Harley Davidson 2009 Dyna Models. Service manual - page 13

. Remove retaining ring (5), push or with

a brass drift tap spacer (6) inboard to remove it from left
fork boss (7).

From inboard side press or drive pivot bearing (8) from
left fork boss.

Push or with a brass drift tap spacer (9) outboard to
remove it from right fork boss (10).

Press pivot bushing (12) and dust shield (11) from fork
assembly.

CLEANING AND INSPECTION

See

. The pivot bearing (8) is lifetime lubricated

and will require no further attention other than cleaning. Clean
the bearing bore with a clean shop towel, removing any dirt or
grit adhering to the bearing surface.

Carefully inspect all bearing components for wear and/or
corrosion. Replace any components that are damaged.

Check that rear fork is not bent or twisted. Replace if
damaged.

ASSEMBLY

TOOL NAME

PART NUMBER

WHEEL BEARING GREASE

99855-89

. If necessary, install new pivot bearing

(8) and press new bearing from outboard side until outer
race is seated against shoulder in left fork boss (7).

Install retaining ring (5) and spacer (6). The spacer must
be inserted from the inboard side.

If bushing (12) must be replaced, press the bushing and
dust shield (11) into the fork bore so dust shield is flush
to 0.060 in. (1.50 mm) above fork bore.

Coat right side pivot spacer (9) with WHEEL BEARING
GREASE (Part No. 99855-89). Insert pivot spacer into
pivot bushing (12) with chamfered end facing outward.

INSTALLATION

Coat pivot shaft with anti-seize lubricant.

Slide rear fork assembly into position on mounting boss
of transmission case.

See

. Hold fork assembly in position and install

the pivot shaft with attached nut (4) from right side. Thread
nut (3) on threads of pivot shaft. Tighten nut to 71-75 ft-
lbs (96.3-101.7 Nm).

Swing shock absorbers into position and install lower
shock absorber fasteners. See

2.23 REAR SHOCK

ABSORBERS

Install rear brake caliper. See

2.16 REAR BRAKE CAL-

IPER

Install rear brake line clamp to rear fork.

Install rear wheel and adjust drive belt deflection. See

2.5 REAR WHEEL

Install the belt and debris guards. See

2.20 BELT GUARD

and

2.21 DEBRIS DEFLECTOR

Install exhaust system. See

4.17 EXHAUST SYSTEM

2-72 2009 Dyna Service: Chassis

2.25

CLUTCH CONTROL

REMOVAL

Loosen clutch adjuster so clutch cable is fully slack. See

1.12 CLUTCH, Adjustment

NOTE

Use the appropriate size retaining ring pliers and the appro-
priate tip to remove or install the retaining ring. Verify that the
tip is in good condition.

Figure 2-99

. Remove the clutch cable anchor pin (1)

from the hand lever. To remove anchor pin, it will be
necessary to remove the retaining ring (2) and pivot pin
(4).

Drain transmission lubricant and remove fill plug dipstick.
Remove transmission side cover. See

6.5 CLUTCH

RELEASE COVER

See

Figure 2-100

. Note position of retaining ring opening.

Retaining ring opening must be positioned in approximately
the same location during assembly. Remove retaining ring
(4).

Pull inner ramp and ramp coupling (3) out of side cover.
Hold inner and outer ramps together to keep balls from
falling free.

Rotate the inner ramp to a position which will allow the
coupling to be disconnected from the inner ramp lever
arm. Disconnect coupling from inner ramp. Disconnect
cable end (2) from coupling.

Back out threaded cable fitting (1) from side cover.

sm02481

Anchor pin

Retaining ring

Clevis

Pivot pin

Figure 2-99. Clutch Cable Installation

INSTALLATION

See

Figure 2-100

. Apply a drop of Loctite Threadlocker

243 (blue) to clutch cable fitting and screw fitting (with o-
ring) into clutch release cover. Do not tighten at this time.

Connect cable end to ramp coupling (3). Rotate ramps for
best access and install coupling on inner ramp. Place ramp
assembly in position in side cover.

NOTE

Use the appropriate size retaining ring pliers and the appro-
priate tip to remove or install the retaining ring. Verify that the
tip is in good condition.

Install retaining ring (4). Position retaining ring opening to
the right of the outer ramp tang (the stop that prevents
rotation).

