Yanmar marine engine 6LPA-STP2, 6LPA-STZP2. Manual - part 16

 

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Yanmar marine engine 6LPA-STP2, 6LPA-STZP2. Manual - part 16

 

 

PERIODIC MAINTENANCE

6LPA Series Operation Manual

63

12/05

Perform the following maintenance every 
250 hours or one year of operation, 
whichever comes first.

• Replacing the Fuel Filter Element
• Changing the Coolant 
• Checking or Replacing the Zinc 

Anodes

• Adjusting the Remote Control Cable
• Cleaning the Turbocharger 
• Cleaning the Air Cleaner 

Replacing the Fuel Filter Element

See Replacing the Fuel Filter Element on 
page 59

.

Changing the Coolant

Replace the coolant every year.

Note:  If Long Life coolant is used, 

replace coolant every 2 years.

1. Drain the fresh water cooling system. 

See Drain Seawater Cooling System on 
page 74

.

2. Fill the cooling system with clean 

coolant. See Checking and Adding 
Coolant on page 34

.

Checking or Replacing Zinc Anodes

Inspect and replace the zinc anodes 
periodically. 

NOTICE

If zinc anodes are not replaced 
periodically, corrosion and engine damage 
will result.

1. Close the seacock.

2. Drain the seawater cooling system. See 

Drain Seawater Cooling System on 
page 74

.

 Figure 8

Figure 8 

3. Remove all the plugs ((Figure 9, (1)), 

(Figure 10, (3)), (Figure 11, (4))
(Figure 12, 
(2)) and (Figure 13, (2)))

 

labeled ZINC (Figure 8, (1))

4. Measure the remaining zinc in the plug. 

Replace the zinc anode when it is less 
than one-half its original size. See chart 
for sizes.

5. Install a new zinc in a new plug. 

NOTICE

NEVER use sealing tape to install the 
zinc anode. The anode must make 
metal-to-metal contact.

6. Install plug.
7. Open the seacock and check for leaks.

 Figure 9

Fuel Cooler

Figure 9           

Every 250 Hours of Operation

(1)

0004896

(1)

0004918

PERIODIC MAINTENANCE

64

6LPA Series Operation Manual

 Figure 10

Fresh Water Cooler

Figure 10           

 Figure 11

Intercooler

Figure 11           

 Figure 12

Engine Oil Cooler

Figure 12           

 Figure 13

Engine Oil Cooler

Figure 13           

Note: Some marine drives have 

additional zinc anodes. Check 
the manufacturer's 
documentation for location and 
other information.

Checking and Adjusting Remote 
Control Cables

Note:  Never adjust the high speed 

stop bolt on the governor. This 
will void the engine warranty.

Adjusting Engine Speed (Governor) 
Remote Control Cable

See your authorized Yanmar dealer or 
distributor.

Adjusting Clutch Remote Control Cable

Refer to the manufacturer's 
documentation. 

(3)

(3)

0004919

(4)

0004917

(2)

0004920

Location

Part Number

Qty.

Dimensions 

D x L

Fuel 

Cooler

119574-44150

1

0.5 x 1.0 in.

Engine Oil 

Cooler

119574-44150

2

0.5 x 1.0 in.

Fresh 

Water 

Cooler

119574-44150

2

0.5 x 1.0 in.

Inter-

Cooler

119574-18790

1

0.5 x 1.0 in.

(2)

0004921

PERIODIC MAINTENANCE

6LPA Series Operation Manual

65

12/05

Cleaning the Turbocharger

Contamination of the turbocharger causes 
revolutions to drop and engine output to 
fall.

If a significant drop in engine output is 
noted (10% or more), clean the 
turbocharger.

This should be done only by a trained and 
qualified technician. See your authorized 
Yanmar Marine dealer or distributor.

Cleaning the Air Cleaner

 Figure 14

Figure 14 

1. Slide air cleaner (Figure 14, (1)) off air 

inlet.

2. Clean the air cleaner with detergent.
3. Allow to air dry and install on the air 

inlet. 

NOTICE

Replace the air cleaner if unable to clean 
or if damaged.

Perform the following maintenance every 
500 hours or 2 years of operation, 
whichever comes first.

• Cleaning or Replacing 

Exhaust / Water Mixing Elbow

 

• Replacing Fuel Line and Rubber 

Hoses

 

• Adjusting or Replacing the Alternator 

V-Belt

• Checking and Adjusting the Power 

Steering Oil Pump Belt (6LPA-STZP2 
Models)

Cleaning or Replacing 
Exhaust / Water Mixing Elbow

See your authorized Yanmar dealer or 
distributor.

Replacing Fuel Line and Rubber 
Hoses

Replace fuel line and rubber hoses every 
500 hours or 2 years, whichever comes 
first.

See your authorized Yanmar Marine dealer 
or distributor.

(1)

0004911

Every 500 Hours of Operation

PERIODIC MAINTENANCE

66

6LPA Series Operation Manual

Checking and Adjusting the 
Alternator V-Belt Tension

 Figure 15

Figure 15 

NOTICE

NEVER get any oil on the belt(s). Oil on 
the belt causes slipping and stretching. 
Replace the belt if it is damaged. 
NEVER over-tighten the belt(s). Engine 
damage will result.

1. Check the belt by pushing on the 

middle of the belt (Figure 15, (1)) with 
your finger.
With proper tension, the belt should 
deflect 8 - 10 mm (approximately 
3/8 in.).

2. Loosen the alternator bolt 

(Figure 15, (2))

 and move the 

alternator to adjust the V-belt tension.

3. Replace the V-belt if required. 

Checking and Adjusting the Power 
Steering Oil Pump Belt 
(6LPA-STZP2 Models)

NOTICE

NEVER get any oil on the belt(s). Oil on 
the belt causes slipping and stretching. 
Replace the belt if it is damaged. NEVER 
over-tighten the belt(s). Engine damage 
will result.

 Figure 16

Figure 16 

1. Check the belt by pushing on the 

middle of the belt (Figure 16, (3)) with 
your finger.
With proper tension, the belt should 
deflect 8 - 10 mm (approximately 3/8 in.) 
(Figure 16, (4))

.

2. Loosen the power steering pump bolt 

(Figure 16, (2))

 and move the oil pump 

(Figure 16, (1))

 to adjust the belt 

tension.

3. Replace the belt if required. 

Alternator V-Belt Part Number

119775–77260

(1)

(2)

0004903

Power Steering Oil Pump Belt Part

Number (6LPA-STZP2 only)

119787-26540

(3)

(4)

(1)

(2)

0004913

 

 

 

 

 

 

 

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