Content .. 15 16 17 18 ..

SANY SRT95C Off-Highway Truck. Service Manual - page 17

Fig.1 Fender and platform mounting

Fender And Platform Mounting

7 FENDER AND PLATFORM

MOUNTING

7.1 Installation of Fender And

Platform

1.Right-hand mudguard assembly

7.Fire extinguisher and bracket 13.Down tail mirror and bracket

2.Rubber plate

8.Front handrail assembly

14.Rear view mirror and bracket

3.Right-hand handrail assembly

9.Armrest assembly

15.Left-hand guardrail assembly

4.Rear view mirror and bracket

10.Step assembly

16.Rubber plate

5.Platform assembly

11.Armrest assembly

17.Left-hand mudguard assembly

6.Ladder assembly

12.Walkway assembly

18.Battery box assembly

Overview

The covering parts are installed on the left and
right front support, bumper, ring beam and
extension beam of frame. The cab is above
them. Wherein, the platform is regarded as
a component. It is the protective fence for
individual components of hydraulic system and
electrical system and protects the components
from being contaminated and damaged during
transportation. The platform and guardrails
provide the passage and safety protection for
the persons.

Removal

To remove any of the components shown in
Fig.1&Fig.2 the following procedures should
be carried out.
1. Position the vehicle in a level work area,
apply the parking brake and switch off the
engine.
2. Turn steering wheel in both directions
several times to relieve pressure in the
steering circuit.
3. Remove the body or lift up the body to the

highest position and correctly fix it.

4. Attach a suitable lifting device to the
component and remove mounting hardware.
Remove the component from the vehicle.

warning

To prevent personal injury and property

damage, be sure wheel chocks, blocking

materials and lifting equipment are

properly secured and of adequate capacity

to do the job safely.

Fender And Platform Mounting

Installation

Using a suitable lifting device, align the
component to be installed in position on the
frame. Secure the component securely to the
frame with mounting hardware removed during
removal.

warning

To prevent personal injury and property

damage, be sure wheel chocks, blocking

materials and lifting equipment are

properly secured and of adequate capacity

to do the job safely.

Inspection and maintenance

1.  The  vibration  of  mudguard  support  is
relatively high. It requires frequent inspection.
Observe the position of mounting hole for the
cracks.
2. When the rear mirror and down  view mirror
are installed, the operator should sit inside the
cab and command the installation persons to
operate so that the correct mounting angle can
be ensured. The components should be gently
handled and placed to prevent the collision
and breakage.
3. As the truck body has the relativy high width
and height, the operator should observe the
situations of rear mirror and down view mirror
at first before driving the truck every time in
order to prevent accidents.
4. The mounting bolts of handrail should be
frequently  inspected  for  their  tightening  to
ensure personal safety.
5.  Check  all  components  for  abrasion.  If
necessary, repair or replace them in time.

Installation instructions and notices for the

gas spring in the platform assembly

1. The piston rod of gas spring must be
installed in the downward position and no
reverse installation is allowed, so that it can

Fender And Platform Mounting

reduce the friction and ensure the optimal
damping quality and buffering performance.
2. The gas spring should not be subject to the
force in the lateral direction or be used as the
armrest.
3.  To  ensure  the  reliability  of  seal,  don’t
damage  the  surface  of  piston  rod.  It  is
prohibited  to  apply  the  paint,  chemical
substance and etc. onto the piston rod. It is
prohibited to spray and apply the paint after
the  gas  spring  is  installed  in  the  desired
position in advance.
4. The gas spring is a high-pressure product.
It is prohibited to dissect, bake and knock it at
random.
5. It is prohibited to turn the piston rod of gas
spring to the left. If it is required to adjust the
orientation of joint, it can be turned to the right
only.

6. The junction point should allow the flexible

rotation and have no seizure phenomenon.
7. The selected dimension should be
reasonable. The value of force should be
proper. The stroke dimension of piston rod
should have the margin of 10mm.