Place new gasket on side cover and install, fully tightening
the clutch cable fitting. See

6.5 CLUTCH RELEASE

COVER

Place a few drops of oil inside cable housing.

NOTES

•

Anchor pin does not require lubrication.

•

When clutch cable is installed, the cable should be located
in front of the handlebars for all models except FXDB.
FXDB models should have the clutch cable installed so
that it is located behind the handlebars.

Check that clutch cable is properly routed along left side
of steering head, behind the triple trees, and through the
clips on front frame crossmember.

See

Figure 2-99

. Insert anchor pin (1) through handle and

clutch cable clevis end (3).

Place handle in bracket and install pivot pin (4) and
retaining ring (2).

Adjust clutch cable. See

1.12 CLUTCH, Adjustment

sm02482

Cable fitting

Clutch cable end

Ramp coupling

Retaining ring

Inner ramp

Figure 2-100. Clutch Cable Connection

7.33 RIGHT HANDLEBAR SWITCH

2009 Dyna Service: Chassis 2-73

2.26

HANDLEBARS: ALL BUT FXDB/FXDF

REMOVAL

All Models

To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)

Disconnect negative battery cable.

Place blanket or protective cover over front of fuel tank to
protect against scratches and other damage.

Remove front master cylinder assembly. See

2.13 FRONT

BRAKE MASTER CYLINDER

Remove two screws securing clutch control assembly to
left side of handlebar. See

2.25 CLUTCH CONTROL

Remove right and left handlebar switch assemblies and
throttle. See

7.34 LEFT HANDLEBAR SWITCH

NOTE

Original equipment grip is glued in place and must be cut off
to remove. Remove grip only if necessary.

Remove left handlebar grip.

FXD/FXDC Models

Figure 2-101

. Remove speedometer cover fasteners

(5) and speedometer cover (4).

Remove upper handlebar clamp fasteners (1).

For FXD models, remove upper handlebar clamp and
speedometer assembly (2).

For FXDC models, remove upper handlebar clamp
(3).

Remove handlebar (6).

If removing lower handlebar clamps (7), remove two lower
handlebar clamp fasteners (13), lockwashers (12), ground
cable (15) and ground cable washer (14) and lower
handlebar clamps from upper fork bracket (11). Replace
bushings (9) if necessary.

sm02280

Upper handlebar clamp fastener (4)

Upper handlebar clamp and speedometer
assembly (FXD)

Upper handlebar clamp (FXDC)

Speedometer cover (FXD)

Speedometer cover fastener (FXD, 2)

Handlebar

Lower handlebar clamp (2)

Cup washer (4)

Bushing (4)

10. Spacer (2)
11. Upper fork bracket
12. Lockwasher (2)
13. Lower handlebar clamp fastener (2)
14. Ground cable washer (right side only)
15. Ground cable (right side only)

Figure 2-101. Handlebars: FXD, FXDC

FXDL Models

Figure 2-102

. Remove riser cover fastener (6) and

riser cover (3).

Remove upper handlebar clamp fasteners (1).

Remove upper handlebar clamp (2).

Remove handlebar (4).

2-74 2009 Dyna Service: Chassis

If removing risers (5), remove two riser fasteners (13),
lockwashers (12), ground cable (15) and ground cable
washer (14) and risers from upper fork bracket (11).
Replace bushings (9) if necessary.

sm02281

Upper handlebar clamp fastener (4)

Upper handlebar clamp

Riser cover

Handlebar

Riser (2)

Riser cover fastener

Riser cover retainer

Cup washer (4)

Bushing (4)

10. Spacer (2)
11. Upper fork bracket
12. Lockwasher (2)
13. Riser fastener (2)
14. Ground cable washer (right side only)
15. Ground cable (right side only)

Figure 2-102. Handlebars: FXDL

INSTALLATION

FXD/FXDC Models

See

Figure 2-101

. If lower handlebar clamps (7) were

removed, install lockwashers (12) on lower handlebar
clamp fasteners (13). Install ground cable (15) and ground
cable washer (14) on right-side fastener.

NOTE

In next step, make sure cup washers (8), bushings (9) and
spacers (10) are in position in upper fork bracket (11).

Slide lower handlebar clamp fasteners through upper fork
bracket.

Loosely install lower handlebar clamps to upper fork
bracket using lower handlebar clamp fasteners.

Place handlebars (6) on lower handlebar clamps. Install
upper handlebar clamp (2 or 3). Install but do not tighten
clamp fasteners.

