Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

7.37 LEFT HANDLEBAR CONTROL
MODULE, Clutch Switch Replacement

0.9-1.1 Nm

8-10

in-lbs

Handlebar switch assembly retainer
screws

2.11 FRONT BRAKE MASTER CYL-
INDER, Assembly and Installation

6.8-9.0 Nm

60-80

in-lbs

Handlebar switch clamp screw

2.11 FRONT BRAKE MASTER CYL-
INDER, Assembly and Installation

4.0-5.1 Nm

35-45

in-lbs

Handlebar switch housing screw

1.5 MAINTENANCE SCHEDULE, General

4.0-5.1 Nm

35-45

in-lbs

Handlebar switch housing screws

1.13 THROTTLE CABLES, Cable Inspection,
Lubrication and Adjustment

4.0-5.1 Nm

35-45

in-lbs

Handlebar switch housing screws

7.36 RIGHT HANDLEBAR CONTROL
MODULE, Installation

4.0-5.1 Nm

35-45

in-lbs

Handlebar switch housing screws

7.37 LEFT HANDLEBAR CONTROL
MODULE, Installation

4.0-5.1 Nm

35-45

in-lbs

Handlebar switch housing screws

2.24 HANDLEBARS: FLSTF/B, Installation

16.3-24.4 Nm

12-18 ft-lbs

Handlebar upper clamp fasteners;
FLSTF/B

C.3 HYDRAULIC CONTROL UNIT (HCU), Rear
Hydraulic Control Unit (HCU)

5.0-10.0 Nm

36-72

in-lbs

HCU, rear, bracket screws

C.3 HYDRAULIC CONTROL UNIT (HCU), Rear
Hydraulic Control Unit (HCU)

2.7-4.7 Nm

24-42

in-lbs

HCU, rear, clamp screw

C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)

6.1-9.5 Nm

54-84

in-lbs

HCU screws, lower front

C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)

2.7-4.1 Nm

24-36

in-lbs

HCU screws, rear cover to front

C.3 HYDRAULIC CONTROL UNIT (HCU), Front
Hydraulic Control Unit (HCU)

