAY slave,

Character string,

Modbus/JBus slave.

Note: The operational mode defined in configuration (UNI-TELWAY master, UNI-

TELWAY slave, Modbus/JBus, slave or character mode) is identical for both

connectors.

Depending on the operational mode selected in configuration, the terminal port

enables the connection:

of a programming and adjustment terminal,

of an operator dialog device,

of another PLC,

of UNI-TELWAY devices (sensors/actuators, variable speed controller, etc),

of the PLC on the Modbus/JBus bus,

of a printer or a test screen (link in character string mode).

320

TSX DM 37 xxE

Terminal port

Using an insulation device, reference TSX P ACC 01, doubles the terminal port,

which makes it possible to simultaneously connect a programming terminal and a

operator dialog device on a TSX 37-05/08/10 PLC.

This device is also required:

to connect a PLC type TSX 37 onto :

a UNI-TELWAY link when the distance between the devices is greater than 10

meters,

a Modbus/JBus bus,

to set a TSX 37 to slave mode. This device is described in the following chapter.

Note: When connecting a TSX 37 PLC slave onto a UNI-TELWAY bus or Modbus/

JBus, it is essential to use a TSX P ACC 01.

TSX DM 37 xxE

321

Terminal port

Programming and adjustment terminal

General points

The tuning terminal FTX 117 is not auto-supplied. Il doit être connecté sur la prise

TER des automates de type TSX 37. Dans le cas d’un raccordement totalement en

RS 485, le PC ou la console FT 2100 peuvent être connectés sur le port AUX. Si le

PC ou la console FT 2100 sont raccordés à l’aide du câble convertisseur TSX PCX

1031, ils doivent impérativement être raccordés à la prise TER.

The programming terminal used the UNI-TE protocol to program, tune or

troubleshoot the PLC when offline and the station devices.

If the PLC is connected in a network architecture, the network transparency makes

it possible for the programming terminal to reach all the entities present in the

architecture.

The reference of the different connection cables is given below.

Example of a connection :

TSX 37-10

TSX 37-••

T FTX CB 120/050

TSX PCX 1031

(RS 485)

FT 2100

Adjust FTX 117

Programming/Adjustment

Adjustment

Note: The TSX PCX 103 cable does not function on the AUX terminal of the TSX 37.

322

TSX DM 37 xxE

TSX Micro PLCs TSX 3705/3708/3710/3720. Implementation Manual (Volume 1) - page 8