Using knurled areas of handlebar as a guide, center
handlebars between lower handlebar clamps.

NOTE

On some models, knurled areas of handlebar will be completely
hidden by upper handlebar clamp and will not be visible at all
when handlebar is centered properly.

Raise handlebars to normal riding position and hold in
position.

Secure handlebars in clamp:

Tighten two rear fasteners (1) until cast-in spacers
contact handlebar lower clamps (7).

Tighten front fasteners to 12-16 ft-lbs (16.3-21.7 Nm).

Final tighten rear fasteners to 12-16 ft-lbs (16.3-21.7
Nm). Slight gap between upper and lower clamps
should exist at front.

Tighten lower handlebar clamp fasteners (13) to 30-40 ft-
lbs (40.7-54.2 Nm).

Install speedometer cover (4) and speedometer cover
fasteners (5). Tighten fasteners to 50-60 in-lbs (5.6-6.8
Nm).

FXDL Models

Figure 2-102

. If risers (5) were removed, install lock-

washers (12) on riser fasteners (13). Install ground cable
(15) and ground cable washer (14) on right-side fastener.

NOTE

In next step, make sure cup washers (8), bushings (9) and
spacers (10) are in position in upper fork bracket (11).

Slide riser fasteners through upper fork bracket.

Loosely install risers to upper fork bracket using riser
fasteners.

Place handlebars (4) on risers. Install upper handlebar
clamp (2). Install but do not tighten clamp fasteners.

Using knurled areas of handlebar as a guide, center
handlebars between lower handlebar clamps.

NOTE

On some models, knurled areas of handlebar will be completely
hidden by upper handlebar clamp and will not be visible at all
when handlebar is centered properly.

Raise handlebars to normal riding position and hold in
position.

7.34 LEFT HANDLEBAR SWITCH

2009 Dyna Service: Chassis 2-75

Secure handlebars in clamp:

Tighten two rear fasteners (1) until cast-in spacers
contact risers.

Tighten front fasteners to 12-16 ft-lbs (16.3-21.7 Nm).

Final tighten rear fasteners to 12-16 ft-lbs (16.3-21.7
Nm). Slight gap between upper and lower clamps
should exist at front.

Tighten riser fasteners to 30-40 ft-lbs (40.7-54.2 Nm).

Install riser cover (3) riser cover fastener (6). Tighten
fastener to 50-60 in-lbs (5.6-6.8 Nm).

All Models

Install left handlebar grip.

Install right and left handlebar switch assemblies. Do not
tighten at this time. See

7.33 RIGHT HANDLEBAR

SWITCH

Install clutch control assembly. See

2.25 CLUTCH CON-

TROL

Install front brake master cylinder. See

2.13 FRONT

BRAKE MASTER CYLINDER

Connect battery negative cable. Tighten to 60-69 in-lb
(6.8-10.9 Nm)

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

Test front brake lever for pressure and operation.

Test for correct operation. Adjust as required. See

1.15 THROTTLE CABLES

Turn the Ignition/Light Key Switch to IGNITION and test
switches for proper operation.

Operate brake lever to test stop light lamp.

7.22 INSTRUMENTS: FXDB/FXDL

2-76 2009 Dyna Service: Chassis

2.27

HANDLEBARS: FXDB/FXDF

REMOVAL

To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)

Disconnect negative battery cable.

Remove instrument panel. See

7.21 INSTRUMENTS:

FXDC/FXDF

Unplug fuel gauge connector.

Remove fuel tank fasteners, vent, fuel supply fitting and
slide fuel tank back. See

4.6 FUEL TANK

Place blanket or protective cover over front of fuel tank to
protect against scratches and other damage.

Disconnect all left and right side hand control connectors
from connectors on main harness.

NOTE

Make note of wire colors and locations in connector before
removal. This will verify proper wire location in connector during
installation.

Identify wire leads and remove terminals from hand control
connector housings (left hand control connector [24], right
hand control connector [22]). See

A.9 MOLEX CON-

NECTORS

Remove terminals from turn signal multilock connector.
See

A.1 AMP MULTILOCK CONNECTORS

Remove front master cylinder assembly. See

2.13 FRONT

BRAKE MASTER CYLINDER

10. Remove clutch control assembly from handlebar. See

2.25 CLUTCH CONTROL

11. Separate right handlebar switch assembly and remove

throttle. See

7.33 RIGHT HANDLEBAR SWITCH

NOTE

Original equipment grip is glued in place and must be cut off
to remove. Remove grip only if necessary.