5.4-8.1 Nm

48-72

in-lbs

HCU screws, upper front

7.15 TAIL LAMP: ALL BUT FLSTN, Base
Replacement

4.5-5.4 Nm

40-48

in-lbs

Headlamp circuit board/pin housing
screw: All but FLSTN

1.21 HEADLAMP ALIGNMENT, Headlamp
Adjustment

40.7-47.5 Nm

30-35 ft-lbs

Headlamp horizontal adjustment fastener

7.15 TAIL LAMP: ALL BUT FLSTN, Base
Replacement

2.3-2.7 Nm

20-24

in-lbs

Headlamp lens base screws: All but
FLSTN

1.21 HEADLAMP ALIGNMENT, Headlamp
Adjustment

47.5-61.0 Nm

35-45 ft-lbs

Headlamp vertical adjusting bolt: Except
FXS, FXSB

1.21 HEADLAMP ALIGNMENT, Headlamp
Adjustment

40.7-47.5 Nm

30-35 ft-lbs

Headlamp vertical adjusting bolt: FXS,
FXSB

7.32 HORN, Removal and Installation: All But
FXS/B

9.0-11.3 Nm

80-100

in-lbs

Horn bracket clamp: All but FXS/B

7.32 HORN, Removal and Installation: FXS/B

17.64-20.36 Nm

13-15 ft-lbs

Horn bracket mounting bolt, FXS/B

7.32 HORN, Removal and Installation: All But
FXS/B

9.0-11.3 Nm

80-100

in-lbs

Horn bracket nut: All but FXS/B

7.32 HORN, Removal and Installation: All But
FXS/B

4.0-6.2 Nm

35-55

in-lbs

Horn bracket screws: All but FXS/B

7.11 IGNITION AND LIGHT SWITCH, Removal
and Installation: FXS/B

15.8-18.1 Nm

140-160

in-lbs

Ignition/light switch nut: FXS/B

7.21 IGNITION COIL, Installation

13.6-20.3 Nm

120-180

in-lbs

Ignition coil screws, all except FXS

7.21 IGNITION COIL, Installation

15.8-18.1 Nm

140-160

in-lbs

Ignition switch nut, FXS

7.28 INDICATOR LAMPS, Installation: FXS

1.7-2.1 Nm

15-19

in-lbs

Indicator lamp cover fasteners: FXS

7.28 INDICATOR LAMPS, Installation: FXSB

2.3-3.4 Nm

20-30

in-lbs

Indicator lamp screws: FXSB

XVI TORQUE VALUES

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

4.5 FUEL PRESSURE TEST, Testing

3.4-5.7 Nm

30-50

in-lbs

Instrument console acorn nut

4.6 FUEL TANK, Installation

3.4-5.7 Nm

30-50

in-lbs

Instrument console acorn nut

4.10 ENGINE TEMPERATURE SENSOR
(ET), Installation

3.4-5.7 Nm

30-50

in-lbs

Instrument console acorn nut

4.16 FUEL PUMP AND FUEL GAUGE SENDING
UNIT, Installation

3.4-5.7 Nm

30-50

in-lbs

Instrument console acorn nut

7.11 IGNITION AND LIGHT SWITCH, Removal
and Installation: All But FXS/B

9.5-14.9 Nm

84-132

in-lbs

Instrument panel acorn nut: all but FXS/B

4.9 INTAKE AIR TEMPERATURE SENSOR
(IAT), Installation

1.7-2.3 Nm

15-20

in-lbs

Intake air temperature sensor (IAT)
fastener

2.36 JIFFY STAND, Installation

33.9-40.7 Nm

25-30 ft-lbs

Jiffy stand bracket assembly screws

2.36 JIFFY STAND, Sensor: HDI Models

10.8-16.3 Nm

96-144

in-lbs

Jiffy stand sensor screw

7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement

3.4-5.6 Nm

30-50

in-lbs

License plate bracket fasteners: FLSTN

2.31 REAR FENDER: FLS, FXS, Installation/Rear
mount license plate.

1.4-2.0 Nm

12-18

in-lbs

License plate bracket to mounting
bracket lower fasteners: FLS, FXS

2.31 REAR FENDER: FLS, FXS, Installation/Rear
mount license plate.

6.8-9.0 Nm

60-80

in-lbs

License plate bracket to mounting
bracket upper fasteners: FLS, FXS

7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement

6.8-10.2 Nm

60-90

in-lbs

License plate support fasteners: FLSTN

3.23 TOP END OVERHAUL: ASSEMBLY, Push-
rods, Lifters and Covers

10.2-13.6 Nm

90-120

in-lbs

Lifter cover screws

2.26 HANDLEBARS: FXSB, Installation

40.7-54.3 Nm

30-40 ft-lbs

Lower handlebar clamp fasteners

2.41 LUGGAGE RACK: FLSTN, Removal and
Installation

10.8-13.6 Nm

96-120

in-lbs

Luggage rack front fasteners: FLSTN

2.41 LUGGAGE RACK: FLSTN, Removal and
Installation

16.3-19.0 Nm

12-14 ft-lbs

Luggage rack rear fasteners: FLSTN

6.6 TRANSMISSION ASSEMBLY, Assembly

115.3-128.8 Nm

85-95 ft-lbs

Mainshaft/countershaft nuts

4.11 INDUCTION MODULE, Installation

1.8-2.3 Nm

16-20

in-lbs

Manifold mounting screws, 1st torque

4.11 INDUCTION MODULE, Installation

10.9-17.6 Nm

96-156

in-lbs

Manifold mounting screws, final torque

4.17 EXHAUST SYSTEM, Mufflers: FLSTN,
FLSTF/B, FLS, FXS

51.6-58.4 Nm

38-43 ft-lbs

Muffler clamp: FLSTN, FLSTF/B, FLS,
FXS

4.17 EXHAUST SYSTEM, Mufflers: FLSTC, FXST,
FXSB

51.6-58.4 Nm

38-43 ft-lbs

Muffler clamps: FLSTC, FXST, FXSB

4.17 EXHAUST SYSTEM, Mufflers: FLSTC, FXST,
FXSB

10.9-13.6 Nm

96-120

in-lbs

Muffler fasteners: FLSTC, FXST, FXSB

4.17 EXHAUST SYSTEM, Mufflers: FLSTN,
FLSTF/B, FLS, FXS

10.8-13.6 Nm

96-120

in-lbs

Muffler support fastener: FLSTN,
FLSTF/B, FLS, FXS

7.29 NEUTRAL SWITCH, Installation

13.6-20.3 Nm

120-180

in-lbs

Neutral switch

7.30 OIL PRESSURE SWITCH, Installation

10.8-16.3 Nm

96-144

in-lbs

Oil pressure switch

3.24 CAM COMPARTMENT AND COMPON-
ENTS, Cam Support Plate and Cover Installation

4.5-5.1 Nm

40-45

in-lbs

Oil pump screws, 1st torque

3.24 CAM COMPARTMENT AND COMPON-
ENTS, Cam Support Plate and Cover Installation

10.2-13.6 Nm

90-120

in-lbs

Oil pump screws, final torque

3.31 OIL TANK: FXSB, Installation

16.3-20.3 Nm

12-15 ft-lbs

Oil tank bolts

4.14 OXYGEN (O2) SENSOR, Installation

19.0 Nm

14.0 ft-lbs

Oxygen sensor, front

4.14 OXYGEN (O2) SENSOR, Installation

19.0 Nm

14.0 ft-lbs

Oxygen sensor, rear

3.26 CRANKCASE DISASSEMBLY AND
REPAIR, Right Crankcase Half

2.8-3.9 Nm

25-35

in-lbs

Piston jet screw

TORQUE VALUES XVII

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.20 REAR FORK, Installation

122-149 Nm

90-110 ft-lbs

Pivot shaft nut

3.15 INSTALLING ENGINE IN CHASSIS, Pro-
cedure

