Indian motorcycle 2017. Service Manual

7.56

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

5. Install two fasteners into both the left and right side

speaker grills

. Torque to specification.

TORQUE

Speaker Fasteners:

36 in-lbs (4 Nm)

6. Install the four fasteners

into the top of the

fairing assembly and torque to specification.

TORQUE

Upper Fairing Fasteners:

36 in-lbs (4 Nm)

7. Install the windshield and torque fasteners

specification.

TORQUE

Windshield Fasteners:

36 in-lbs (4 Nm)

FRAME / BODY

7.57

RRIIDDEE CCOOM

MAANNDD SSYYSSTTEEM

M RREEM

MOOVVAALL

1. Remove Outer Fairing, and Windshield. See Outer

Fairing Removal - (Chieftain / Roadmaster), page
7.51

2. Disconnect Windshield Linkage

3. Tie back Windshield Linkages to ease in display

removal.

4. Disconnect Power Button, Speedometer, Tach and

Display harnesses.

5. Remove Display bracket hardware

from top and

bottom of display.

6. Remove Display hardware

FRAME / BODY

7.58

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

CAUTION

Failure to separate display from bracket prior to

removal may cause damage during disassembly

7. Disengage Display bracket locking tabs

8. Pull up on dash tabs to disengage display bracket

pins

9. Pivot display bracket back and out to remove

display.

RRIIDDEE CCOOM

MAANNDD SSYYSSTTEEM

M IINNSSTTAALLLLAATTIIOONN

1. Place display into dash.

NOTE

Temporarily secure display with a piece of tape to

aid in step 3

2. Ensure Tach and Speedo bezels are clipped into

dash.

3. Partially engage upper display bracket pins into

dash holes and pivot bracket into place.

4. Engage display bracket side locking tabs.

5. Install display fasteners

. Torque fasteners to

specification.

TORQUE

Ride Command Display fasteners:

36 in-lbs (4 Nm)

6. Install

display

bracket

fasteners

Torque

fasteners to specification.

FRAME / BODY

7.59

TORQUE

Display Bracket fasteners (top):

36 in-lbs (4 Nm)

TORQUE

Display Bracket fasteners (bottom):

84 in-lbs (10 Nm)

7. Connect Power Button, Speedometer, Tach and

Display harnesses

8. Route USB wire thru storage box grommet and

install storage box.

9. Connect Windshield Lift Arm fasteners

. Torque

fasteners to specification.

TORQUE

Lift Arm Fasteners:

84 in-lbs (10 Nm)

NOTE

Refer to image below to make sure the Lift Arm

hardware stack is in the correct order.

10. Install Outer Fairing and Windshield. See Outer

Fairing Installation - (Chieftain / Roadmaster), page
7.55.

FRAME / BODY

8.4

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

FFRROONNTT W

WHHEEEELL // SSUUSSPPEENNSSIIOONN

GGEENNEERRAALL IINNFFOORRM

MAATTIIOONN

SSEERRVVIICCEE NNOOTTEESS

WARNING

Indian Motorcycles are produced using the

designated tires listed as original equipment. This

includes field testing to ensure stability and superior

handling. The use of tires other than original

equipment may cause instability which could lead to

a crash, resulting in serious injury or death. Use

only

the recommended tires inflated to the recommended

tire pressures based on load conditions as listed on

the tire information label.

Tubeless tires are used on certain Indian Motorcycle

models. Operating the motorcycle with damaged

rims creates a safety hazard including air pressure

loss, steering imbalance and/or reduced steering

control. Do not attempt to repair or straighten

damaged rims.

CAUTION

Work performed to the front end of the motorcycle

usually involves supporting the machine with the

front end elevated. Take precautions so that the

motorcycle is securely supported when the front tire

is off the ground. This reduces the possibility of

personal injury or damage to the motorcycle.