12. Remove left handlebar grip.

13. Remove switch housings, turn signals and wiring from

handlebars.

FXDB

See

Figure 2-103

. Remove handlebar clamp fasteners

(1).

Remove upper handlebar clamps (2).

Remove handlebar (3).

sm03775

Upper handlebar clamp fastener (4)

Upper handlebar clamp (2)

Handlebar

Upper fork bracket

Figure 2-103. Handlebars: FXDB

FXDF

Figure 2-104

. Remove upper handlebar clamp

fasteners (1) and upper handlebar clamp (2). Remove
handlebar.

If removing lower handlebar clamps (4), remove two lower
handlebar clamp fasteners (10), lockwashers (9), ground
cable (12) and ground cable washer (11) and lower
handlebar clamps from upper fork bracket (8). Replace
bushings (6) if necessary.

2009 Dyna Service: Chassis 2-77

sm02282

Upper handlebar clamp fastener (4)

Upper handlebar clamp

Handlebar

Lower handlebar clamp (2)

Cup washer (4)

Bushing (4)

Spacer (2)

Upper fork bracket

Lockwasher (2)

10. Lower handlebar clamp fastener (2)
11. Ground cable washer (right side only)
12. Ground cable (right side only)

Figure 2-104. Handlebars: FXDF

INSTALLATION

NOTE

The turn signal wires enter the switch housings through a relief
grommet in the housing. The turn signals must be supported
throughout this procedure to prevent pulling the grommet or
the turn sign wires out of the housing.

Repair or replace switches, turn signal switches, wires
and grommets as necessary.

NOTE

For handlebar switch repair procedures, see

7.32 HANDLEBAR

SWITCH ASSEMBLIES

Wrap wire ends and open ends of conduit with electrical
tape.

Cut a length of mechanics wire to use as a leader.

Lay mechanics wire along the wire harnesses so a few
inches overlap and secure using electrical tape.

Grommets in each of the wiring holes in the handlebar
must remain in position after routing the wiring through
the handlebar. Operation without the grommets in place
can damage wires, causing a short circuit which could
result in death or serious injury. (00416d)

If necessary, replace grommets on handlebars wire
openings.

Lubricate wire conduits with glass cleaner.

Figure 2-105

. Thread the wire leaders through the

handlebar grommets and to the center hole.

Pull wire bundles through to the handlebar center hole.

Loosely install left and right switch housings.

10. Pull slack from wire harnesses and remove the tape and

mechanics wire.

sm02483

Figure 2-105. Wire Leader in Handlebars (Handlebars

Removed from Motorcycle)

B.2 WIRING DIAGRAMS, 2009 Dyna Wiring

2-78 2009 Dyna Service: Chassis

11. FXDF models: see

Figure 2-104

. Install handlebars as

follows:

If lower handlebar clamps (4) were removed, install
lockwashers (9) on lower handlebar clamp fasteners
(10). Install ground cable (12) and ground cable
washer (11) on right-side fastener.

If removed, install cup washers (5), bushings (6) and
spacers (7) in upper fork bracket (8).

Slide lower handlebar clamp fasteners (10) through
upper fork bracket.

Loosely install lower handlebar clamps (4) to upper
fork bracket using lower handlebar clamp fasteners.

Place handlebars (3) on lower handlebar clamps.
Install upper handlebar clamps (2). Install but do not
tighten clamp fasteners (1).

12. FXDB models: see

Figure 2-103

. Place handlebars (3)

on risers. Install upper handlebar clamps (2). Install but
do not tighten clamp fasteners.

13. Insert wires into proper locations in wire connector hous-

ings. See

Diagrams

14. Connect left and right hand control connectors [22, 24].

15. Connect turn signal connector [31].

NOTE

When clutch control is installed on handlebars, the cable should
be located in front of the handlebars for all models except
FXDB. FXDB models should have the clutch cable installed
so that it is located behind the handlebars.

16. Install clutch control and front master cylinder. Align

housings and tighten fasteners. See

2.25 CLUTCH CON-

TROL

2.13 FRONT BRAKE MASTER CYLINDER

17. Slide fuel tank into position and install fuel tank fasteners.

Connect vent hose and fuel supply fitting. See

4.6 FUEL

TANK

18. Connect fuel gauge connector [117].

19. Install instrument console. See

7.21 INSTRUMENTS:

FXDC/FXDF

7.22 INSTRUMENTS: FXDB/FXDL

20. Using knurled areas of handlebar as a guide, center

handlebars between lower handlebar clamps.