122-149.1 Nm

90-110 ft-lbs

Pivot shaft nut

5.3 PRIMARY CHAINCASE COVER, Installation

16.3-17.6 Nm

12-13 ft-lbs

Primary chaincase cover fasteners

1.5 MAINTENANCE SCHEDULE, General

19.0-28.5 Nm

14-21 ft-lbs

Primary chaincase drain plug

1.9 PRIMARY CHAINCASE LUBRICANT, Chan-
ging Primary Chaincase Lubricant

19.0-28.5 Nm

14-21 ft-lbs

Primary chaincase drain plug

5.5 PRIMARY CHAINCASE HOUSING, Installation

35.3-38.0 Nm

26-28 ft-lbs

Primary chaincase housing sealing
fasteners

5.4 DRIVE COMPONENTS, Installation

28.5-32.6 Nm

21-24 ft-lbs

Primary chain tensioner fasteners

2.5 REAR WHEEL, Installation

128.8-142.5 Nm

95-105 ft-lbs

Rear axle nut

2.13 REAR BRAKE MASTER CYLINDER, Installa-
tion

39.4-46.1 Nm

29-34 ft-lbs

Rear brake master cylinder retainer
fastener

2.14 REAR BRAKE CALIPER, Installation

23.1-29.9 Nm

17-22 ft-lbs

Rear caliper banjo bolt

7.3 ELECTRICAL PANEL, Installation: FXSB

4.1-6.8 Nm

36-60

in-lbs

Rear electrical panel fasteners: FXSB

2.32 REAR FENDER: FXSB, Installation

28.5-36.6 Nm

21-27 ft-lbs

Rear fender support to fender

7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement

28.5-36.6 Nm

21-27 ft-lbs

Rear fender support to fender fasteners:
FXS, FLS

2.32 REAR FENDER: FXSB, Installation

40.7-47.5 Nm

30-35 ft-lbs

Rear fender support to frame fasteners:
1st torque

2.32 REAR FENDER: FXSB, Installation

51.6-57.0 Nm

38-42 ft-lbs

Rear fender support to frame fasteners:
final torque

2.13 REAR BRAKE MASTER CYLINDER, Installa-
tion

23.1-29.9 Nm

17-22 ft-lbs

Rear master cylinder banjo bolt

2.13 REAR BRAKE MASTER CYLINDER, Installa-
tion

40.7-54.2 Nm

30-40 ft-lbs

Rear master cylinder nut

2.15 BLEEDING BRAKES, Procedure

0.7-0.9 Nm

6-8

in-lbs

Rear master cylinder reservoir cover
screws, non-ABS models

7.31 REAR STOP LAMP SWITCH, Installation

16.3-20.3 Nm

12-15 ft-lbs

Rear stop lamp switch

7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement

16.3-21.7 Nm

12-16 ft-lbs

Rear turn signal housing fastener

7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement

16.3-21.7 Nm

12-16 ft-lbs

Rear turn signal housing fastener: FXS,
FLS

2.35 FOOTBOARDS AND FOOTRESTS, Rider
Footboards

6.8-9.0 Nm

60-80

in-lbs

Rider footboard screws

2.35 FOOTBOARDS AND FOOTRESTS, Rider
Footrest

39.4-46.1 Nm

29-34 ft-lbs

Rider footrest support screws

3.26 CRANKCASE DISASSEMBLY AND
REPAIR, Right Crankcase Half

4.5-7.9 Nm

40-70

in-lbs

Right main bearing retaining screws

3.23 TOP END OVERHAUL: ASSEMBLY, Rocker
Arm Support Plate

24.4-29.8 Nm

18-22 ft-lbs

Rocker arm support plate bolts

3.23 TOP END OVERHAUL: ASSEMBLY, Breather
and Rocker Cover

20.3-24.4 Nm

15-18 ft-lbs

Rocker cover screws

3.23 TOP END OVERHAUL: ASSEMBLY, Cylinder
Head

13.6-19.0 Nm

120-168

in-lbs

Rocker housing bolts

2.42 SADDLEBAGS: FLSTC, Installation

13.6-16.3 Nm

120-144

in-lbs

Saddlebag flange nuts: FLSTC

XVIII TORQUE VALUES

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

2.42 SADDLEBAGS: FLSTC, Installation

13.6-16.3 Nm

120-144

in-lb

Saddlebag lower bracket acorn nut:
FLSTC

2.44 SAREE GUARD: INDIA MODELS, Left Side
Removal and Installation

28.5-36.6 Nm

21-27 ft-lbs

Saree guard fasteners, lower left

2.44 SAREE GUARD: INDIA MODELS, Right Side
Removal and Installation

28.5-36.6 Nm

21-27 ft-lbs

Saree guard fasteners, right

2.44 SAREE GUARD: INDIA MODELS, Left Side
Removal and Installation

28.5-36.6 Nm

21-27 ft-lbs

Saree guard fasteners, upper left

2.44 SAREE GUARD: INDIA MODELS, Right Side
Removal and Installation

28.5-36.6 Nm

21-27 ft-lbs

Saree guard nut, right

2.44 SAREE GUARD: INDIA MODELS, Left Side
Removal and Installation

28.5-36.6 Nm

21-27 ft-lbs

Saree guard nut, upper left

3.24 CAM COMPARTMENT AND COMPON-
ENTS, Camshafts

10.2-13.6 Nm

90-120

in-lbs

Secondary cam chain tensioner fastener

6.6 TRANSMISSION ASSEMBLY, Assembly

13.6-17.0 Nm

120-150

in-lbs

Shift drum detent arm fastener

6.6 TRANSMISSION ASSEMBLY, Assembly

6.4-7.1 Nm

57-63

in-lbs

Shift drum lock plate fasteners

6.8 TRANSMISSION CASE, Assembly

24.4-31.2 Nm

18-23 ft-lbs

Shifter pawl centering screw

6.4 SHIFTER, Shift Lever Replacement

10.9-16.3 Nm

96-144

in-lbs

Shifter peg

6.4 SHIFTER, Shifter Rod Adjustment

9.0-13.6 Nm

80-120

in-lbs

Shifter rod jam nut

6.8 TRANSMISSION CASE, Assembly

24.4-29.8 Nm

18-22 ft-lbs

Shifter rod lever pinch screw, transmis-
sion lever

6.4 SHIFTER, Shifter Rod Adjustment

7.9-10.2 Nm

70-90

in-lbs

Shifter rod to lever locknut

6.4 SHIFTER, Shift Lever Replacement

17.6-21.7 Nm

13-16 ft-lbs

Shift lever pinch bolt: FXS

6.4 SHIFTER, Shift Lever Replacement

24.4-29.9 Nm

18-22 ft-lbs

Shift lever pinch bolts: all but FXS

2.19 REAR SHOCK ABSORBERS, Installation

164.0-184.4 Nm

121-136 ft-lbs

Shock bolt, rear

2.19 REAR SHOCK ABSORBERS, Installation

43.4-52.9 Nm

32-39 ft-lbs

Shock locknut, Rear

7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models

4.1-6.8 Nm

36-60

in-lbs

Signal lamp mounting bracket screws

7.17 AUXILIARY LAMPS: FLSTC, FLSTN, Adjust-
ment: FLSTC/FLSTN Models

4.1-6.8 Nm

36-60

in-lbs

Signal lamp mounting bracket screws

2.16 FRONT FORK: TELESCOPIC, Installation

81.3-95.0 Nm

60-70 ft-lbs

Slider tube cap

7.13 STARTER, Solenoid

7.3-9.0 Nm

65-80

in-lbs

Solenoid contact post jamnut

7.13 STARTER, Drive Assembly

7.9-10.1 Nm

70-90

in-lbs

Solenoid terminal post nut

