Nissan Qashqai (2007-2010). Manual - part 514

CLUTCH MASTER CYLINDER

CL-11

< ON-VEHICLE REPAIR >

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6.

Remove lock pin (1) from connector of master cylinder (2) and
separate clutch tube (3).

7.

Rotate master cylinder assembly clockwise by 45

°

 and then

remove master cylinder assembly from the vehicle.

INSTALLATION

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

1.

Tilt master cylinder assembly clockwise by 45

°

 and insert it to

the mounting hole. Rotate counterclockwise and secure it. At
this time, nipple is upward of the vehicle.

2.

Install master cylinder rod end to clutch pedal assembly.

3.

Install hose to reservoir tank assembly and master cylinder
assembly.

CAUTION:

Set hose with painted mark facing upward.

4.

Install clutch tube (1) into connector of master cylinder assembly
(2) until it stops.

5.

Install lock pin (3) into connector of master cylinder assembly
until it stops.

6.

Fill new clutch fluid according to the following.

a.

Fill reservoir tank assembly with new clutch fluid.

b.

Connect a transparent vinyl hose to air bleeder of bleeding con-
nector.

c.

Push the lock pin (1) of the bleeding connector (2).
• RS5F92R

PCIB1497E

SCIA1286E

PCIB1500E

PCIB1495E

CL-12

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CLUTCH MASTER CYLINDER

• RS6F94R and RS6F52A

d.

Slide clutch tube (1) in the direction of the arrow as shown in the figure.
• RS5F92R

• RS6F94R and RS6F52A

e.

Depress clutch pedal slowly to full stroke and then release it.
Repeat this until new clutch fluid comes out.

CAUTION:

• Hold it to prevent releasing clutch tube from bleeding

connector when fluid pressure is applied in the tube.

• Monitor clutch fluid level in reservoir tank to make sure it

does not empty.

f.

Place clutch tube (1) and lock pin back into position with clutch pedal depressed.

g.

Bleed the air from the clutch hydraulic system. Refer to 

CL-6, "Air Bleeding Procedure"

. 

7.

After completing this procedure, inspect for clutch pedal. Refer to 

CL-5, "Inspection and Adjustment"

.

8.

Install the bracket (1) and then connect the connectors (A).

9.

Install the battery. Refer to 

PG-118, "Removal and Installation"

.

10. Install the air cleaner case and air duct (inlet) or air ducts. Refer

to 

EM-27, "Removal and Installation"

 (HR16DE), 

EM-144,

"Removal and Installation"

 (MR20DE), or 

EM-265, "Removal

and Installation"

 (K9K).

JPDIB0041ZZ

Dimension “A”

: 5 mm (0.20 in)

JPDIB0045ZZ

2

: Clutch housing

Dimension “A”

: 10 mm (0.39 in)

JPDIB0042ZZ

JPDIA0240ZZ

CLUTCH PIPING

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CLUTCH PIPING

Exploded View

INFOID:0000000001043518

RS5F92R

RS6F94R and RS6F52A

Hydraulic Layout

INFOID:0000000001043519

JPDIB0036ZZ

1.

CSC (Concentric Slave Cylinder)

2.

Clutch tube

3.

Bracket

4.

Clutch damper

5.

Master cylinder assembly

JPDIB0037ZZ

1.

CSC (Concentric Slave Cylinder)

2.

Clutch tube

3.

Bracket

4.

Clutch damper

5.

Master cylinder assembly

CL-14

< ON-VEHICLE REPAIR >

CLUTCH PIPING

Removal and Installation

INFOID:0000000001043520

CAUTION:

Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
and wash the affected area with water.

REMOVAL 

Refer to the figure for removal procedure.

INSTALLATION

Refer to the figure for installation procedure. 
• When installing clutch tube to connector of CSC, connector of clutch damper and connector of master cylin-

der, push it as far as it goes.

• When installing lock pin to connector of CSC, connector of clutch damper and connector of master cylinder,

push it as far as it goes.

• After installation, bleed the air from the clutch hydraulic system. Refer to 

CL-6, "Air Bleeding Procedure"

.

CAUTION:

Never scratch or damage clutch hose.

1.

Clutch tube

2.

Lock pin

3.

CSC (Concentric Slave Cylinder)

4.

Clutch damper

5.

Master cylinder assembly

6.

Clutch pedal assembly

PCIB1499E