Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Service Manual

2.20

REAR FORK

REMOVAL

Remove the rear wheel, rear brake caliper, and caliper
mounting bracket. See

2.5 REAR WHEEL

Remove the belt guard. See

2.18 BELT GUARD AND

DEBRIS DEFLECTOR

All But FXSB:

See

Figure 2-84

. Remove bolt (1) from

splash guard (2). Lift up on lower tabs and pull lower end
of splash guard rearward. Remove splash guard from rear
fork.

FXSB:

Pull splash guard away from rear fork.

Remove the rear shock absorber bolts and washers (8)
only. See

2.19 REAR SHOCK ABSORBERS

NOTE

When removing pivot shaft, make note of spacer position on
each side of transmission. Spacers differ slightly in length from
each other and must be installed on the same side from which
they were removed. Refer to

Table 2-18

Remove pivot shaft (4) and two spacers (11, 12). Remove
the two bushings (10) inside the spherical bearings (7).
The rear fork can now be removed from the frame.

HOME

2013 Softail Service: Chassis 2-73

sm03250b

11.

Spacer, left

Retaining ring (2)

Bolt: all but FXSB (2)

12.

Splash guard

Spacer, right

Bearing (2)

13.

Bolt and washer (2)

Rear fork

Pivot shaft nut

14.

Washer

Rear shock (2)

Pivot shaft

15.

10.

Washer

Jounce bumper

Bushing (2)

Figure 2-84. Rear Fork

CLEANING AND INSPECTION

The spherical bearings are lifetime lubricated. No further
attention other than cleaning is required. The sleeve type
spherical bearings, if not damaged, will last the life of the
motorcycle.

Clean the bearing bore with a clean shop towel, removing any
dirt or grit adhering to the bearing surface.

Rough check the rear fork for correct alignment. Replace the
rear fork if bent.

PIVOT BEARING REPLACEMENT

Remove the rear fork from the vehicle. See

2.20 REAR

FORK, Removal

NOTE

The retaining ring fits into a machined groove on the bearing
and can be removed with the bearing.

HOME

2-74 2013 Softail Service: Chassis

Press out the fork pivot bearing with a suitable driver from
the center of the fork toward the outside.

Install a

new

retaining ring onto a

new

bearing.

Position the bearing assembly against the outboard side
of the rear fork pivot boss with the retaining ring outboard.

Press the bearing assembly into the rear fork pivot boss
using a suitable driver.

Repeat for the other side.

Install rear fork on vehicle. See

2.20 REAR FORK,

Installation

INSTALLATION

TORQUE VALUE

FASTENER

122-149 Nm

90-110 ft-lbs

Pivot shaft nut

See

Figure 2-84

. Install jounce bumper (15), if removed.

Place rear fork (3) in the frame so that the bores in the
frame align with the bores in the fork. Insert the bushings
(10) into the spherical bearings (7) from the inside.

Install pivot shaft (4).

Apply ANTI-SEIZE LUBRICANT to pivot shaft.

NOTE

Spacers differ slightly in length from each other and must
be installed on the same side from which they were

removed. Spacers are identified by the number of
machined lines. Refer to

Table 2-18

From the right side, install pivot shaft (4) and spacers
(11, 12) with spacer collars facing transmission case.

Apply LOCTITE 262 HIGH STRENGTH THREAD-
LOCKER AND SEALANT (red) to threads of pivot
shaft nut. Install and tighten pivot shaft nut to 90-110
ft-lbs (122-149 Nm).

NOTE

Proper pivot shaft tightening is important to maintain rear fork
alignment.

Check for freedom of rotation of the rear fork around the
bearings and that the fork and frame side members have
not been distorted when the pivot shaft nut was tightened.

Install the evaporative canister (California models). See

4.19 EVAPORATIVE EMISSIONS CONTROL SYSTEM

Install splash guard (2). Install bolts (1), if equipped.

Install caliper mounting bracket, rear wheel and brake
caliper. See

2.5 REAR WHEEL

Install both rear shock absorbers (9) using bolts and
washers (8). See

2.19 REAR SHOCK ABSORBERS

Table 2-18. Transmission Spacer Sizes

NUMBER OF
MACHINED
LINES

IN.

