SANY Crawler Hydraulic Excavator SY365H-9, SY365BH-9. Shop Manual (2014)

2-26

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

2.4.19 Avoiding

re and explosion

●

Then engine must be shut down and elec-
trical equipment must be switched off when
refueling the tank. Be extremely care-
ful when adding fuel to a hot engine. No
sparks shall occur around the grounding
nozzle.

●

Handle all solvents and dry chemicals in a
place with good ventilation according to the
steps indicated on vessel.

●

Clean the machine of all dust and residu-
als. Never place greasy rag or other

am-

mable materials on machine.

●

When cleaning the parts and components,
use non

ammable solvents instead of gas-

oline, diesel oil or other

ammable

uids.

●

Store flammable liquids and materials in
suitable vessels as required by safety laws
and regulations.

●

Check fire extinguishers, fire-fighting sys-
tem and fire detectors (if equipment) and
make sure they are ready for use.

CZ335-1102014

Fig. 2-39

WARNING

●

Never smoke when handling the fuel or
maintaining the fuel system. The gases
in empty fuel tank can cause explosion
easily. Never carry out

ame-cutting or

welding operation on fuel pipe, fuel tank
or fuel vessels, which can lead to fire,
explosion, injury or death.

2-27

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

2.4.20 Chemical hazard

Exposure to hazardous chemicals pose a
serious danger if released or mishandled.
Handling hazardous materials often releases
substances that could pose a hazard. Tempo-
rary implication or possible residual injury may
result unless proper precautions are observed
while working with these materials. All work-
ers involved in handling hazardous materi-
als should use approved personal protective
equipment and follow all environmental safety
regulations.

2.4.21 Material Safety Data Sheets

(MSDS)

Material Safety Data Sheet (MSDS) informa-
tion relating to the materials the workers could
be exposed to.

●

MSDS data sheets provide both workers
and emergency personnel with the proper
procedures for handling or working with a
particular substance. Information includes
physical data, health effects, first aid, re-
activity, storage, disposal and protective
equipment required.

●

Be sure all personnel involved are familiar
with all MSDS-related information as it re-
lates to the hazardous materials they could
be exposed to. Keep MSDS data sheets
handy in site of all employees and emer-
gency personnel where they can be easily
accessed.

●

Never handle hazardous materials with-
out the proper MSDS information. Always
verify the data on the MSDS sheet before
handling any hazardous materials.

Fig. 2-40

2-28

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

2.4.22 Proper disposal of wastes

Improper disposal of wastes harms the envi-
ronment and ecology. Consult local environ-
mental protection department or Sany dis-
tributors for methods of recycling and waste
disposal.

●

Potential harmful substances used in Sany
products include hydraulic oil, fuel, cooling
liquid, refrigerant,

lter and batteries etc..

●

Use leak-proof vessels to hold discharged

uids. Never use food or beverage contain-

ers.

●

Never dump waste fluids directly to the
ground, sewage or water source.

●

Leaking of refrigerant from air conditioner
can spoil the atmosphere of the globe.
Related laws and regulations must be fol-
lowed to recover or regenerate the refriger-
ant.

CZ335-1102086

Fig. 2-41

CZ335-1102087

Fig. 2-42

2-29

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

2.5 Other Precautions

2.5.1 Sling work and giving signals

1. Only one appointed worker is allowed to

give signals and co-workers must commu-
nicate with each other frequently. The ap-
pointed signal person must give specified
signals clearly at a place where he is seen
well from the operator's seat and where he
can see the working condition easily. The
signal person must always stand in front of
the load and guide the operator safely.

●

Do not stand under the load.

●

Do not step on the load.

2. Check the slings before starting sling work.

3. Always wear gloves during sling work.

(Wear leather gloves, if available.)

4. Measure the weight of the load by the eye

and check its center of gravity.

5. Use proper sling according to the weight of

the load and method of slinging. If too thick
wire ropes are used to sling a light load,
the load may slip and fall.

6. Do not sling a load with 1 wire rope alone.

If it is slung so, it may rotate and may slip
out of the rope. Install 2 or more wire ropes
symmetrically.

7. Limit the hanging angle to 60º, as a rule.

Do not sling a heavy load with ropes
forming a wide hanging angle from the
hook. When hoisting a load with 2 or more
ropes, the force subjected to each rope will
increase with the hanging angle. The table
below shows the variation of allowable
load in kN {kg} when hoisting is made with
2 ropes, each of which is allowed to sling
up to 9.8 kN {1,000 kg} vertically, at various
hanging angles. When the 2 ropes sling a
load vertically, up to 19.6 kN {2,000 kg} of
total weight can be suspended. This weight
is reduced to 9.8 kN {1,000 kg} when the 2
ropes make a hanging angle of 120

. If

the 2 ropes sling a 19.6 kN {2,000 kg} load

19.6

2000

18.6

1900

16.7

1700

13.7

1400

9.8

1000

4.9

500

19.6

2000

9.8

1000

120

150

ZX215-1000001

Hanging angle (Deg.)

