Content .. 17 18 19 20 ..

SANY Crawler Hydraulic Excavator SY365H-9, SY365BH-9. Shop Manual (2014) - page 19

4-210

Structure and Functions

SY365(B)H-9 Crawler Hydraulic Excavator

4.11.3.15 Machine con

guration setup

Select Machine Configuration Setup on the
page of System Setup and press F2 or Enter
to enter the page.

This page is used to set up machine con

gu-

ration after monitor installation.

Note

: Access to System Setup requires en-

tering the password. For method of entering
password see

“

Password entry to system

information

”

on page 4-202

Key operation

●

When

“

215

”

after machine model is

blinking, each pressing of F1 will bring the
number up by 10; when

“

”

after GPS

is blinking, each pressing of F1 will bring
the number up by 10.

●

Press F2 to change Engine Model.

●

Press F3 to change Hydraulic System
Model.

●

Press F4 to change controller model.

●

Press F5 to save the change. You will
see on the screen

“

Calibration finished!

Please restart your machine.

”

●

Press

to increase or decrease the

selected machine S/N by 100.

●

Press

to increase or decrease the

selected machine S/N by 1. Depress the
key to increase S/N quickly.

●

Press ESC to return to System Setup.

●

Each pressing of the key Enter enables
the number after machine S/N or model to
blink. A blinking number can be modified
using the keys.

XP2051203023

Machine Configuration Setup

Machine Model

：

SY215C\GPS 32

Engine Model

：

CUMMINS_II

HYD SYS Model

：

KPM P

Controller Model

：

KC-MB-001

Machine S/N

：

11SY0216 00008

Use [

↑

][

↓

][

←

] and [

→

] to change machine S/N.

Model Eng

Hyd

Ctrl

Fig. 4-227

4-211

Structure and Functions

SY365(B)H-9 Crawler Hydraulic Excavator

4.11.3.16 Hydraulic oil temperature

Select Hydraulic Oil Temp on the page of Sys-
tem Setup and press F2 or Enter to enter the
page.

This page shows temperature of hydraulic oil.

Key operation

●

Press F5 or ESC to return to System Set-
up.

4.11.3.17 Screen brightness setup

Press F4 on the page of password entry to
system information to enter the page.

This page is used to adjust backlight bright-
ness of the screen.

Key operation

●

Press F1 to dim backlight.

●

Press F2 to enhance backlight.

●

Press F3 to safe brightness change.

●

Press F5 to return to System Information.

XP2051203028

HYD Oil Temp

Hydraulic Oil Temp

℃：

Fig. 4-228

XP2051203029

Press F3 to save setup

！

Screen Brightness Setup

Screen Brightness

：

20%

Fig. 4-229

4-212

Structure and Functions

SY365(B)H-9 Crawler Hydraulic Excavator

4.11.3.18 System lockout (level 1)

When this page appear on monitor, it indicates
that the excavator is locked out in level 1.

Key operation

●

Press F5 to enter the page for unlocking.

NOTE

: After 5 seconds according to the com-

mand, corresponding state (Level 1 lockout,
level 2 lockout or no lockout) will be displayed.
(Waiting for 5 seconds performs a function of

ltration.)

4.11.3.19 System lockout (level 2)

When this page appear on monitor, it indicates
that the excavator is locked out in level 2.

Key operation

●

Press F5 to enter the page for unlocking.

NOTE

: After 5 seconds according to the com-

mand, corresponding state (Level 1 lockout,
level 2 lockout or no lockout) will be displayed.
(Waiting for 5 seconds performs a function of

ltration.)

XP2051203024

System Lockout

Machine Model

：

SY205C

Machine S/N

：

00008

Lockout State

：

Level 1

Current time

：

System Locked

Contact your Sany distributor to unlock your machine.

Fig. 4-230

Fig. 4-231

XP2051203025

System Lockout

Machine Model

：

SY205C

Machine S/N

：

00008

Lockout State

：

Level 2

Current time

：

System Locked

Contact your Sany distributor to unlock your machine.