VEHICLE

LEFT OR RIGHT

SIDE

49.43

1.946

Left side

39.85

1.569

Right side

HOME

2013 Softail Service: Chassis 2-75

2.21

THROTTLE CONTROL

REMOVAL/DISASSEMBLY

See

Figure 2-85

. Loosen cable adjuster jamnuts (1). Screw

throttle cable adjuster until it is as short as possible.
Remove the two screws that hold the handlebar housing
together to separate the upper and lower housings.

Unhook the ferrules and cables from the throttle grip and
lower housing.

Remove air cleaner assembly. See

4.3 AIR CLEANER

ASSEMBLY

Disconnect throttle cables from induction module. See

4.11 INDUCTION MODULE, Removal

See

Figure 2-86

. Pull the cables from the housing by pla-

cing a drop of oil on the retaining ring that holds the cable
in the housing, then firmly pull the bent tubing portion of
the cable out of the housing using a rocking motion.

CLEANING AND INSPECTION

Compressed air can pierce the skin and flying debris from
compressed air could cause serious eye injury. Wear
safety glasses when working with compressed air. Never
use your hand to check for air leaks or to determine air
flow rates. (00061a)

Wash all components in non-flammable cleaning solvent.
Blow parts dry with low pressure compressed air.

Replace the control cables if frayed, kinked or bent.

Put one or two drops of oil into the housing of each control
cable.

ASSEMBLY/INSTALLATION

TORQUE VALUE

FASTENER

4.0-5.1 Nm

35-45

in-lbs

Throttle control housing
screws

Apply a light coating of graphite to the handlebar and
inside surface of the housings.

See

Figure 2-86

. Attach the control cable assemblies to

the lower housing.

Push the silver insert of the throttle cable (1) housing
into the hole in front of the tension adjuster screw.

Push the gold diameter insert of the idle cable (5)
housing into the hole at the rear of the tension adjuster
screw.

Install adjusting screw, spring and friction pad in the
lower housing if they were removed.

Position the throttle grip on the handlebar. Place the lower
housing on the throttle. Position the ferrules and retaining
rings over the cable balls and seat them in the throttle
notches.

sm03254

1. Adjuster jamnuts
2. Colored inserts

Figure 2-85. Handlebar Throttle Control

sm01084a

1. Throttle cable (silver insert, front hole)
2. Groove in throttle grip
3. Notch
4. Brass ferrule
5. Idle cable (gold insert, rear hole)

Figure 2-86. Throttle Cable Attachment

Do not tighten throttle friction adjustment screw to the
point where the engine will not return to idle automatically.
Over-tightening can lead to loss of vehicle control, which
could result in death or serious injury. (00031b)

Fasten upper housing to lower housing using two screws.
Tighten to 35-45

in-lbs

(4.0-5.1 Nm).

Pinched throttle cables can restrict throttle response,
which could result in loss of control and death or serious
injury. (00423b)

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2-76 2013 Softail Service: Chassis

Make sure throttle cables are routed below the handlebars
and behind the fork bracket. They continue under the fuel
tank through two cable clamps and back to throttle body.

Install

throttle

cables

induction

module.

See

4.11 INDUCTION MODULE, Installation

Adjust throttle cables. See

1.13 THROTTLE CABLES

Install air cleaner. See

4.3 AIR CLEANER ASSEMBLY

HOME

2013 Softail Service: Chassis 2-77

2.22

CLUTCH CONTROL

REMOVAL

Loosen clutch adjuster so clutch cable is fully slack. See

1.11 CLUTCH

See

Figure 2-87

. Remove the retaining ring (2) and pivot

pin (4). Remove the clutch cable anchor pin (1) from the
hand lever.

Wear safety glasses or goggles when removing or
installing retaining rings. Retaining rings can slip from the
pliers and could be propelled with enough force to cause
serious eye injury. (00312a)

Drain transmission lubricant and remove fill plug dipstick.
Remove transmission side cover. See

6.5 CLUTCH

RELEASE COVER

See

Figure 2-88

. Note position of retaining ring (1)

opening. Retaining ring opening must be positioned in
approximately the same location during assembly. Remove
retaining ring.

Pull inner ramp (2) and ramp coupling (3) out of side cover.
Hold inner and outer ramps together to keep balls from
falling free.

Rotate the inner ramp to a position which will allow the
coupling to be disconnected from the inner ramp lever
arm. Disconnect coupling from inner ramp. Disconnect
cable end (4) from coupling.

Back out threaded cable fitting (5) from side cover.

INSTALLATION

See

Figure 2-87

. Insert anchor pin (1) through handle and

clutch cable clevis (3).