1.5 MAINTENANCE SCHEDULE, General

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

1.17 SPARK PLUGS, Installation

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

3.8 TROUBLESHOOTING, Compression Test

16.3-24.4 Nm

12-18 ft-lbs

Spark plug

7.26 SPEEDOMETER, Installation: All But FXS/B

9.5-14.9 Nm

84-132

in-lbs

Speedometer console nut: all but FXS/B

7.26 SPEEDOMETER, Installation: FXS

1.4-2.0 Nm

12-18

in-lbs

Speedometer fasteners, FXS

7.26 SPEEDOMETER, Installation: FXSB

1.4-1.9 Nm

12-17

in-lbs

Speedometer fasteners: FXSB

7.26 SPEEDOMETER, Installation: FXS

8.1-13.6 Nm

72-120

in-lbs

Speedometer housing fasteners, FXS

7.28 INDICATOR LAMPS, Installation: FXS

8.1-13.6 Nm

72-120

in-lbs

Speedometer housing fasteners: FXS

3.30 OIL TANK: ALL BUT FXSB, Installation

4.1-5.4 Nm

36-48

in-lbs

Splash guard fastener

3.31 OIL TANK: FXSB, Installation

4.1-6.8 Nm

36-60

in-lbs

Splash guard fasteners

C.4 WHEEL SPEED SENSORS, Rear Wheel
Speed Sensor

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw

TORQUE VALUES XIX

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

7.3 ELECTRICAL PANEL, Installation: All But
FXSB

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw: all but FXSB

7.5 BODY CONTROL MODULE (BCM), Installation:
All But FXSB

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw: all but FXSB

7.9 SECURITY SIREN, Installation: All But FXSB

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw: all but FXSB

C.2 ELECTRONIC CONTROL UNIT
(ECU), Installation: All But FXSB

4.1-5.4 Nm

36-48

in-lbs

Splash guard screw: all but FXSB

1.5 MAINTENANCE SCHEDULE, General

6.2 Nm

in-lbs

Spoke nipple

1.5 MAINTENANCE SCHEDULE, General

6.2 Nm

in-lbs

Spoke nipple

1.8 TIRES AND WHEELS, Wheel Spokes

6.2 Nm

in-lbs

Spoke nipple

2.7 CHECKING AND TRUING WHEELS, Truing
Laced Wheels

6.2 Nm

in-lbs

Spoke nipple

7.13 STARTER, Drive Assembly

10.1-12.4 Nm

90-110

in-lbs

Starter end cover screw

7.13 STARTER, Installation

33.9-36.6 Nm

25-27 ft-lbs

Starter mounting bolts

1.20 BATTERY MAINTENANCE, Installation and
Connection

7.9-10.2 Nm

70-90

in-lbs

Starter nut

7.12 BATTERY CABLES, Routing Procedure

7.9-10.2 Nm

70-90

in-lbs

Starter nut

7.13 STARTER, Solenoid

6.8-9.0 Nm

60-80

in-lbs

Starter ring terminal hex nut

7.13 STARTER, Drive Assembly

4.4-7.3 Nm

39-65

in-lbs

Starter through bolts

7.24 ALTERNATOR, Installation/TORX screws,
use only once

6.2-8.4 Nm

55-75

in-lbs

Stator screws

C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU/Use LOCTITE 565 THREAD SEALANT

16.3-20.3 Nm

12-15 ft-lbs

Stoplight switch, rear

C.5 ABS BRAKE LINES, Rear Master Cylinder to
Rear HCU

40.6-47.4 Nm

30-35 ft-lbs

Stoplight switch bracket fastener

7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement

0.9-3.4 Nm

8-30

in-lbs

Tail lamp connector cover fastener:
FLSTN

7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement

0.9-3.4 Nm

8-30

in-lbs

Tail lamp fastener: FLSTN

7.16 TAIL LAMP: FLSTN, Tail Lamp Replacement

6.8-10.2 Nm

60-90

in-lbs

Tail lamp fasteners: FLSTN

7.15 TAIL LAMP: ALL BUT FLSTN, Bulb Replace-
ment

2.3-2.7 Nm

20-24

in-lbs

Tail lamp lens screws

4.12 IDLE AIR CONTROL (IAC), Installation

2.3-4.0 Nm

20-35

in-lbs

Throttle cable bracket fasteners

4.13 MANIFOLD ABSOLUTE PRESSURE
SENSOR (MAP), Installation/Use new screws

2.3-4.0 Nm

20-35

in-lbs

Throttle cable bracket fasteners

2.21 THROTTLE CONTROL, Assembly/Installation

4.0-5.1 Nm

35-45

in-lbs

Throttle control housing screws

4.8 THROTTLE POSITION SENSOR
(TPS), Installation

2.0 Nm

in-lbs

Throttle position sensor fasteners

6.6 TRANSMISSION ASSEMBLY, Installation

31.2-33.9 Nm

23-25 ft-lbs

Transmission bearing housing screw

1.10 TRANSMISSION LUBRICANT, Transmission
Lubricant

2.8-8.5 Nm

25-75

in-lbs

Transmission dipstick

1.5 MAINTENANCE SCHEDULE, General

19.0-28.5 Nm

14-21 ft-lbs

Transmission drain plug

1.10 TRANSMISSION LUBRICANT, Changing
Transmission Lubricant

19.0-28.5 Nm

14-21 ft-lbs

Transmission drain plug

6.6 TRANSMISSION ASSEMBLY, Installation

19.0-28.5 Nm

14-21 ft-lbs

Transmission drain plug

6.8 TRANSMISSION CASE, Installation

19.0-28.5 Nm

14-21 ft-lbs

Transmission drain plug

XX TORQUE VALUES

2013 Harley-Davidson Softail Models Service Manual

NOTES

TORQUE VALUE

FASTENER

1.5 MAINTENANCE SCHEDULE, General

2.8-8.5 Nm

25-75

in-lbs

Transmission filler plug

1.10 TRANSMISSION LUBRICANT, Changing
Transmission Lubricant

2.8-8.5 Nm

25-75

in-lbs

Transmission filler plug/dipstick

5.7 TRANSMISSION SPROCKET, Installation/LOC-
TITE patch, use 3-5 times

10.2-13.6 Nm

90-120

in-lbs

Transmission lockplate screws

3.15 INSTALLING ENGINE IN CHASSIS, Pro-
cedure

20.3 Nm

15 ft-lbs

Transmission mounting bolts, 1st torque

6.8 TRANSMISSION CASE, Installation

20.3 Nm

15 ft-lbs

Transmission mounting bolts, 1st torque

3.15 INSTALLING ENGINE IN CHASSIS, Pro-
cedure

46.1-52.9 Nm

34-39 ft-lbs

Transmission mounting bolts, final torque

6.8 TRANSMISSION CASE, Installation

46.1-52.9 Nm

34-39 ft-lbs

Transmission mounting bolts, final torque

5.7 TRANSMISSION SPROCKET, Installation/plus
35-40 degrees

47.5 Nm

35 ft-lbs

Transmission sprocket nut, final torque

5.7 TRANSMISSION SPROCKET, Installation/Right
hand threads, initial torque only, apply several
drops of LOCTITE 271 HIGH STRENGTH
THREADLOCKER (red) to last few threads.