NOTE

On some models, knurled areas of handlebar will be completely
hidden by upper handlebar clamp when handlebar is centered
properly.

21. Raise handlebars to normal riding position and hold in

position.

NOTE

FXDF models: gap between upper and lower clamps should
be equal front and rear.

22. FXDF models: see

Figure 2-104

. Tighen handlebar

clamps as follows:

Tighten front and rear upper handlebar clamp
fasteners (1) to 12-16 ft-lbs (16.3-21.7 Nm).

Remove one lower handlebar clamp fastener (10).
Apply LOCTITE HIGH STRENGTH THREADLOCKER
271 (red) to fastener threads.

Install fastener and tighten to 30-40 ft-lbs (40.7-54.2
Nm). Repeat for other fastener.

23. FXDB models: see

Figure 2-103

. Tighten handlebar

clamps as follows:

Tighten two front fasteners (1) until cast-in spacers
contact risers.

Tighten two rear fasteners (2) to 12-16 ft-lbs (16.3-
21.7 Nm).

Tighten two front fasteners (1) to 12-16 ft-lbs (16.3-
21.7 Nm).

24. Connect negative battery cable to battery.

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

25. Test front brake lever for pressure and operation.

26. Test throttle for correct operation. Adjust as required. See

1.15 THROTTLE CABLES

27. Turn the Ignition/Light Key Switch to IGNITION and test

switches for proper operation.

28. Operate brake lever to test stop light lamp.

2009 Dyna Service: Chassis 2-79

2.28

FRONT FENDER

REMOVAL

Figure 2-106

. Remove both fender mounting screws

(2) and nuts (3) on each side.

Carefully remove fender being careful not to scratch the
fender paint.

INSTALLATION

Carefully position fender and align mounting holes.

Figure 2-106

. Ensure the fender mounting brackets

are resting against the machined bosses of the forks and
install screws (2) through fender mounting holes in fork
legs. Thread nuts (3) onto screws.

Tighten fender mounting nuts to 15-21 ft-lbs (20.3-28.5
Nm).

sm02283

Front fender

Screw (2)

Nut (2)

Figure 2-106. Front Fender

2-80 2009 Dyna Service: Chassis

2.29

REAR FENDER

GENERAL

This topic is split by vehicle type. However, the following steps
are common to all models.

Removal

Remove seat.

To prevent accidental vehicle start-up, which could cause
death or serious injury, disconnect negative (-) battery
cable before proceeding. (00048a)

Disconnect negative battery cable.

Detach rear electrical harness.

Follow the tail light and rear turn signal wire harness
to the eight pin connector under the seat.

Separate the eight pin connector.

If necessary, remove the six wires and the attached
socket terminals from the connector. See the electrical
diagnostic manual and

B.2 WIRING DIAGRAMS

for

more information.

Cut cable strap securing harness to frame. Pull harness
through fender opening.

Continue with the steps for your specific vehicle.

Tail Lamp/Turn Signal Harness Routing

NOTE

If you are replacing the existing conduit, it may be necessary
to remove remaining adhesive. Do NOT use solvents or harsh
chemicals to remove adhesive as damage to painted sur-
faces may occur.

Thoroughly clean inside surface of fender with soap and
water until it is free of dirt, oil, or other debris.

NOTE

For typical wiring harness/conduit placement, see

Figure 2-108

Dry the surface, then wipe the area where conduit will be
placed with Isopropyl Alcohol. Allow to dry completely.

Slide tail lamp wiring harness through conduit and plug
connectors into appropriate sockets. See the electrical
diagnostic manual and

B.2 WIRING DIAGRAMS

for more

information.

Remove protective strip covering adhesive on conduit (see

Figure 2-107

.) and lightly position the conduit in place.

sm02485

Conduit

Protective strip

Figure 2-107. Removing Protective Strip from Conduit

sm02486

Conduit

Wallpaper corner roller

Figure 2-108. Purging Air Between Adhesive and Fender

Figure 2-108

. Using a wallpaper corner roller (avail-

able at most home improvement stores), roll along conduit
to purge the air from between the adhesive and the fender.