Fender And Platform Mounting

Cab Accessories

Fig.1 Cab accessories

1. Fixing of cab accessories

6. Bolt

11. Handle gear shifter

2. Bolt

7. Cushion

12. Nut

3.Cushion

8. Washer

13. Washer

4.Absorber

9. Washer

14. Washer

5. Washer

10. Bolt

15. Bolt

8. CAB ACCESSORIES

12 13 14 15

4
5

Ⅰ

Overview

Number in parentheses refer to Fig.1.
Install the damper on the fixed seat of
driver’s cab symmetrically from top to bottom;
then fasten the absorber (4), fixing of cab
accessories (1) and the fixed seat of driver’s
cab with high-strength bolts(6) into a whole.

Disassembly

See Fig1 for the numbers in brackets.

Note:

Mark and identify all removed cables,

wire  harnesses,  pipelines  and  tubes  to
facilitate  the  installation,  adopt  dustproof
measure to protect tie-in.
1. Park the truck in a flat work area, lift up
the body and install the body safety pin. See
chapter ‘Body and Installation’.
2. Apply  parking  braking  and  shut  down
engine.
3. Rotate steering wheel to the two directions
for several turns and release steering system
pressure.  Press  foot  valve  continuously
to  release  pressure  of  brake  accumulator.
Continuously operate the lift control handle to
release pressure of accumulator and chock
wheels properly.
4. Disconnect electric cables in the following
order so as to prevent electric components
from being damaged.
a. Disconnect the grounding cable of battery
compensator.
b.  Disconnect  battery  cable  from  terminal

posts (grounding cable firstly).

c . D i s c o n n e c t a n o d e b a t t e r y c a b l e
compensator.
d. Disconnect electric contacts of ECU.
5. Disconnect the remaining electric contacts
connected to driver’s cab assembly.
6. Carefully loosen brake pipelines on two
brake accumulator seats to check whether the
brake pressure is released; re-tighten brake
pipelines.
7. Make sure to mark all steering and brake
pipelines connected to the driver’s cab so as

Cab Accessories

to facilitate installation; collect leaking oil with
proper vessels, disconnect all pipelines and
plug all opened pipelines and connectors.
8. If an air conditioner is equipped, evacuate
the  system  before  disconnecting  air
conditioning pipelines, and plug all opened
pipelines and connectors. See Chapter ‘AIR
CONDITIONING PIPELINE INSTALLATION’.
9. Make sure to mark heater pipelines; collect
leakage  with  proper  vessels,  disconnect
heater pipelines and plug all opened pipelines
and connectors.
10. Make sure to mark body lifting control
handle so as to facilitate installation; collect
leakage with proper vessels, disconnect hoses
on the multi-way board of driver’s cab bottom
board  and  plug  all  opened  pipelines  and
connectors.
11.  Make  sure  that  all  the  connectors
connected  to  driver’s  cab  assembly  are
removed before disassembly.
12.  Suspend  driver’s  cab  assembly  with
proper lifting device and straighten loosened
parts;  remove  absorber  (4),  cushion  (3)
washer (5) and bolt (2

、

6) of supporting beam

of driver

’

s cab assembly.

Note: For disassembly of driver

’

s cab

assembly, special lifting device and lever
with pad should be used to prevent over-
concentrated stress of hook, chain and wire
rope at hook-on points of driver

’

s cab.

13. Carefully lift driver

’

s cab assembly to a

proper working platform.
14. Loosen the bolt (10), washer (8

、

9), take

off the cushion (7).
15. Loosen the bolt (15), washer (13

、

14) and

nut (12), take off the handle gear shifter (11).

Installation

Note

: Tighten all fasteners according to

Section ‘

TECHNICAL CONDITIONS FOR

TIGHTENING TORQUES OF STANDARD

BOLTS AND NUTS

’ in the manual.

Note

: According to the descriptions of

Cab Accessories

‘Schematic diagram of brake’ in the manual,
tighten all of the hydraulic pipelines equipped
with the O-ring end face seal port and replace
the O-rings.
1. Install the handle gear shifter (11), tighten
the bolt (15), washer (13

、

14) and nut (12).