135.6 Nm

100 ft-lbs

Transmission sprocket nut, initial torque

6.6 TRANSMISSION ASSEMBLY, Installation

10.2-13.6 Nm

90-120

in-lbs

Transmission top cover

7.18 TURN SIGNALS AND RUNNING
LIGHTS, Lamp Replacement

20.4-25.8 Nm

15-19 ft-lbs

Turn signal bar screws: FLSTN

7.28 INDICATOR LAMPS, Installation: FXSB

16.3-21.7 Nm

12-16 ft-lbs

Upper handlebar clamp fasteners: FXSB

2.9 TIRES, Installation

1.4-1.7 Nm

12-15

in-lbs

Valve stem nut

2.9 TIRES, Installation

1.4-1.7 Nm

12-15

in-lbs

Valve stem nut

4.16 FUEL PUMP AND FUEL GAUGE SENDING
UNIT, Vapor Valve

13.6-16.3 Nm

120-144

in-lbs

Vapor valve bracket nut

7.23 VOLTAGE REGULATOR, Installation

5.7-9.0 Nm

50-80

in-lbs

Voltage regulator

4.14 OXYGEN (O2) SENSOR, Installation

7.9-11.3 Nm

70-100

in-lbs

Voltage Regulator Bracket Fasteners

7.23 VOLTAGE REGULATOR, Installation

7.9-11.3 Nm

70-100

in-lbs

Voltage regulator bracket to crankcase
fasteners

7.27 VEHICLE SPEED SENSOR (VSS), Installation

9.5-12.2 Nm

84-108

in-lbs

VSS mounting bolt

TORQUE VALUES XXI

This catalog contains all the special service tools and equipment as
specified by Harley-Davidson Inc. for maintenance, overhaul, and repair of
their complete line of motorcycles.

The special service tools and equipment listed here and any new items that
may be offered in the future are developed in cooperation with the Service
Department of Harley-Davidson and are pictured and described in Harley-
Davidson’s maintenance manuals and technical service bulletins.

For added convenience, this tool catalog follows the Harley-Davidson
maintenance manual table of contents and general format. In certain
instances it does deviate from the manual, but only to make it easier to
locate the tools and equipment you may require.

Doing Business With SPX Kent-Moore

Ordering Information

Reference tool information in this catalog and/or Harley-Davidson and Buell
service manuals for correct tool part numbers. Harley-Davidson tool
numbers are prefixed with "HD-". Buell tool numbers are prefixed with "B-".
Be sure to add the correct prefix when ordering. It will avoid delays in
processing your order.

International Dealers see following page.

All Harley-Davidson U.S. dealers should submit orders to:

SPX Corporation • Kent-Moore
Attention: Customer Service
28635 Mound Road • Warren, MI 48092
Toll Free: 1-800-345-2233 • Fax: 586-578-7375

U.S. Dealers can visit harleytools.spx.com for lastest product information
and ordering.

Direct all product returns and warranty to:

SPX Kent-Moore • Attn: Returned Goods
2100 Park Drive • Owatonna, MN 55060

NOTE: You must first call 1-800-345-2233 to obtain a Returned Goods
Authorization number.

TERMS

Open Account (approved credit).
MasterCard, Visa, American Express, Discover,
or cash (check attached)

TAXES

State and local sales and/or use tax will be added to
order if applicable.

SHIPMENTS

Shipment will be made F.O.B., Shipping Point

ROUTING

Shipments will be made by United Parcel Service or
truck unless otherwise specified.

Information and Specifications

All information and specifications in this catalog are effective July 1,
2006 and are subject to change without notice. SPX Kent-Moore
reserves the right to make changes in design and construction of the
tools and equipment without obligation to incorporate such changes in
tools and equipment previously purchased.

Service Parts

Prices and part numbers of service parts or individual tools making up a
tool set are shown in this catalog and price list. Most SPX Kent-Moore
products are serviced and replacement items are available from stock.
To order or obtain price information on unidentified parts, please
describe the required part as thoroughly as possible using whatever tool
numbers are available.

Inspection

All SPX Kent-Moore tools and equipment are thoroughly inspected before
leaving our plants and each customer is assured of receiving a new tool of
equal quality and design as that furnished to everyone else. Every tool
must conform to rigid standards.

Returned/Repaired Goods Policy

1. All goods returned to SPX Kent-Moore for any reason must be

shipped PREPAID.

2. Please make all claims for SHORTAGES and DAMAGES within ten (10)

days from receipt of shipment. CLAIMS after this period may not
be honored.

3. To expedite return/repair processing, please include a copy of the

invoice and/or packing slip with the tool.

4. Drop shipped items should be returned directly to the manufacturer.

Please call our Customer Service Department for instructions on how
to return drop shipped items, 1-800-345-2233.

5. All returns will be inspected and must be received within 30 days of

invoice date to avoid a restocking fee.

6. Any return received after 30 days of the invoice date is subject to a 20%

restocking fee.

7. Returns will not be credited after 90 days of invoice date.

8. Send Returns/Repairs to:

U.S.A. Address

Canada Address

SPX Corporation

Kent-Moore

Attn: Returned Goods

c/o INTEX

2100 Park Drive

Attn: Returned Goods

Owatonna, MN 55060

434 Tecumseh Road East
Windsor, Ontario N8X 2R6

9. For electronic tool repairs call 1-800-345-2233 and ask for the Repairs

Dept. Directions will be provided as to the shipping location for the tool
repair. Include a note describing symptoms, if any, of the tool problem,
and your name and address for tool return shipment.