NOTES

•

Do NOT rub the conduit to make it adhere to the fender.
This will not do an adequate job of purging the air from
between the adhesive and fender.

•

Once the adhesive is in place, it requires 72 hours to fully
cure. Do NOT pull or try to reposition the conduit during
this period.

Continue with the installation steps for your specific
vehicle.

Installation

After attaching fender, perform the following steps on all
models.

Route harness through opening in fender.

Install socket terminals back into connector. See the
electrical diagnostic manual and

B.2 WIRING DIAGRAMS

for more information.

2009 Dyna Service: Chassis 2-81

Connect negative battery cable.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

Install seat.

FXDF

Removal

Remove rear turn signal lamps. See

7.14 TURN SIGNALS

AND RUNNING LIGHTS

See

Figure 2-109

. Remove screws (1) from holes in cover

(2), fender support (3) and mounting bracket (4).

Remove remaining screws (1) from left side of fender and
carefully remove fender.

sm02284

Screw (4)

Cover, right

Fender support

Mounting bracket (inside fender)

Figure 2-109. Rear Fender (FXDF)

Installation

Before installing fender, install tail lamp/turn signal harness
and conduit to underside of fender.

AND RUNNING LIGHTS, Rear Lamp Housing Replace-
ment

Figure 2-109

. Apply LOCTITE THREADLOCKER 243

(blue) to the threads of screws (1). Place fender and
covers (2) into position. Tighten screws (1) to 12-18 ft-lbs
(16.3-24.4 Nm).

Install rear turn signals. See

7.14 TURN SIGNALS AND

RUNNING LIGHTS

Finish with installation instructions under

2.29 REAR

FENDER, General

FXD, FXDC, AND FXDL MODELS

Removal

Remove rear turn signal lamps. See

7.14 TURN SIGNALS

See

Figure 2-110

. Remove screws (1) that hold fender in

place and carefully remove fender and covers (3).

Installation

Before installing fender, install tail lamp/turn signal harness
and conduit to underside of fender. See Tail Lamp/Turn
Signal Harness Routing instructions under

for procedure.

. Apply LOCTITE THREADLOCKER 243

(blue) to the threads of screws (1). Place fender and
covers (3) into position. Tighten screws (1) to 12-18 ft-lbs
(16.3-24.4 Nm).

Install rear turn signals. See

7.14 TURN SIGNALS AND

RUNNING LIGHTS, Rear Lamp Housing Replacement

Finish with installation instructions under

2.29 REAR

FENDER, General

sm02285

Screw (4)

Fender

Covers (2)

Fender support

Mounting bracket (inside fender)

Figure 2-110. Rear Fender (FXD, FXDC, and FXDL)

FXDB MODELS

Removal

Remove rear turn signal lamps. See

7.14 TURN SIGNALS

AND RUNNING LIGHTS, Bulb Replacement: Bullet Style

See

Figure 2-111

. Remove screws (1) that hold fender in

place and carefully remove fender from supports (2).

RUNNING LIGHTS, Bulb Replacement: Bullet Style

2-82 2009 Dyna Service: Chassis

Installation

Before installing fender, install tail lamp/turn signal harness
and conduit to underside of fender. See Tail Lamp/Turn
Signal Harness Routing instructions under

for procedure.

. Apply LOCTITE THREADLOCKER 243

(blue) to the threads of screws (1). Place fender and
covers (3) into position. Tighten screws (1) to 12-18 ft-lbs
(16.3-24.4 Nm).

Install rear turn signals. See

7.14 TURN SIGNALS AND

Finish with installation instructions under

2.29 REAR

FENDER, General

sm05842

Screw (2)

Fender support

Mounting bracket (inside fender)

Figure 2-111. Rear Fender (FXDB)

2009 Dyna Service: Chassis 2-83

2.30

SEAT

REMOVAL

NOTE

See

Figure 2-112

. There is a nylon retaining clip between the

rear seat bracket and the fender. DO NOT lose this clip, sub-
stitute a clip of different material or install the seat without this
clip. Any of the above actions will result in scratched fender
paint. The nylon retaining clip secures the seat screw nut.

Figure 2-112

. Remove screw (1) from rear seat

bracket (2). (Nylon clip remains with fender assembly.)

NOTE

•

There is a bracket at the front of the seat that slips under
a u-shaped frame bracket.

•

There is no need to remove the seat bracket and its
fasteners from the seat pan.

