Kawasaki Diesel MULE 4010 TRANS 4x4 (KAF950G9). Manual - part 65
10-28 TRANSMISSION
2WD/4WD Shift Mechanism
•
Push the shift shaft [A] as shown in the figure.
•
Install:
Washer [B]
Shift Shaft Stop Bolt [C]
•
Tighten:
Torque - Shift Shaft Stop Bolts: 7.8 N·m (0.80 kgf·m, 69
in·lb)
•
Wipe off any protruding grease.
•
Install the spring [A].
•
Turn the shift shaft [B] counterclockwise until it is stop and
hold it.
•
Install the shift shaft lever [C] on the shift shaft so that the
center of the lever hole aligns with the mark [D] as shown
in the figure.
•
Tighten the shift shaft lever mounting nut [E].
•
Hook the spring end.
•
Check that each gear and shifter spins or slides freely on
its shaft without binding after assembly.
2WD/4WD Shift Mechanism Inspection
•
Visually inspect the following parts.
Dogs on Shifter [A]
Shifter Groove [B]
Dogs on Drive Bevel Gear Shaft [C]
Shifter Block [D]
If they are damaged or worn excessively, replace them.
•
Replace parts worn beyond the service limit.
Shifter Block Outside Diameter
Standard:
13.95
∼ 14.00 mm (0.549 ∼ 0.551 in.)
Service Limit:
13.8 mm (0.543 in.)
Shifter Groove Width
Standard:
14.0
∼ 14.2 mm (0.551 ∼ 0.559 in.)
Service Limit:
14.3 mm (0.563 in.)