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

5-1

5 Table of Standard Values

5.1 Standard Values for Engine-Related Parts .............................................................. 5-3
5.2 Standard Values for Chassis-Related Parts ............................................................ 5-4

5-3

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Engine

ISUZU AA-6HK1-XQP-01

Item

Measurement condition

Unit

Standard values for

new machine

Repair limits

Engine speed

High idling

rpm

2,250

Low idling

rpm

1,050

Rated speed

rpm

2,000

Intake pressure

(Negative

pressure)

Air cleaner outlet location

Arm-in relief

＋

max rpm

kPa

{mmH

Min 133

{Min 1,000}

Min 133

{Min 1,000}

Exhaust color

At sudden acceleration

Bosch

Index

Max 25

At high idling

—

Valve clear-

ance

Intake valve

0.4

0.3– 0.5

Exhaust valve

0.4

0.3 – 0.5

Compression

pressure

Oil temp

：

℃

Engine speed 250 rpm

Mpa

{kg/cm

}

Min 3.0

{31}

2.5

{26}

Blow-by pres-

sure

Coolant temp

：

working range arm-

in relief

＋

max rpm

kPa

{mmH

Max 0.98

{Max 100}

1.96

{200}

Engine oil pres-

sure

High idling

MPa

{kg/cm

}

Min 0.29

{Min 3.0}

0.25

{2.5}

Low idling

MPa

{kg/cm

}

Min 0.10

{Min 1.0}

0.07

{0.7}

Engine oil temp

Full speed range (in oil pan)

℃

80 – 110

120

Fan belt ten-

sion

Between fan belt pulley and alterna-

tor belt pulley

ection when pressed with

nger

force of 58.8 N {6 kg}

8.5

Min 7

，

Max 10

A/C compres-

sor belt tension

Between fan belt pulley and com-

pressor belt pulley

ection when pressed with

nger

force of 58.8 N {6 kg}

5 – 8

5 TABLE OF STANDARD VALUES

5.1 Standard Values for Engine-Related Parts

5-4

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

5.2 Standard Values for Chassis-Related Parts

Applicable Models

SY365(B)H-9

cate-

gory

Item

Measurement Condition

Unit

Standard Value

for New Ma-

chine

Permissible

Value

Engine Speed

2 pumps at relief

●

Engine coolant temperature: Within
operational range

●

Hydraulic oil temperature: Within
operational range

●

Engine running at high idle

●

Heavy-load operating mode (H)

●

Arm-in relief condition

rpm

2,050

2 pumps at relief +
boosting (if avail-
able)

●

Engine coolant temperature: Within
operational range

●

Hydraulic oil temperature: Within
operational range

●

Engine running at high idle

●

Heavy-load operating mode (H)

●

Arm-in relief condition + boost switch
on

rpm

2,050

Speed when auto
deceleration is op-
erated

●

Engine running at high idle

●

Auto idling switch on

●

All control levers neutral

rpm

1,350

1,400

100

Spool Stroke

Boom control valve

●

Engine stopped

●

For measur-
ing points see
Control Valve
on page 3-10.

Raise

11.5

0.5

11.5

0.5

Lower

9.5

0.5

9.5

0.5

Arm control valve

11.5

0.5

11.5

0.5

Out

9.5

0.5

9.5

0.5

Bucket control valve

Curl/dump

9.5

0.5

9.5

0.5

Swing control valve

Travel (L&R)

9.5

0.5

9.5

0.5

Travel control valve

Forward & Reverse

9.5

0.5

9.5

0.5

ravel of Control Lever

Boom control lever

●

Engine stopped

●

Control lever grip at center

●

Max. reading up to stroke end (except
lever play in NEUTRAL position)

Arm control lever

Bucket control lever

Swing control lever

Travel control lever

115

Play of control lever

●

Engine stopped

●

S l i g h t l y p u s h
the control lever
with your hand.
S t o p p u s h i n g
when you feel
clear resistance

●

Max. reading up
to stroke end

Work Equipment

Max 15

Max 20

Travel

Max 20

Max 25

5-5

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Cate-
gory

Item

Measurement Condition

Unit

Standard Value for

New Machine

Permissible

Value

Operating Force of Control Lever and

Pedal

Boom control
lever

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Control lever grip at center

●

Pedal at tip

●

Max reading at stroke end

{kg}

Max 19.6

{Max 2.0}

Max 24.5

{Max 2.5}

Arm control
lever

Max 19.6

{Max 2.0}

Max 24.5

{Max 2.5}

Bucket con-
trol lever

Max 15.6

{Max 1.6}

Max 21.6

{Max 2.2}

Swing control
lever

Max 15.6

{Max 1.6}

Max 21.6

{Max 2.2}

Travel control
lever

Max 30.4

{Max 3.1}

Max 39.2

{Max 4.0}

Travel control
pedal

Max 93.1

{Max 9.5}

Max 107.6

{Max 11}

Hydraulic Pressure

Unloaded
pressure

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Working mode

：

●

Hydraulic pump output pressure
with all control levers in neutral
position

MPa

{kg/cm

}

3.5

1.0

{36

10}

3.5

1.0

{36

10}

Boom relief

●

Hydraulic oil temp

：

Within op-

erational range

●

Operate corresponding control
lever after the engine runs at
high idling speed.