INTRODUCTION

CALL TOLL FREE: 1-800-345-2233

International Dealers: Contact Your Regional SPX Location.

TERMS

1. Prepayment

• Check (USA funds drawn on USA bank)
• Telegraphic Transfer

2. MasterCard, Visa
3. Open Account with approved credit (Net 30)

• U.S. Trade Reference required
• Credit application available upon request

4. Sight Draft

KENT-MOORE PAYMENT REMIT TO:

SPX Service Solutions

P.O. Box 406799

Atlanta, GA 30384-6799

ABA - 0710-0001-3

Include your customer account

number on the check.

SHIPPING METHODS

INTERNATIONAL DEALERS

Direct shipments:

• Air Parcel Post
• Air Freight
• Ocean Freight
• Courier
• UPS International

Direct shipment offers a faster, more direct processing of
orders. Shipments are direct from SPX Kent-Moore.

Payment terms and routings vary per quotation depending on US dollar value and gross weight.

To place your order choose from one of these nine convenient locations

KENT-MOORE U.S.A.
SPX Corporation
International Sales
655 Eisenhower Drive
Owatonna, MN 55060 U.S.A.
Fax: 507-455-7063
Phone: 507-455-7223

JATEK, LTD.
5-53, Minowa-cho, 2-Chome
Kohoku-ku, Yokohama
Kanagawa 223-0051, JAPAN
Fax: 81-45-562-7800
Phone: 81-45-562-4483

SPX UK LTD.
Genoa House
Everdon Park
Daventry, Northants
England, NN11 5YJ
Fax: +44 1327 706 632
Phone: +44 1327 303 489

SPX FRANCE
147 Avenue Paul Doumer
92500 Rueil-Malmaison, FRANCE
Fax: 01 47 51 29 19
Phone: 01 47 51 87 14

SPX IBÉRICA, S.A.
C/Francisco Aritio 158
nave 72 (Nudo Oesste)
19004 Guadalajara
Espana

SPX (Europe) GmbH
Porschestrasse 4
63512 Hainburg
GERMANY
Fax: +49-6182 959 245
Phone: +49-6182 959 149

SPX (SCHWEIZ) AG
Oberneuhofstrasse 1
6340 Baar
SCHWEIZ
Fax: 041-766-29 25
Phone: 041-766 29 97

SPX ITALY
Via Are 2
43038 sala Baganza PR
Fax: 0521-33 53 85 / 33 60 98

SPX KENT-MOORE AUSTRALIA
PTY, LTD.
28 Clayton Road
Notting Hill
Victoria 3168
AUSTRALIA
Fax: 61-3-9544-5222
Phone: 61-3-9544-6222
E-mail: sales@spx.com.au

Choose from several

convenient direct

shipment methods:

INTERNATIONAL ORDER INFORMATION

iii

DIGITAL TECHNICIAN

Digital Technician is a complete self-contained diagnostic system for
Harley-Davidson and Buell motorcycles that increases efficiency,
productivity and fix-it-right-the-first-time percentages. Operates on a
Panasonic Toughbook rugged laptop computer and communicates to
motorcycle through Kent-Moore TechLink interface device. Digital
Technician multimeter and accessory hardware shipped in a durable case
with a custom protective foam liner. Digital Technician and the computer
you select will arrive at the dealership together, completely configured and
ready for use. Follow Quick Start Guide and User Guide (both included) to
register software and begin to use. Technical support provided by Harley-
Davidson, SPX, and Panasonic. Allow 1 week for computer assembly,
configuration and shipment.

For ordering, contact the appropriate SPX order location described on
pages i & ii to obtain the Digital Technician Order Form. U.S. Dealers can
visit harleytools.spx.com.

Digital Technician functions and features:

• Easy-to-use Graphical User Interface (GUI) screens for quick access to

any part of the software

• Communicates to vehicle using TechLink device.

• Pinpoint Diagnostics – diagnostic flowcharts integrated with electronic

service manuals and Multiscope data readings

• Flash Reprogramming – selected ECM calibrations stored on hard drive

can be downloaded to the vehicle instead of using Scanalyzer cartridges

• Internet Connection – Digital Technician updated with the latest service

information, diagnostic procedures and calibrations through auto-sync
sessions with Harley Intranet

• Feedback – vehicle diagnostic information and test results can be saved

and printed for customers

• Vehicle Birth Certificate – vehicle data and original electronic configuration

can be recorded and filed for future reference by service and sales

• Data Capture – record vehicle operating data for diagnosis of intermittent

faults using TechLink and Road Test Kit.

Service Parts:

HD-44720

TSSM Adapter Cable

HD-44750-1

Replacement Software Program Disk

HD-44750-4DELL

Instruction Manual for Dell

HD-44750-4PAN

Instruction Manual for Panasonic

HD-44750-5

20' Cable, Scanalayzer to computer

HD-44750-6

Storage Case

HD-44750-7

Serial Data Card for Toughbook PCMCIA Slot

HD-44750-10

Extech Multiscope Test Leads

HD-44750-11

110 Volt Power Supply for Extech Multiscope

HD-44750-12

10’ Cable, Extech Multiscope to Computer

HD-44750-15

USB Hub

HD-44750-21

Extech Multiscope NiCad Battery Set

HD-44750-22

220 Volt Power Supply for Extech Multiscope

HD-44750-23

Extech Multiscope Fuse, 400mA

HD-44750-24

Extech Multiscope Fuse, 20A

HD-44750-35

Loaded Volts Test Cable

HD-44750-36

Extech Alligator Clips (2 included)

HD-44750-40

Fluke Multimeter Kit

HD-44750-41

Fluke Multimeter (only)

HD-44750-42

Fluke Multimeter USB Cable

HD-44750-43

USB Extension Cable

HD-44750-44

Fluke Multimeter Test Leads

HD-44750-45

Fluke Multimeter Alligator Clips (2 included)