Leaking front fork seals are a safety hazard and should
be replaced immediately if a leak is found. Fork oil
could contaminate front brake components which
could reduce stopping ability of the motorcycle.
Contaminated brake discs or pads greatly reduce
available stopping force & increase stopping distance.
Brake discs can be cleaned using commercially
available brake cleaner. NEVER attempt to clean
contaminated brake pads. Replace pads as a set.

• Refer to

MAINTENANCE

chapter for front end

components service.

• Refer to Steering / Suspension chapter for

TIRE

REMOVAL, REPAIR, & BALANCING

• Refer to Brakes chapter for

BRAKE SYSTEM

service and repairs.

SSPPEECCIIAALL TTOOOOLLSS

TOOL DESCRIPTION

PART NUMBER

Fork Spring Compressor

PV-49463

Fork Spring Compressor
Adapter

PV-49464

Cartridge Shaft Tool

PV-49452

Damper Rod Holder

PV-49453

Fork Oil Level Tool

PV-59000-A

Fork Seal Driver

PV-49494

Wheel / Stem Bearing
Removal / Installation Kit

PF-51324

Spanner Socket
(Steering Stem)

PV-43508

TTOORRQQUUEE SSPPEECCIIFFIICCAATTIIOONNSS

PART DESCRIPTION

TORQUE

SPECIFICATION

ABS Pulse Ring / Brake Disc
Fasteners

22 ft-lbs (30 Nm)

Cartridge Fastener, Fork

17 ft-lbs (23 Nm)

Clutch Lever Cap Fastener

70 in-lbs (8 Nm)

Fairing Support Nuts

12 ft-lbs (16 Nm)

Fork Cap to Jam Nut

11 ft-lbs (15 Nm)

Fork Cap to Outer Tube

16 ft-lbs (22 Nm)

Front Axle

52 ft-lbs (71 Nm)

Front Axle Pinch Fasteners

18 ft-lbs (24 Nm)

Front Master Cylinder

70 in-lbs (8 Nm)

Grip Retaining Fastener

35 in-lbs (4 Nm)

LH Switch Cube

31 in-lbs (4 Nm)

RH Switch Cube

31 in-lbs (4 Nm)

Riser Fasteners

60 ft-lbs (81 Nm)

Riser Cap Fasteners

18 ft-lbs (24 Nm)

Steering Lock Fasteners

18 ft-lbs (24 Nm)

Steering Stem Adjuster Nut

29 ft-lbs (39 Nm)

Triple Clamp Nut, Top

72 ft-lbs (98 Nm)

Triple Clamp Pinch Fasteners
(All)

18 ft-lbs (24 Nm)

STEERING / SUSPENSION

8.5

SSEERRVVIICCEE SSPPEECCIIFFIICCAATTIIOONNSS

ITEM

STANDARD

SERVICE

Axle Runout

.20 mm (.008")

Front Wheel Runout
(Cast and Spoked Type)
3.5" x 16"
Cast 3.5” x 19”

Axial

.50 mm (.020")

2.0 mm (.080”)

Radial

.50 mm (.020")

2.0 mm (.080”)

Fork Tube Diameter

46 mm

Not Applicable

Fork Tube Runout

.20 mm (.008")

Fork Oil Type

Indian Motorcycle Fork Oil (PN: 2880015)

Fork Spring Pre-Load

1.3“ (34.5 mm)

Not Applicable

Fork Spring Rate

56 - 114 lb/in (9.8 - 20.0
N/mm)

Not Applicable

Fork Spring Free Length

457.9 mm (18.02 in)

Fork Oil Level (From Top of
Tube)

Measured with spring
removed, inner tube fully
compressed.

136 mm (5.35")

1 mm (.039”)

Fork Oil Capacity (per leg,
dry)

Oil level must be measured
and adjusted to
specification.

