CG958G Wheel Loader. Manual - part 22

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is not available, the cable cathode (-) of the external power source shall be connected with the 

body of the engine. 

3) Fuse box 

Fuse box--Installed at the left lower side of the cab meter panel. 

Fuse--protecting the electrical system from the damage due to circuit overloading. The damaged 

fuse shall be replaced; in case the same new fuse is blew upon replacement, the circuit shall be 

examined and repaired. 

Caution 

In replacement, the fuse of same model and specification is required, or not the circuit will 

be damaged possibly. In case frequently replacement 

of the fuse is required, the circuit is involved in 

failure possibly. The circuit shall be examined. 

2.3 Air conditioning System   

   Basic operating method 

  Refrigeration (1) For the first time the cooling system 

is used, blowing rate switch shall be rotated to 

the high speed after the engine is started (at this time, the indicator lights), and run for five 

minutes. 

    (2) Rotate the temperature control switch clockwise to “COLD”. At this time, the cooling 

system starts work. 

        (3) When the temperature is decreased to the required one, rotate the temperature control switch 

anticlockwise slowly until the indicator off. (At this time, the temperature is the one set. The 

air conditioning system will regulate the temperature automatically). 

(4) As the cold air is used in high temperature seasons, windows and doors shall be closed, or 

not the refrigeration effect will be weakened. 

 Note: In refrigeration, please shut off the heat water valve 

Heat supply (1) Turn off the temperature control switch to OFF, turn on the heat water valve and 

start the blowing rate switch. 

        (2) Appropriate temperature may be attained by regulating the heat water valve. 

 As the engine fails to work for ambient temperature less than 0 , the engine radiator shall be 

℃

emptied or filled with anti-icing fluid so as to avoid the breakage of the pipe of the radiator of 

1 Blowing rate switch 2 Temperature control switch

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2

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the heat supply system. 

 The whole air conditioning system shall not be dismantled without authorization. The repairing 

shall be conducted a professional person. 

 The belt shall be examined daily for proper tightness. 

 The dirt on the surface of condensator shall be cleaned in time so as to avoid weakening the 

refrigeration effect. 

 After discharging secondary refrigerant or repairing, the proper refrigeration oil shall be added 

depending on the amount of the one discharged. The secondary refrigerant discharged shall be 

recovered with the special equipment. 

 The air conditioning shall be started for refrigeration one time biweekly during the season of 

winter so as to ensure the smooth operation of the system. 

Use of air vent and defrosting 

function 

Air vent--If necessary, the air 

direction may be changed by 

regulating the air guide sheet of the 

air vent. 

 As the air conditioning is not used, the air vent shall be closed to avoid the access of the foreign 

substances. 

 As the cold air is used in high temperature seasons, the window and door shall be closed, or not 

the refrigeration effect will be weakened. 

 As the engine is turned off, the air conditioning device shall not be used, or not the energy of the 

accumulator shall be wasted and difficult starting of the loader will be occurred. 

 Please examine and maintain the air conditioning regularly for a long service life. 

2.4 Accumulator 

Two accumulators connected in series are located at the same accumulator box. As the cross 

strapping is adopted, the anode cable (+) shall be connected with the accumulator’s joint (+) 

connected with the starter coil. The cable cathode (-) of the external power source shall be 

connected with the one of the starter. In case the cathode of the starter is not available, the cable 

cathode (-) of the external power source shall be connected with the body of the engine. 

The accumulator of this loader is free from maintenance, which is located at the left side of the 

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rear end of the rear frame. For maintenance-free accumulator, the electrolyte may not be examined 

and water may not be added. It is safe in use and propitious to environmental protection. 

Examination over charging state 

The charging-state indication densimeter is attached on the cap. It may indicate the charging state: 

Green--Power over 65%, indicating that the accumulator is normal. 

Black--Power less than 65%, indicating that charging is required. 

White--The accumulator is bad and shall be replaced.   

Note: In order to ensure enough power of this loader for starting, please examine the charging 

state of the accumulator. The accumulator will discharge a kind of flammable fog that will 

cause explosion possibly. The electrolyte is a kind of acid substance and will harm skin and 

eyes. 

 

Use of external power source 

Make a primary diagnosis for the loader that fails to start. 

1． Turn the joy stick of the transmission box of the choke to neutral position. Put all working 

devices down. All joy sticks are placed at the holding position. 

2． Turn the starting pre-heating switch of the choke to the central position and turn off all 

instruments and air conditioning etc. 

3． Help the started loader close the choke so as to facilitate wire connection. But two loaders shall 

not contact each other. 

4． Help to turn off the engine of the started loader. If the auxiliary power source is used, the 

charging system shall be turned off. 

5． Give attention to whether the wire connection of the accumulator is correct and tightened. 

6． Connect the anode (+) of the external power source to the anode (+) terminal of the discharged 

accumulator or the accumulator of choke. 

7． Connect another anode of the external power source (+) to the anode helping the starting of the 

accumulator. Identify the correct connector lug with the method of Step 6. 

8． Connect cathode of the external power source (-) to the cathode helping the starting of the 

accumulator.  

9． Lastly, connect another cathode of the cable to the frame (not the cathode column of the 

accumulator). The connection position shall be kept away from the accumulator, fuel, hydraulic 

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pipe or moving elements. 

10．  Start the engine that helps starting of the loader or close the charging system assisting in 

starting. Two minutes at least are required to shut down partial charging of the loader. 

11．  After starting the flameout engine, the external power source shall be shut down immediately 

in the reverse order. 

12．  Summarize the causes for starting or charging failure of the choke. Now, the engine works and 

the charging system works normally. 

 The accumulators connected in series are installed in the same accumulator box. Use the 

terminal connected with the starting motor. The accumulator and starting motor are situated at 

the same side of the loader. Any metal shall not contact the anode wire clip. 

2.5 Cab 

    The cab is full closed, in which anti-roll and anti-falling structures are available. It is spacious 

and comfortable, and easy to be operated. 

Inclination adjustment of steering gear   

The steering gear may be regulated upwards and downwards depending on the different 

drivers. 

To regulate the steering gear, the steering gear (2) shall be pulled upwards or downwards to the 

appropriate position according to needs as the adjusting locking rod (1) of the steering gear is pulled 

upwards, and loosen the adjusting locking rod (1) to lock the position of the steering gear. 

The model of the steering gear is BZZ5-630(FK/20), provided by the Jining Eaton Hydraulics 

Co., Ltd. 

Chair 

DS85H/90 is the mechanical suspending driver chair with a hydraulic damper designed 

especially for large industrial vehicles, engineering loader and large and medium agricultural tractor. 

The suspending unit on the chair chassis is protected by rubber sleeve so as to avoid external sewage 

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