HD-44750-46

Fluke Multimeter Extended Battery Adapter

HD-44750-61

Recovery Disk Kit for Dell GX110 (CD and 3

⁄

floppy)

HD-45208

ECM Adapter Cable for FLT models thru 2001

HD-45830

TechLink Kit (includes HD-45830-5 and HD-45830-10)

HD-45830-5

TechLink

HD-45830-10

25’ Cable, Vehicle Interface

HD-45835

Road Test Kit (includes HD-45835-5 and HD-45835-10)

HD-45835-5

Trigger Cable

HD-45835-10

5’ Cable, Vehicle Interface

J-44364

CF-27 Laptop Replacement Battery

HD-48263

Bar Code Render

For Recovery CD’s call SPX Technical Support 1-586-574-2332
Ext. 7232 or 1-800-345-2233

Non-Touchscreen

Laptop

TechLink Kit

Touchscreen

Laptop

•

High quality, rugged, all steel construction - Cabinets manufactured
by Stanley Vidmar, a 150 year old company respected for a
tradition of quality and rugged performance that has made it
the industry leader.

•

Two different cabinet systems available – 59” high cabinets
(2 per system) or 44” high cabinets (3 per system).

•

Uses minimum floor area – Footprint of each separate cabinet
is 30” wide x 27.75” deep. 2 cabinet system: 60” x 27.75”,
3 cabinet system: 90” x 27.75”.

•

Optional 35” high overhead shelf cabinets with locking doors –
For storage of tools in plastic cases, large tools and shop items
(chemicals, solvents, lubricants, service manuals, catalogs).

•

Optional wood top – 30” x 90” workbench top for 44” cabinet set.

Color options:

•

Grey

•

Dark Blue

•

Off White

•

Black

•

Bright Blue

Mix any
2 colors for
2-tone design.

Call 1-800-345-2233 for a

special order form or U.S.Dealers

can visit harleytools.spx.com

Shown here with black housing and grey drawers and doors.

STORAGE CABINET SYSTEM BENEFITS:

•

Tools are easy to find, easy to return – saves time, tools are more likely to be

used, reduces chance of misplaced tools.

•

Security – All drawer cabinets and overhead door cabinets in a set feature
matching locks that are keyed alike with Stanley Vidmar’s unique keying system.

•

Every tool has its own storage location for quick access
and easy inventory verification at the end of the workday.

•

Conserves limited wall space

•

Gives a professional appearance to your shop

•

Security and loss prevention

•

Convenient tool access

•

All special service tools located in one area of the
service department and within a small floor footprint

•

Protects tools from damage

Drawer handle ID labels with large typeface - Quick identification
of drawer contents by vehicle component or system.

Tool Location Sheets and Master Index are 3
hole punched to either place in a 3 ring binder
or hang from the side of the cabinets using
the included self-adhesive hanger or ring.

Tool Cabinet Storage
and Control System

CONTENTS

Introduction:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

International Order Information:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Digital Technician:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii

Tool Cabinets:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

V-Twin Models

General:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chassis:

Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Forks & Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Engine:

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Drive/Transmission:

Primary Drive/Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Shifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Transmission Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Electrical:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Engine Management:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

V-Rod Models

Chassis:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Engine:

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cylinder Head & Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Piston & Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Flywheel & Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Camshaft, Valves & Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Gearcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Drive/Transmission:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Electrical:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Buell Models

Chassis:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Engine:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Transmission:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Engine Management:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Index.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-33416

12” UNIVERSAL DRIVER HANDLE

All Models

HD-44567

7” UNIVERSAL DRIVER HANDLE

HD-45907

4” UNIVERSAL DRIVER HANDLE

1/2” Diameter pilot end

Used to drive the following tools:
HD-33071-A

Wheel Bearing Race Remover/Installer

HD-97273-60 Camshaft Needle Bearing Installer
HD-39301-A

Steering Head Bearing Race Remover

HD-34810

Transmission Mainshaft Bearing Installer

HD-48474

Balancer Outer Bearing Remover & Installer

HD-94547-102

4” DRIVER HANDLE

This driver handle has 5/8“ diameter pilot end and
is used with the HD-94547-100 & HD-94547-101
Sprocket Shaft Bearing Race tools.

HD-33418

UNIVERSAL PULLER FORCING SCREW

All Models

1) HD-95716-19 Gear Puller Block
2) HD-95719-19 Gear Puller Screw
3) J-23444-A

Thread Lube

Used with HD-96015-52.

HD-35518

INTERNAL/EXTERNAL RETAINING RING PLIERS

All Models

HD-35518 will remove and install the Main
Drive Gear Bearing Retaining Rings for 1980
and later vehicles equipped with 5-speed
transmissions. Included are:

Six pairs, color coded alloy steel tips in
sizes .090, .108, and .120 bent 15° and 90°
with hex wrench in plastic pouch.
External ring size range is 1

⁄

"-4"

Internal ring size range is 1

⁄

"-4"

HD-45967

SHOP DOLLY

Universal

Supports bike on the frame down-tubes. Allows easy
turning and moving of bike when disassembled.
Heavy-duty construction with neoprene swivel wheels
for due minimal rolling effort. Wide range of applications
to adjustability. Dolly base width adjusts from 13" to 20".
Height adjusts from 12" to 15". Four tie down attachment
points allow bike to be securely strapped for stability.
Rubber pads at each frame contact point protect bike
paint and finish.Use HD-45968 Fat Jack to raise bike
and slide Shop Dolly around Fat Jack and under bike
frame. Lower and remove Fat Jack. Bike can be now
easily rolled on shop floor.

V-TWIN GENERAL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-45968

FAT JACK

VRSCA, FLH, FXE,
and Softail Models

This scissors jack easily raises both the front and rear
of the bike for wheel and suspension service. Its extra-
wide 16"L x 10"W deck gives greater stability during
lifting. Height is 13" fully extended. Collapses to just
3-1/2" to fit under low ground clearance frames. Features
a high quality rubber non-skid pad and gold-zinc finish.