2. Install the cushion (7), tighten the bolt (10),
washer (8

、

9).

3. Check whether the rubber pad is damaged.
If it is damaged, replace it. To install the new
rubber pad, use the water or proper lubricant
to  lubricate  it  and  then  install  it  onto  the
driver's cab assembly. Use the screwdriver to
get the rubber pad completely in position.
4. Use a proper hoisting device to place the
driver's cab assembly onto the driver’s cab
supporting  beam.  Care  must  be  taken  to
prevent the pipelines and components from
interfering with the lower side of driver's cab
assembly.
5.  Use  absorber  (4),  cushion  (3)    washer
(5) and bolt (2

、

6) to fix parts assembly of

Cab(1) on the supporting beam of driver’s cab
assembly.
6. Remove plug from lifting control handle
pipeline; connect pipeline according to signs
made  upon  removal  and  fix  all  pipelines
properly.
7.  Remove  the  plug  from  brake  steering
pipeline; connect pipeline according to signs
made  upon  removal  and  fix  all  pipelines
properly.
8 .   E x c e p t   f o r   b a t t e r y   c a b l e ,   b a t t e r y
compensator  cable  and  EUC  connector,
connect all electric connectors according to
signs made upon removal.
9. Remove plug from heating pipeline and
connector;  connect  pipeline  according  to
signs made upon removal and tighten heating
pipelines properly.
10. If an air conditioner is equipped on the

truck, connect pipeline to evaporator and refill

system.
11. Connect electric connectors in the

Cab Accessories

following order:
a. Connect electric connectors removed from
ECU.
b. Connect anode battery cable compensator.
c. Connect battery cable to the terminal posts
(priority is given to anode cable).
d.  Connect  the  grounding  cable  of  battery
compensator.
12. Check driver’s cab assembly to ensure
that all pipelines and cable harnesses have
been reconnected after being removed.
13.  Refill  the  two  hydraulic  oil  tanks  with
oil  according  to  stipulations  in  section
‘LUBRICATION AND MAINTENANCE’. Check
the coolant level in the overhead water tank of
radiator. If it is low, then add the coolant. See
section ‘LUBRICATION AND MAINTENANCE’.
14.  Start  engine,  check  for  leakage,
tighten  pipeline  and  joints  according  to
the  requirements,  heat  truck  up  to  normal
operation  temperature  and  check  all
connections for leakage.
15. Check whether all instruments and control
elements operate normally. Remove the body
safety pin and lower down the body.

Cab Accessories

Fig.2 Cab assembly

1. Steering column mounting

6. Washer

2. Throttle controller assembly

7. Bolt

3. Cab harness

8. Seat mounting assembly

Evaporator assembly

9. Switch and meter

5. Washer

10. Control panel of air conditioning

8.1 Parts Assembly of Cab

6
5

！

Cab Accessories

Overview

Numbers in parentheses refer to Fig.2.
Parts assembly of cab complies with safety
rules as stipulated in ISO/SAE FOPS (falling
object protective structure) and ROPS (rollover
protective structures). Parts assembly of cab
is accessible from two sides of the truck, with
light-colored glass and a good view. The air
conditioner is installed as standard on the
driver's cab assembly. See Chapter ‘AIR
CONDITIONING PIPELINE INSTALLATION’.

Disassembly

Note

: Mark and identify all removed cables,

wire  harnesses,  pipelines  and  tubes  to
facilitate the installation.
1. Ensure parts assembly of cab is placed on
a proper working platform which is stable and
free of vibration.
2. Use a proper tool to dismantle the driver's
seat and co-driver's seat as well as the base.
See the installation of seat base.
3. Use the wrench to remove the flat washer
(5),  washer  (6)  and  bolt  (7)  fixing  the
evaporator. Disconnect the cables and wire
harnesses connected to the evaporator, and
classify and place them into the storage box.
4.  Disconnect  the  pipelines  and  pipes
connected to the evaporator,
and synchronously make the marks properly.
Plug all open pipelines and joints.
5. Place all removed objects in a visible place
to facilitate the succeeding installation.