Place handle in bracket and install pivot pin (4) and
retaining ring (2).

Check that clutch cable is properly routed.

Route clutch cable across the front of handlebars for
the following model: FXST. Route clutch cable behind
handlebars for the following models: FLSTF/B,
FLSTC, FLSTN.

Route cable down to clamp on left frame downtube.

Route cable under engine mount spacer, gear cover,
and through bracket.

Route cable to transmission cover.

See

Figure 2-88

. Install

new

O-ring on end of clutch cable

threads. Apply a drop of LOCTITE 243 MEDIUM
STRENGTH THREADLOCKER AND SEALANT (blue) to
clutch cable fitting and screw fitting into clutch release
cover. Do not tighten at this time.

Connect cable end to ramp coupling (3). Rotate ramps for
best access and install coupling on inner ramp (2). Place
ramp assembly in position in side cover.

Wear safety glasses or goggles when removing or
installing retaining rings. Retaining rings can slip from the
pliers and could be propelled with enough force to cause
serious eye injury. (00312a)

Install retaining ring (1). Position retaining ring opening to
the right of the outer ramp tang (the stop that prevents
rotation).

Place

new

gasket on side cover and install, fully tightening

the clutch cable fitting. See

6.5 CLUTCH RELEASE

COVER

Place a few drops of oil inside cable housing.

NOTE

Anchor pin does not require lubrication.

Adjust clutch cable. See

1.11 CLUTCH

sm02481

1. Anchor pin
2. Retaining ring
3. Clevis
4. Pivot pin

Figure 2-87. Clutch Cable Installation

HOME

2-78 2013 Softail Service: Chassis

2.23

HANDLEBARS: FLSTC, FLSTN, FLS, FXST

REMOVAL

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

Remove main fuse.

Place blanket or protective cover over front of fuel tank to
protect against scratches and other damage.

Remove front master cylinder, right handlebar switch
assembly, and throttle. See

7.36 RIGHT HANDLEBAR

CONTROL MODULE

Remove clutch control and left handlebar switch assembly.
See

7.37 LEFT HANDLEBAR CONTROL MODULE

NOTE

Original equipment grip is glued in place and must be cut off.
Remove grip only if necessary.

Remove left handlebar grip.

See

Figure 2-89

. Remove upper handlebar clamp

fasteners (2).

FLSTC/FXST:

remove upper handlebar clamp (4).

FLSTN/FLS:

remove upper handlebar clamp (3).

Remove handlebar (1).

If removing lower handlebar clamps (6), remove two lower
handlebar clamp fasteners (13), lockwashers (12), and
lower handlebar clamps from upper fork bracket (10).
Replace bushings (8) if necessary.

sm03252b

1. Handlebar
2. Upper handlebar clamp fastener (4)
3. Upper handlebar clamp (FLSTN/FLS)
4. Upper handlebar clamp (FLSTC/FXST)
5. Wire harness retainer (4)
6. Lower handlebar clamp (2)
7. Upper cup washer (2)
8. Bushing (2)
9. Spacer (2)
10. Upper fork bracket (typical)
11. Lower cup washer (2)
12. Lockwasher (2)
13. Lower handlebar clamp fastener (2)

Figure 2-89. Handlebars: All but FLSTF/FLSTFB/FXS

HOME

2-80 2013 Softail Service: Chassis

INSTALLATION

TORQUE VALUE

FASTENER

16.3-20.3 Nm

12-15 ft-lbs

Handlebar clamp rear
fasteners: FLSTC, FLSTN,
FLS, FXST

16.3-20.3 Nm

12-15 ft-lbs

Handlebar clamp front
fasteners: FLSTC, FLSTN,
FLS, FXST

40.7-54.3 Nm

30-40 ft-lbs

Handlebar clamp fasteners,
lower: FLSTC, FLSTN, FLS,
FXST

See

Figure 2-89

. If lower handlebar clamps (6) were

removed, install lockwashers (12) on lower handlebar
clamp fasteners (13).

NOTE

In next step, make sure cup washers (7, 11), bushings (8) and
spacer (9) are in position in upper fork bracket (10).

Slide lower handlebar clamp fasteners through upper fork
bracket.

Loosely install lower handlebar clamps to upper fork
bracket using lower handlebar clamp fasteners.

See

Figure 2-90

. Place handlebars on lower handlebar

clamps. Install upper handlebar clamps. Install but do not
tighten clamp fasteners.