Load capacity kN(kg)

Fig. 2-43

2-30

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

at a lifting angle of 150

, each of them

is subjected to a force as large as 39.2 kN
{4,000 kg}.

8. When installing wire ropes to an angular

load, apply softeners to protect the wire
ropes. If the load is slippery, apply proper
material to prevent the wire rope from slip-
ping.

9. Use the specified eyebolts and fix wire

ropes, chains, etc. to them with shackles,
etc.

10. Apply wire ropes to the middle portion of

the hook.

●

Slinging near the tip of the hook may
cause the rope to slip off the hook dur-
ing hoisting. The hook has the maxi-
mum strength at the middle portion.

11. Do not use twisted or kinked wire ropes.

12. When lifting up a load, observe the follow-

ing.

●

Wind in the crane slowly until wire
ropes are stretched. When settling the
wire ropes with the hand, do not grasp
them but press them from above. If
you grasp them, your fingers may be
caught.

●

After the wire ropes are stretched, stop
the crane and check the condition of
the slung load, wire ropes, and soft-
ener.

●

If the load is unstable or the wire rope
or chains are twisted, lower the load
and lift it up again.

●

Do not lift up the load slantingly.

13. When lifting down a load, observe the fol-

lowing.

●

When lifting down a load, stop it tempo-
rarily at 30 cm above the

oor, and then

lower it slowly.

●

Check that the load is stable, and then
remove the sling.

ZX215-1000002

100% 88% 79% 71% 41%

Fig. 2-44

2-31

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

●

Remove kinks and dirt from the wire
ropes and chains used for the sling
work, and put them in the specified
place.

2.5.2 Using mobile crane

2.5.3 Using overhead hoist crane

1. Before starting work, inspect the wire

ropes, brake, clutch, controller, rails, over
wind stop device, electric shock prevention
earth leakage breaker, crane collision
prevention device, and power application
warning lamp, and check safety.

2. Observe the signals for sling work.

3. Operate the hoist at a safe place.

4. Check the direction indicator plates (east,

west, south, and north) and the directions
of the control buttons without fail

5. Do not sling a load slantingly. Do not move

the crane while the slung load is swinging.

6. Do not raise or lower a load while the

crane is moving longitudinally or laterally.

7. Do not drag a sling.

8. When lifting up a load, stop it just after it

leaves the ground and check safety, and
then lift it up.

9. Consider the travel route in advance and

lift up a load to a safe height.

10. Place the control switch on a position

where it will not be an obstacle to work and
passage.

CAUTION

●

Read the Operation and Maintenance
Manual of the crane carefully in ad-
vance and operate the crane safely.

2-32

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

11. After operating the hoist, do not swing the

control switch.

12. Remember the position of the main switch

so that you can turn off the power immedi-
ately in an emergency.

13. If the hoist stops because of a power

failure, turn the power switch OFF. When
turning on a switch which was turned OFF
by the electric shock prevention earth leak-
age breaker, check that the devices related
to that switch are not in operation state.

14. If you find an obstacle around the hoist,

stop the operation.

15. After finishing the work, stop the hoist at

the speci

ed position and raise the hook to

at least 2 m above the

oor. Do not leave

the sling installed to the hook.

2-33

Shop Safety

SY365(B)H-9 Crawler Hydraulic Excavator

2.5.4 Selecting wire ropes

Select adequate ropes according to the weight of parts to be hoisted. See the table below.

Wire Rope

(Standard Z or S type of strand, ungalvanized)

Nominal Diameter

Allowable Load

9.8

1.0

11.5

13.7

1.4

12.5

15.7

1.6

21.6

2.2

27.5

2.8

35.5

3.6

43.1

4.4

22.4

54.9

5.6

98.1

10.0

176.5

18.0

274.6

28.0

392.2

40.0

CAUTION

●

The allowable load is one-sixth of the
breaking strength of the rope used
(Safety coef

cient: 6).

Speci

cations

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

3-1

3 Speci

cations

3.1 Speci

c Dimension .................................................................................................. 1-3

3.1.1 Dimension ...................................................................................................... 1-3
3.1.2 Working ranges .............................................................................................. 1-4

3.2 Technical Speci

cations ........................................................................................... 1-5

3.3 Weight Table ............................................................................................................ 1-7
3.4 Engine oil, Fuel and Coolant.................................................................................... 1-8
3.5 Engine Performance Curves.................................................................................... 1-9

1-3

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

Item

Unit

SY365H-9

SY365BH-9

Shipping length

11,360

11,380

Overall width

3,190

Shipping height

3,550

3,640

Top width

3,150

Overall height (to cab top)