HD-48080

MOTORCYCLE LIFT

All Models

This motorcycle lift has a 1,500 lb capacity that will
lift the largest and widest cruisers. With a lift range
of 3-1/2” to 16-3/4”, removable handle, locking rear
casters and other useful features your technician will
turn out service repairs both quickly and easily.

HD-48497

DOT 4 DIGITAL BRAKE FLUID TESTER

All Models

Accurately determines the brake fluid quality by
measuring water contamination. 5 LED’s light up
to indicate contamination level. Fast test that helps
you promote periodic brake fluid changes with
your customers. DOT4 usage only.

HD-95017-61

EXTERNAL LOCK RING PLIERS

All Models

For removal and installation of large external
snap rings. .070 diameter pins.

HD-95635-46

ALL-PURPOSE CLAW PULLER

All Models

For many uses, such as pulling FL mainshaft
bearing, starter crank gears, clutch release cover,
mainshaft gears, etc.

HD-95636-46 Center Cap
HD-95635-100 Puller
J-23444-A

Thread Lube

HD-95637-46B

WEDGE ATTACHMENT FOR CLAW PULLER

All Models

(Used with HD-95635-46)

New design updates HD-95636-46A to allow new
larger bearing inner race to be removed from the
main drive gear on 6-speed models.

HD-95637-10 Bearing Separator Bolts
HD-95637-15 Clamps

V-TWIN GENERAL cont.

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-95760-69A

BUSHING & BEARING PULLER

All Models

Includes:

1) HD-95762-69A Bridge

2) HD-95763-69A Screw

3) HD-95764-69A Expander Pin (Not Shown)

4) HD-95765-69A Collet,

⁄

5) HD-95766-69A Collet,

⁄

6) HD-95767-69A Collet,

⁄

* 7) HD-95769-69 Collet, 1

⁄

* 8) HD-95770-69 Slide Hammer
* 9) HD-95771-69 Shaft (Not Shown)
* 10) HD-95768-69A Collet,

*Not included with HD-95760-69A but are available.

HD-95960-52C

MULTI-PURPOSE PULLER

All Models

This tool supersedes HD-95960-52B &
HD-95960-41A. Pulls “wet clutch” using the
bolts from the clutch & pulls “dry clutch”
using clutch studs with standard nuts.

J-23444-A

Thread Lube

HD-95563-41

Puller Screw

HD-95565-41

Puller

HD-95961-52C

Puller Plate

RS-9101-950

Cap Screw (4 required)

HD-96215-49

INTERNAL LOCK RING PLIERS

All Models

⁄

" diameter pins for small retaining rings

(i.e.piston pins, etc.). Used for pistons
and piston pins, bearings, races and shafts.

HD-33186

CHAIN/CLUTCH ACCESS PLUG TOOL

XL, K (1954-1985)

For use on all XL and K models. This tool
removes the access plug permitting inspection of
the primary chain and clutch adjustments.

HD-35381-A

BELT TENSION GAUGE

All Models

This tool is designed for use as an aid in properly
adjusting belt tension on all Harley-Davidson
model motorcycles equipped with a secondary
drive belt. New design also works on narrow belts.

Update your HD-35381 to the “-A” version by
ordering HD-35381-3 Adapter.

V-TWIN CHASSIS/Chains

V-TWIN GENERAL cont.

HD-35381-3

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-94557-55

COMPENSATING SPROCKET SHAFT

NUT WRENCH

(1955 to early 1970)

Pin spanner wrench for compensating sprocket

XL Models

shaft nut.

(1976 & earlier)

HD-95021-29D

CHAIN TOOL

All Models

Removes front and rear chain links from all chains.

1) HD-95021-1 Replacement Tip
2) HD-95021-2 Punch

HD-97101-81

REAR CHAIN HOUSING BOOT REMOVER

FLT

Used to remove rear chain housing boot with

FXRT

Allen socket fasteners.

(1980-1984)

HD-33067

WHEEL BEARING PACKER

All Models

A universal wheel bearing packer forces out
old grease replaces with new. Reservoir holds
enough grease to do up to 65 bearings on one
filling. Quick and easy to use.

HD-33071-A

WHEEL BEARING RACE

All Cast Wheels

REMOVER & INSTALLER

(1999 & Earlier)

To remove and install wheel bearing races in
cast wheels, use with HD-33416 driver handle.

HD-41494

HUBCAP REMOVER & INSTALLER

FLSTS

This tool is used to remove and install the

Heritage Springer

hubcap on the Heritage Springer.

V-TWIN CHASSIS/Chains cont.

V-TWIN CHASSIS/Wheels

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

APPLICATION

HD-42135-A

SPOKE NIPPLE DRIVER

Laced Wheels

This 30IP Torx Plus driver is used to remove
the spoke nipple on the new laced wheels. Use
with HD-42508.

HD-44060-A

WHEEL BEARING REMOVER & INSTALLER

All Models
(2000 & Later)

Used to remove and install the sealed
wheel bearings.

1) 280856

11” Forcing Screw (w/o bearing)

2) HD-44060-3A Remover, (

⁄

”)

3) HD-44060-1

Back-up Plug

4) HD-44060-6

Installer, (

⁄

”)

5) HD-44060-4

6” Forcing Screw (w/o bearing)

6) HD-44060-5

Bridge

7) J-23444-A

Thread Lube

8) HD-44060-7A Remover, (1”)
9) HD-44060-8

Installer, (1”)

10) HD-44060-10 Remover, (25mm)
11) 217801

Nice Bearing

HD-94437-79

REAR WHEEL SPROCKET WRENCH

FLT

To remove and install sprocket mounting

FXRT

screws on rear wheel.

HD-94630-67A

WHEEL BEARING LOCKNUT WRENCH

G, KH

Fits wheel bearing slotted locknut (laced wheels).

XL Models
(1979 & Earlier)

FL
(1967-1972)

HD-94681-80

SPOKE NIPPLE WRENCH

All Models

Used to loosen and tighten wheel rim spokes
during truing adjustments.

HD-99500-80

WHEEL TRUING & BALANCING STAND

All Models

Adjustable stand for truing and balancing all
type wheels.

V-TWIN CHASSIS/Wheels cont.

Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual - page 30