Installation

Note

:Tighten all fasteners to standard

torques listed in Section 36.2, TECHNICAL
CONDITIONS FOR BOLTS AND NUTS.
1. Use a proper tool to install the driver's seat
and co-driver's seat as well as the base. See
the installation of seat base.
2. Use the wrench to tighten the flat washer
(5), spring washer (6) and bolt (7) fixing the
evaporator. Connect the cables and wire

Cab Accessories

harnesses correctly according to the marks.
3. Connect all pipelines and tubes to
evaporator in the order as marked.

Cab Accessories

Fig.3 Body of cab

1. Body of cab welding

3. Door assembly

2. Rear window glass

4. Front windshield glass

8.1.1 Body of cab

Cab Accessories

Door assembly

Descriptions

See Fig.3 for the numbers in the brackets.

The door assembly has the welded steel plate
structure and the hinge connection in its rear
part. The window glass is divided into the
front and rear parts. Door limiter can prevent
excessive swing of door. The door assembly
can be removed as an assembly from inside
the driver’s cab. But the lock, handle, glass
and etc. can be separately removed when the
door is connected onto the cab.

Disassembly and installation

1. Open the door assembly and use a proper
hoisting device to hoist it. Remove the cover
and splint pin from the hinge. Use a proper
screw driver to remove the pin from the hinge.
Remove the door assembly from the driver's
cab assembly.
2. Install the new plug-pin onto the hinge.
3. Use the proper hoisting device to hoist the
door assembly. Align the door assembly with
the hinge of driver’s cab. To install the pin,
perform the alignment with the hole and use

the splint pin for the fixation.

4. Check whether the door assembly (3)
is installed correctly and whether the lock
function is normal.

Replace front windshield glass

See Fig.3 for the numbers in the brackets.

Attention

：

Before replacing the broken glass,

must be sure the glass accord with rule of low,
replace front windshield glass as following
method.
Attention

：

Before eliminate glass glue, front

windshield glass must be fixed.

1. Fixed front windshield glass with magnet,
eliminate glass glue by cutter, disassemble
front windshield glass.
2. Lay on the special glue on the edge of glass
and window frame.

Cab Accessories

3. Defend the edge of window frame by paper
tape.
4. Lay on the glass glue on the window frame.
5. Adjust the clearance of glass and double
side of window frame

，

fix up the glass.

6. Scrape glass glue between glass and frame
averagely.
7. Fill in the clearance between glass and the
double side of window frame with glass glue.
8. Eliminate the dirty glass glue.
Attention

：

The thickness of glass glue should

exceed 8~10mm. In winter

，

the glass glue

must be roasted to 35~40

℃，

which the time

of calefaction is 6~8 hours, when replaced the
glass, the car must be stayed over 24 hours.

Replace rear window glass

See Fig.3 for the numbers in the brackets.

Attention

：

Before replacing the broken glass,

must be sure the glass accord with rule of
low, replace rear window glass as following
method.
Attention

：

Before eliminate glass glue, rear

window glass must be fixed.

Attention

：

Before replacing the broken glass,

must be sure the glass accord with rule of
low, replace rear window glass as following
method.
Attention

：

Before eliminate glass glue, rear

window glass must be fixed.
1. Fixed rear window glass with magnet,
eliminate glass glue by cutter, disassemble
front windshield glass.
2. Lay on the special glue on the edge of glass
and window frame.
3. Defend the edge of window frame by paper
tape.
4. Lay on the glass glue on the window frame.
5. Adjust the clearance of glass and double
side of window frame

，

fix up the glass.

6. Scrape glass glue between glass and frame
averagely.
7. Fill in the clearance between glass and the
double side of window frame with glass glue.

Cab Accessories

8. Eliminate the dirty glass glue.

Detection of water leakage

It is required make detection over water
leakage after glass is mounted. Spray water
onto the sealing position from outside driver’s
cab. An assistant should mark where leakage
occurs inside driver’s cab. Apply sealant from
outside and start from the leakage outwards.
Spread sealant on the surrounding area of
leakage.

Cab Accessories

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