●

Working mode

：

●

Hydraulic pump output pressure
with all measurement circuits
relieved

34.3

1.0

{350

10}

33.3 – 35.3

{340 – 360}

Arm relief

34.8

1.0

{355

10}

33.3 – 36.8

{340 – 375}

Bucket relief

34.8

1.0

{355

10}

33.3 – 36.8

{340 – 375}

Swing relief

●

Hydraulic oil temp

：

Within op-

erational range

●

Operate corresponding control
lever after the engine runs at
high idling speed.

●

Working mode

：

●

Hydraulic pump output pressure
with all measurement circuits
relieved

25.5

1.0

{261

10}

24.5

－

27.5

{250

－

280}

Travel relief

33.4

1.0

{342

10}

32.4 – 34.4

{330 – 351}

Control circuit
source pres-
sure

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Self pressure reducing valve
output pressure with all control
levers in NEUTRAL position

3.9

0.2

{40

3.7 – 4.1

{37 – 41}

5-6

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Cate-

gory

Item

Measurement Condition

Unit

Standard Value

for New Ma-

chine

Permissible

Value

Swing

Swing brake angle

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Working mode: H

●

Swing circle misalignment amount when stopping
after one turn

●

For measuring posture see Swing 1 on page
3-10.

degree

Max 100

(

—

)

Max 130

(

—

)

ime taken to start

swing

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at high idle

●

Working mode: H

●

Time required for passing points
90

and 180

from starting point

●

For measuring posture see Swing
1 on page 3-10.

sec.

3.1

0.3

Max 3.7

180

sec.

4.4

0.4

Max 5.5

ime taken to swing

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Working mode: H

●

Time required for 5 turns after making initial one
turn

●

For measuring posture see Swing 1 on page
3-10.

sec.

-2

Max 35

Hydraulic drift

●

Hydraulic oil temp

：

Within operational range

●

Engine stopped

●

Keeping the upper structure transverse on a
grade of 15

. For more information see Swing 2

on page 3-10.

●

Notching a mating mark on inner and outer races
of the swing circle

●

Mating mark misalignment amount during 5 min-
utes.

Motor leak-

age

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Swing lockout switch: ON

●

Leakage amount for one minute during swing
relief

ml/min

Max 5

Max 10

ravel

ravel speed

(unloaded)

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at high idle

●

Working mode: H

●

Time required for track shoes to
make 5 turns after making one
initial turn

●

For more information on measur-
ing posture see Travel 1 on page
3-11.

sec.

11.8

8.8-14.8

7.6

4.6-10.6

5-7

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Cate-

gory

Item

Measurement Condition

Unit

Standard

Value for New

Machine

Permissible

Value

ravel

ravel speed

(Actual run)

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Working mode: H

●

Level ground

●

Time required for traveling 10 m after 10 m trial
run

●

For measuring posture see Swing 2 on page 3-10.

sec.

2.5

19.5-24.5

2.5

11.5-16.5

Deviation

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Working mode: H

●

Travel Speed: Low

●

Hard level ground

●

Amount of deviation (

) while traveling 20 m after ini-

tial 10 m trial run

●

For measuring posture see Travel 2 and 3 on page
3-11.

Max 800

Max 900

Hydraulic drift

●

Hydraulic oil temp

：

Within operational range

●

Engine stopped

●

Park the machine on a grade of 12

, with the sprock-

et in the downhill direction

●

Measure the sliding distance for 5 minutes

●

For measuring posture see Travel 4 on page 3-12.

Leakage

amount of

travel motor

●

Hydraulic oil temp

：

Within operational range

●

Engine running at high idle

●

Traveling with the sprocket locked

●

Oil leakage amount for one minute with traveling in re-
lief condition

13.6

27.2

ork Equipment

Hydraulic drift

Bucket

tips

●

Hydraulic oil temp: Within operational range

●

Flat and level ground

●

Bucket full of earth or with rated load (0.8m

: 1,440 kg)

●

Boom horizontal, arm fully retracted and bucket cylin-
der fully extended

●

Engine stopped

●

Work equipment control lever in neutral position

●

Measure total amount of falling for 15 minutes by mea-
suring the falling every 5 minutes immediately after ini-
tial setting

★

Bucket tip lower distance

★

Boom cylinder: Cylinder retracting distance

★

Arm cylinder: cylinder extending distance

★

Bucket cylinder: cylinder retracting distance

●

For measuring posture see Work Equipment 1 on page
3-12.