•

The strap is secured to the fender under the seat by a nut
(4) and washer (5).

Slide seat to the rear of the motorcycle and lift seat.

Remove nut (4) and washer (5).

Remove seat strap.

sm02287

Screw

Bracket

Seat, FXDC, FXDF

Seat, FXDL

Seat strap

10.

Nut

Solo seat, FXD

11.

Solo seat, FXDB

Washer

Plastic nut (retains strap screw)

Figure 2-112. Seat

INSTALLATION

Figure 2-112

. Install seat strap.

Fasten nut (4) and washer (5) above seat strap on
frame.

Tighten nut (4) to 60-90 in-lbs (6.78-10.17 Nm).

Slide back of seat through seat strap loop.

Slide bracket below front seat under the u-shaped frame
bracket.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

Install screw (1) and bracket (2) to fender. Verify nylon
retaining clip is in position on fender.

2-84 2009 Dyna Service: Chassis

2.31

JIFFY STAND

CLEANING

The jiffy stand locks when placed in the full forward (down)
position with vehicle weight on it. If the jiffy stand is not
in the full forward (down) position with vehicle weight on
it, the vehicle can fall over which could result in death or
serious injury. (00006a)

Always park motorcycle on a level, firm surface. An
unbalanced motorcycle can fall over, which could result
in death or serious injury. (00039a)

Be sure jiffy stand is fully retracted before riding. If jiffy
stand is not fully retracted, it can contact the road surface
causing a loss of vehicle control, which could result in
death or serious injury. (00007a)

Block motorcycle underneath frame so both wheels are
raised off the ground.

See

Figure 2-115

. Inspect top of catch (6 or 8). If covered

with dirt, wipe dirt off with a shop towel and spray catch
and mating surface with LOCTITE AEROSOL ANTI-SEIZE.

Move jiffy stand leg (13) forward and back to infuse anti-
seize into mating parts.

If catch is covered with mud/grime, remove bolt (7) and
catch (6 or 8).

Clean catch (6 or 8) and pivot block mating surface (10).

Spray LOCTITE AEROSOL ANTI-SEIZE on shaft of jiffy
stand leg and pin (16) to lubricate the mating surface
between pin and pivot block (10). Move leg back and forth
and downward while spraying lubricant.

Assemble the catch so it engages the flats on the shaft of
the jiffy stand leg and secure with bolt (7).

Tighten bolt (7) to 19 ft-lbs (25.8 Nm).

Check that jiffy stand operates correctly before using.

SENSOR (HDI MODELS)

Figure 2-115

. Make a note of harness routing for ease

of assembly. Disconnect sensor connector located under
the seat.

Remove cable anchors (2).

Remove screw (4) and remove sensor (3).

If necessary, remove screw (1) and remove sensor bracket
(5).

Installation is in reverse of removal. Tighten screws (1, 4)
to 96-144 in-lbs (10.8-16.3 Nm).

NOTE

See

Figure 2-113

. Ensure the sensor harness is routed to the

inside of the left-lower frame and under the rear engine mount
casting.

See

Figure 2-114

. Route the sensor harness in the same

retainer cavity (3) as the vent tube (2).

sm03864

Figure 2-113. Jiffy Stand Sensor Harness Routing

2009 Dyna Service: Chassis 2-85

sm03931

Wire harness retainer

Vent line

Retainer cavity

Figure 2-114. Harness Retainer

REMOVAL

Block vehicle under frame such that vehicle will not fall
when jiffy stand is removed. Failure to properly block
vehicle could result in death or serious injury. (00462b)

Block motorcycle underneath frame so both wheels are
raised off the ground.

Figure 2-115

. Remove cotter pin (12) and washer

(11) from pin (16). Discard cotter pin.

Detach spring (14) from jiffy stand and anchor plate (17).

Pull pin (16) from between frame tubes. Jiffy stand and
pivot block components will drop as an assembly.

sm03871

Sensor bracket screw (HDI)

Harness retainer (2) (HDI)

Sensor (HDI)

Sensor screw (HDI)

Sensor bracket (HDI)

Catch (replaces item 8 on HDI)

Bolt

Catch

Threaded spacer

10. Pivot block
11. Washer
12. Pretzel pin
13. Jiffy stand leg
14. Spring
15. Screw
16. Pin (secures pivot block)
17. Anchor plate
18. Bumper

Figure 2-115. Jiffy Stand