Using knurled areas of handlebar as a guide, center
handlebars between lower handlebar clamps.

NOTE

On some models, knurled areas of handlebar will be completely
hidden by upper handlebar clamp and will not be visible at all
when handlebar is centered properly.

Raise handlebars to normal riding position and hold in
position.

Secure handlebars in clamp:

Hand tighten two front screws (4).

Tighten rear fasteners (3) to 12-15 ft-lbs (16.3-20.3
Nm).

Final tighten two front screws (4) to 12-15 ft-lbs (16.3-
20.3 Nm). Slight gap between upper and lower clamps
should exist at front.

See

Figure 2-89

. Tighten lower handlebar clamp fasteners

(15) to 30-40 ft-lbs (40.7-54.3 Nm).

Install right and left switch assemblies, throttle control,
clutch lever assembly, and front master cylinder assembly.

See

7.36 RIGHT HANDLEBAR CONTROL MODULE

and

7.37 LEFT HANDLEBAR CONTROL MODULE

10. Test front brake lever for pressure and operation.

11. Test throttle for correct operation. Adjust as required. See

1.13 THROTTLE CABLES

12. Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

13. Install seat.

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

14. Turn the ignition/light key switch to IGNITION and test

lights and switches for proper operation.

15. Apply brake lever to test stop light lamp.

sm03256

1. Lower clamp (2)
2. Cast-in spacers (2)
3. Rear screw (2)
4. Front screw (2)
5. Upper clamp

Figure 2-90. Handlebar Riser

HOME

2013 Softail Service: Chassis 2-81

2.24

HANDLEBARS: FLSTF/B

REMOVAL

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

Remove main fuse.

See

Figure 2-91

. Remove acorn nut (1) and washer (2).

Remove instrument console and allow to hang off the left
side. Suspend console using an elastic cord or piece of
small rope to prevent strain on the harness.

Unplug fuel gauge connector located under the fuel tank.

Remove fuel tank fasteners, vent hose, and fuel supply
fitting. Slide fuel tank back to access electrical connectors.
See

4.6 FUEL TANK

Place blanket or protective cover over front of fuel tank to
protect against scratches and other damage.

Disconnect all left and right side hand control connectors
from main harness.

NOTE

Make note of wire colors and locations in connector before
removal to aid during installation.

Identify wire locations and remove terminals from hand
control connector housings (left hand control connector
[24], right hand control connector [22]). See

A.19 MOLEX

MX 150 SEALED CONNECTORS

for connector informa-

tion.

Remove terminals from turn signal lamp multilock con-
nector. See

A.20 TYCO 070 MULTILOCK UNSEALED

CONNECTOR

for connector information.

10. Remove front master cylinder, right handlebar switch

assembly, and throttle. See

7.36 RIGHT HANDLEBAR

CONTROL MODULE

11. Remove clutch control and left handlebar switch assembly.

See

7.37 LEFT HANDLEBAR CONTROL MODULE

NOTE

Original equipment grip is glued in place and must be cut off
to remove. Remove grip only if necessary.

12. Remove left handlebar grip.

13. Remove switch housings, turn signals and wiring from

handlebars.

14. See

Figure 2-92

. Remove upper handlebar clamp

fasteners (2) and upper handlebar clamps (3).

15. Remove handlebars.

16. If removing lower handlebar clamps (4), remove two lower

handlebar clamp fasteners (12), lockwashers (11), washers
(10), and lower handlebar clamps from upper fork bracket
(8).

sm02750a

1. Acorn nut
2. Washer

Figure 2-91. Instrument Console

HOME

2-82 2013 Softail Service: Chassis

sm03257a

1. Handlebar
2. Upper handlebar clamp fastener (4)
3. Upper handlebar clamp
4. Lower handlebar clamp (2)
5. Upper cup washer (2)
6. Bushing (2)
7. Spacer (2)
8. Upper fork bracket
9. Lower cup washer (2)
10. Washer
11. Lockwasher (2)
12. Lower handlebar clamp fastener (2)

Figure 2-92. Handlebars: FLSTF/B

INSTALLATION

TORQUE VALUE

FASTENER

16.3-24.4 Nm

12-18 ft-lbs

Handlebar upper clamp
fasteners; FLSTF/B

40.7-54.2 Nm

30-40 ft-lbs

Handlebar lower clamp
fastener; FLSTF/B

NOTE

The turn signal wires enter the switch housings through a relief
grommet in the housing. The turn signals must be supported
throughout this procedure to prevent pulling the grommet or
the turn signal wires out of the housing.