3,320

Standard width of track shoe

600

Gauge

2,590

Min. ground clearance

550

Tail swing radius

3,380

Track grounding length

4,140

Track length

5,065

Upper-structure ground clearance

1,250

3 SPECIFICATIONS

3.1 Speci

c Dimension

3.1.1 Dimension

CZ425-1103002

G H

J
K

Fig. 3-1

1-5

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

Item

Unit

SY365H-9

SY365BH-9

Max. cutting height

9,900

9,850

Max. dumping height

6,930

6,815

Max. digging depth

7,040

6,750

Max. vertical wall depth

5,180

4,870

Max. digging reach

10,610

10,405

Min. swing radius

4,330

4,300

Max. height at min. swing radius

8,600

8,720

3.2 Technical Speci

cations

Item

Unit

SY365H-9

SY365BH-9

Bucket capacity

1.6

（

Rockwork

）

1.8

（

Earthwork

）

Operating weight

35,000

Max bucket digging force

235

Max arm-in force

180

206

Swing speed

rpm

9.5

Travel speed (high/low)

km/h

5.5/3.5

Gradeability

Degree

Speci

c ground pressures

KPa

1-6

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

Machine Model

SY365H-9

SY365BH-9

Engine

Model

Type
No. Of cylinder-bore

stroke
Total displacement

ISUZU AA-6HK1XQP-01

6 cylinders, 4 cycles, water cooling, in-line, and direct injection

115mm

125mm

7.8

Performance

Rated power
Max. torque
Max. speed at zero load
Min. speed at zero load
Min. fuel consumption

kW/rpm

N·m/rpm

rpm
rpm

g/kWh

190.5/ 2000

873 / 1700

2200

1000

237

Start motor
Alternator

24V/5kW

24V/50A

Undercarriage

Carrier roller (each side)

Track roller (each side)

Track shoe (each side)

Hydraulic system

Hydraulic pump

Type
Max main pump delivery
Main safety valve pres-
sure

L/min

Mpa

KAWASAKI (two variable swash plate plunger pumps, constant

power control and proportional solenoid valve)

158

34.3

Control valve

Type X No.
Control method

KMX32NA/P45001

Hydraulic type

Hydraulic motor

Travel motor

Angle type variable plunger motor A6VE107HZ3/63W-

VZL22XB-S

Planetary gear reducer F80/121/OM/MB

(Including brake valve and parking brake)

Swing motor

Angle type plunger motor - planetary gear reducer (upright)

180CHB-10A-3NA/265 - RG20D25G2-140

(Swing stop controller)

Hydraulic cylinder

Type

Boom

Arm

Bucket

Boom

Arm

Bucket

Reciprocal plunger

Cylinder inner diameter
Piston rod diameter
Stroke

mm
mm
mm

140
100

1420

170
120

1748

140
100

1135

140
100

1480

160

110

1685

140
100

1748

Hydraulic tank
Hydraulic oil

lter element

Hydraulic oil cooler

Closed type

Tank return side

Air-cooling type

1-7

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

3.3 Weight Table

Unit: kg

Machine Model

SY365H-9

SY365BH-9

Engine

720

Radiator assembly

118

Hydraulic tank assembly (excluding
hydraulic oil)

234

Fuel tank assembly (excluding fuel)

235

Swing platform

3040

Operator station

150

Operator seat & console

Counterweight

6800

Hydraulic pump

186

Main control valve

380

Swing reducer assembly

422

Travel reducer assembly

389

Swivel joint

Track frame
Swing bearing
Idler
Tensioning device
Carrier roller
Track roller

4612

544

175

190

4612

544

175

190

Boom assembly

2574

Arm assembly

1165

1200

Bucket assembly

1620

1582

Boom cylinder assembly

264

Arm cylinder assembly

484

Bucket cylinder assembly

150

Connecting rod

114

105

Rocker arm

Note: The weight table is only used as a reference for handling the components or transporting
the machine.

1-8

Speci

cations

SY365(B)H-9 Crawler Hydraulic Excavator

3.4 Engine oil, Fuel and Coolant

Reservoir

Liquid

type

Ambient temperature

-22 -4 14 32 50 68 86 104 122

℉

-30 -20 -10 0 10 20 30 40 50

℃

Engine oil pan

Engine oil

SAE 30

SAE 10W

SAE 10W-30

SAE 15W-40

Carrier roller

Idler

Track roller

SAE 30

Swing drive

Gear oil

Final drive

Hydraulic sys-

tem

Engine oil

SAE 10W

SAE 10W-30

SAE 15W-40

Hydraulic

oil

HDZ32 low temp, wear-resistant

HDZ46 wear-resistant

HDZ68 wear-resistant

Fuel tank

Diesel oil

GB252 super 0#

GB252 super -20#

GB252 super -35#

Grease

tting

Grease

NLGI No.2

Cooling sys-

tem

Coolant

TEEC-L35 antifreeze

Note: 1) Sany recommends using API CF-4 or above, not lower than API CD.

2) Sany recommends using gear oil GL-5.

3) To ensure oil quality, always buy genuine oil from Sany or your Sany distributor.

SANY Crawler Hydraulic Excavator SY365H-9, SY365BH-9. Shop Manual (2014) - page 5