550 cc (550 ml)

Set Level

STEERING / SUSPENSION

8.6

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

AASSSSEEM

MBBLLYY VVIIEEW

WSS

HHAANNDDLLEEBBAARR CCOONNTTRROOLLSS

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Bar End Trim Cap

Push Evenly Until Fully Seated and Tabs Engage

Clutch Lever Cap Fastener

70 in-lbs (8 Nm)

Brake Lever Cap Fastener

70 in-lbs (8 Nm)

Grip Retainer Fastener

35 in-lbs (4 Nm)

RH Switch Cube Fastener

31 in-lbs (4 Nm)

LH Switch Cube Fastener

31 in-lbs (4 Nm)

STEERING / SUSPENSION

8.8

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

FFRROONNTT FFOORRKK AASSSSEEM

MBBLLYY

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Fork Leg Assembly

Metal Slide

Washer

Oil Seal

Snap Ring

Dust Seal

Cap Assembly

Top Triple Clamp Nut

72 ft-lbs (98 Nm)

Washer

Spring

Cylinder Assembly

Inner Fork Tube

Bushing

Oil Lock

Fork Cover

STEERING / SUSPENSION

8.9

TTRRIIPPLLEE CCLLAAM

MPP ((1166 IINNCCHH))

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Lower Triple Clamp

Lower Fork Clamp Fastener (QTY.4)

18 ft-lbs (24 Nm)

Steering Post Clip

Steering Stem

Sealed Bearing – 22 x 55 x 17

Ball Bearing — 47 x 25 x 12

Steering Lock Fastener (QTY.2)

18 ft-lbs (24 Nm)

Steering Lock

Steering Head Nut

See Tightening Procedure Outlined in this
Chapter

Upper Fork Clamp Fastener (QTY.2)

18 ft-lbs (24 Nm)

Upper Triple Clamp

Washer

Top Triple Clamp Nut

72 ft-lbs (98 Nm)

IMPORTANT

A Service Kit is required to upfit a 16” to 19” front wheel. The service kit will include all the triple clamp parts

required for adequate clearance. See the polaris parts for specific kit details.

STEERING / SUSPENSION

8.10

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

TTRRIIPPLLEE CCLLAAM

MPP ((1199 IINNCCHH))

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Lower Triple Clamp

Lower Fork Clamp Fastener (QTY.4)

18 ft-lbs (24 Nm)

Steering Post Clip

Steering Stem

Sealed Bearing – 22 x 55 x 17

Ball Bearing — 47 x 25 x 12

Steering Lock Fastener (QTY.2)

18 ft-lbs (24 Nm)

Steering Lock

Steering Head Nut

See Tightening Procedure Outlined in this
Chapter

Upper Fork Clamp Fastener (QTY.2)

18 ft-lbs (24 Nm)

Upper Triple Clamp

Washer

Top Triple Clamp Nut

72 ft-lbs (98 Nm)

IMPORTANT

A Service Kit is required to upfit a 16” to 19” front wheel. The service kit will include all the triple clamp parts

required for adequate clearance. See the polaris parts for specific kit details.

STEERING / SUSPENSION

8.11

FFRROONNTT W

WHHEEEELL -- CCAASSTT ((1166 IINNCCHH))

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Outer Bearing Spacer

Pulse Wheel / Brake Disc Fastener (QTY.6 per disc)

22 ft-lbs (30 Nm)

ABS Pulse Wheel

Brake Disc

Seal

Wheel Bearing

Inner Bearing Spacer

STEERING / SUSPENSION

8.12

9927618 R03 - 2017 Indian Motorcycle (Full-Size) Service Manual

FFRROONNTT W

WHHEEEELL -- CCAASSTT ((1199 IINNCCHH))

NUMBER

PART DESCRIPTION

TORQUE (IF APPLICABLE)

Pulse Wheel / Brake Disc Fastener (QTY.6 per Disc)

22 ft-lbs (30 Nm)

ABS Pulse Wheel

Brake Disc

Seal

Wheel Bearing

Inner Bearing Spacer

STEERING / SUSPENSION

Indian motorcycle 2017. Service Manual - page 25