Repair or replace switches, turn signal switches, wires
and grommets as necessary.

NOTE

For handlebar switch repair procedures, see

7.35 HANDLEBAR

CONTROL MODULES

Wrap wire ends and open ends of conduit with electrical
tape.

Cut a length of mechanics wire to use as a leader.

Lay mechanics wire along the wire harnesses so a few
inches overlap and secure using electrical tape.

If necessary, replace grommets on handlebars wire
openings.

Lubricate wire conduits with glass cleaner.

See

Figure 2-93

. Thread the wire leaders through the

handlebar grommets and out the center hole.

Pull wire bundles through to the handlebar center hole.

Loosely install left and right switch housings.

10. Pull slack from wire harnesses and remove the tape and

mechanics wire.

HOME

2013 Softail Service: Chassis 2-83

sm03258

Figure 2-93. Wire Leader in Handlebars (handlebars

removed from motorcycle)

11. See

Figure 2-92

. If lower handlebar clamps (4) were

removed, install washers (10), and lockwashers (11) on
lower handlebar clamp fasteners (12).

12. Slide lower handlebar clamp fasteners through upper fork

bracket (8).

13. Loosely install lower handlebar clamps to upper fork

bracket using lower handlebar clamp fasteners.

14. Place handlebars (1) on lower handlebar clamps. Install

upper handlebar clamps (3). Install but do not tighten
clamp fasteners.

15. Insert wires into proper locations in wire connector hous-

ings. See

B.2 WIRING DIAGRAMS

for connector/wire

assignments.

16. Connect left and right hand control connectors [22, 24].

17. Connect turn signal connector [31].

18. Slide fuel tank into position and install fuel tank fasteners.

Connect vent hose and fuel supply fitting. See

4.6 FUEL

TANK

19. Connect fuel gauge connector [117].

20. Install instrument console and secure with washer and

acorn nut.

21. Using knurled areas of handlebar as a guide, center

handlebars between lower handlebar clamps.

NOTE

On some models, knurled areas of handlebar will be completely
hidden by upper handlebar clamp when handlebar is centered
properly.

22. Raise handlebars to normal riding position and hold in

position.

NOTE

Gap between upper and lower clamps should be equal front
and rear.

23. Tighten front and rear fasteners to 12-18 ft-lbs (16.3-24.4

Nm).

24. See

Figure 2-92

. Remove one lower handlebar clamp

fastener (12). Apply LOCTITE 262 HIGH STRENGTH
THREADLOCKER AND SEALANT (red) to fastener
threads.

25. Install fastener and tighten to 30-40 ft-lbs (40.7-54.2 Nm).

Repeat for other fastener.

sm03982b

1. Clamping surface
2. Range marks

Figure 2-94. Left Hand Control Assembly to Handlebar

Alignment

HOME

2-84 2013 Softail Service: Chassis

sm04496a

1. Clamping surface
2. Range marks

Figure 2-95. Right Hand Control Assembly to Handlebar

Alignment

NOTE

See

Figure 2-94

Figure 2-95

. When installing left and right

handlebar switch assemblies, make sure that clamping surface
(1) stays within the range marks (2) or damage to the wires
will occur.

26. Install clutch control, front master cylinder, left handlebar

switch assembly, and right handlebar switch assembly.

Align housings and tighten fasteners. See

7.37 LEFT

HANDLEBAR CONTROL MODULE

7.36 RIGHT

HANDLEBAR CONTROL MODULE

27. Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

28. Install seat.

29. Test throttle for correct operation. Adjust as required. See

1.13 THROTTLE CABLES

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

30. Turn the ignition/light key switch to IGNITION and test

lights and switches for proper operation.

31. Apply brake lever to test stop light lamp.

After repairing the brake system, test brakes at low speed.
If brakes are not operating properly, testing at high speeds
can cause loss of control, which could result in death or
serious injury. (00289a)

32. Test front brake lever for pressure and operation.

HOME

2013 Softail Service: Chassis 2-85

2.25

HANDLEBARS: FXS

REMOVAL

NOTE

Handlebars are not adjustable. There is a flat above the
threaded shaft to prevent rotation.

To prevent accidental vehicle start-up, which could cause
death or serious injury, remove main fuse before pro-
ceeding. (00251b)

Remove main fuse.