Max 600

Max 900

Boom

cylinder

Max 20

Max 27

Arm cylin-

der

Max 20

Bucket cylinder

Max 35

Max 40

5-8

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Cate-

gory

Item

Measurement Condition

Unit

Standard Value for

New Machine

Permissible

Value

ork Equipment

ork Equipment Speed

Boom

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Working mode: H

●

Time required for the bucket
to raise from the ground to its
stroke end

●

For measuring posture see
Work Equipment 2 on page
3-12.

sec.

3.8

0.3

Max 4.8

Arm

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Working mode: H

●

Time required from dumping
stroke end to digging stroke end

●

For measuring posture see
Work Equipment 3 on page
3-13.

sec.

3.5

0.3

Max 4.5

OUT

sec.

3.0

0.3

Max 3.5

Bucket

●

Hydraulic oil temp

：

Within op-

erational range

●

Engine running at high idle

●

Working mode: H

●

Time required from dumping
stroke end to digging stroke end

●

For measuring posture see
Work Equipment 4 on page
3-13.

DIG

sec.

3.1

0.3

Max 3.4

DUMP

sec.

2.0

0.3

Max 2.3

5-9

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

Applicable Models

SY365(B)H-9

Cate-

gory

Item

Measurement Condition

Unit

Standard Value

for New Machine

Judgement

Criteria

ork Equipment

ime Delay

Boom

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at low idle

●

Working mode: H

●

Time required from maneuvering
the joystick to the moment that the
bucket reaches the ground and
begins to push the machine up-
ward, within 50 mm off the ground

●

For measuring posture see Work
Equipment 5 on page 3-13.

sec.

Max 1.0

Max 1.2

Arm

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at low idle

●

Working mode: H

●

Average time required for operat-
ing the control lever back and forth
till the arm starts to move

●

For measuring posture see Work
Equipment 6 on page 3-14.

sec.

Max 2.0

Max 2.8

Bucket

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at low idle

●

Working mode: H

●

Average time required for operat-
ing the control lever back and forth
till the arm starts to move

●

For measuring posture see Work
Equipment 7 on page 3-14.

sec.

Max 1.0

Max 3.6

Internal Leakage

Cylinders

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at high idle

●

Leakage amount for one (1) min-
ute with cylinder or travel mea-
sured at relief condition

ml/min

Central
Swivel
Joint

Performance in Combined

Operations

Amount of devia-
tion in simultane-
ous operation of
work equipment
and travel

●

Hydraulic oil temp

：

Within opera-

tional range

●

Engine running at high idle

●

Working mode: H

●

Travel Speed: Low

●

Amount of deviation measured for
20 m after traveling about 10 m on
a hard level ground

●

For measuring posture see Travel
2 and 3 on page 3-11.

Max 200

Max 220

5-10

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

ZX335-1003002

ZX335-1003004

15°

ZX335-1003006

Sprocket

Control valve: Spool stroke

Swing 1: Swing brake angle, time taken to
start swing and time taken to swing

Swing 2: Hydraulic drift of swing

Machine attitudes applicable to perfor-
mance test and testing procedure of all
machine models

Fig. 5-1

Fig. 5-3

Fig. 5-2

5-11

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

ZX335-1003003

45°

ZX335-1003005

10m

ZX335-1003007

Travel 1: Travel speed (without load)

Travel 2: Travel speed (actual run), Travel de-
viation

Travel 3: Travel deviation

Fig. 5-4

Fig. 5-5

Fig. 5-6

5-12

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

12°

ZX335-1003008

ZX335-1003010

ZX335-1003012

Travel 4: Hydraulic drift of travel

Work equipment 1: Hydraulic drift of work
equipment

Work equipment 2: Boom speed

Fig. 5-7

Fig. 5-8

Fig. 5-9

5-13

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

ZX335-1003009

ZX335-1003011

ZX335-1003013

Work equipment 3: Arm speed

Work equipment 4: Bucket speed

Work equipment 5: Boom delay

Fig. 5-10

Fig. 5-11

Fig. 5-12

5-14

Standard Values

SY365(B)H-9 Crawler Hydraulic Excavator

ZX335-1003014

ZX335-1003015

Work equipment 6: Arm delay

Work equipment 7: Bucket delay

Fig. 5-13

Fig. 5-14

Content .. 17 18 19 20 ..