See

4.7 CONSOLE: FXS, FXSB

. Remove console.

Remove fuel tank fasteners, vent hose, fuel supply fitting
and fuel pump connector. Slide fuel tank back to access
electrical connectors. See

4.6 FUEL TANK

Place blanket or protective cover over front of fuel tank to
protect against scratches and other damage.

See

7.37 LEFT HANDLEBAR CONTROL MODULE

and

7.36 RIGHT HANDLEBAR CONTROL MODULE

. Discon-

nect all left and right side hand control connectors from
main harness. It is not necessary to remove connectors
from wiring.

Remove front master cylinder, right handlebar switch
assembly, and throttle. See

7.36 RIGHT HANDLEBAR

CONTROL MODULE

Remove clutch control and left handlebar switch assembly.
See

7.37 LEFT HANDLEBAR CONTROL MODULE

NOTE

Original equipment grip is glued in place and must be cut off
to remove. Remove grip only if necessary.

Remove left handlebar grip.

Remove switch housings, turn signals and wiring from
handlebars.

NOTE

See

Figure 2-96

. Nut (4) is a one time use only nut. If it is

removed, it must be replaced.

10. Remove nut (4) and washer (3) securing handlebar (1) to

upper fork bracket (2).

11. Remove handlebars.

sm07162a

1. Handlebar (right side shown)
2. Upper fork bracket
3. Washer
4. Nut
5. Flat on handlebar
6. Flat on bracket

Figure 2-96. Handlebar: FXS

INSTALLATION

TORQUE VALUE

FASTENER

122-149 Nm

90-110 ft-lbs

Handlebar nut: FXS

Repair or replace switches, turn signal switches and wires
as necessary.

NOTE

For handlebar switch repair procedures, see

7.35 HANDLEBAR

CONTROL MODULES

See

Figure 2-96

. Line up flat on handlebar (5) with flat on

upper fork bracket (6). Insert handlebar into fork bracket.

NOTE

Do not reuse nut (4). Use only a new nut.

Install washer (3) and

new

nut (4). Tighten nut to 90-110

ft-lbs (122-149 Nm).

Wrap wire ends and open ends of conduit with electrical
tape.

Cut a length of mechanics wire to use as a leader.

Lay mechanics wire along the wire harnesses so a few
inches overlap and secure using electrical tape.

Lubricate wire conduits with glass cleaner or isopropyl
alcohol.

Thread the wire leaders through the handlebar grommets
and out the hole.

Pull wire bundles through to the handlebar hole.

10. Loosely install left and right switch housings.

HOME

2-86 2013 Softail Service: Chassis

11. Pull slack from wire harnesses and remove the tape and

mechanics wire.

12. Connect left and right hand control connectors [22, 24].

13. Connect turn signal connector [31].

14. Slide fuel tank into position and install fuel tank fasteners.

Connect vent hose and fuel supply fitting. See

4.6 FUEL

TANK

15. Install console. See

4.7 CONSOLE: FXS, FXSB

sm03982b

1. Clamping surface
2. Range marks

Figure 2-97. Left Hand Control Assembly to Handlebar

Alignment

sm04496a

1. Clamping surface
2. Range marks

Figure 2-98. Right Hand Control Assembly to Handlebar

Alignment

NOTE

See

Figure 2-97

Figure 2-98

. When installing left and right

handlebar switch assemblies, make sure that clamping surface
(1) stays within the range marks (2) or damage to the wires
will occur.

16. Install clutch control, front master cylinder, left handlebar

switch assembly, and right handlebar switch assembly.
Align housings and tighten fasteners. See

7.37 LEFT

HANDLEBAR CONTROL MODULE

7.36 RIGHT

HANDLEBAR CONTROL MODULE

17. Install main fuse.

After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)

18. Install seat.

19. Test throttle for correct operation. Adjust as required. See

1.13 THROTTLE CABLES

Be sure that all lights and switches operate properly before
operating motorcycle. Low visibility of rider can result in
death or serious injury. (00316a)

20. Turn the ignition/light key switch to IGNITION and test

lights and switches for proper operation.

21. Apply brake lever to test stop light lamp.

22. Test front brake lever for pressure and operation.

HOME

2013 Softail Service: Chassis 2-87

2.26

HANDLEBARS: FXSB

REMOVAL

Handlebars

NOTE

Note conduit routing and the location of cable straps for
assembly.