SANY SRT45 Off-Highway Truck. Safety,Operation and Maintenance Manual (2014)

Lubrication and Servicing

Maintenance inspection form for 1500hrs (supplement)

Except daily (10hrs) inspection projects, the following projects also have to finish after running

1500hrs.

8.Hydraulic system

Replace new filter for the return filter of hoisting system………………

…………

…

Replace new filter for the return filter of cooling system………………

…………

…

Replace new filter for the return filter of steering system………………

…………...…

Replace new filter for the filter which mounted on the pipeline of the steering system…

…

Replace new filter for the filter which mounted on the pipeline of the cooling system.……….

Replace the filter which mounted inside of the rear braking valve group

……………

…

Replace the breather valve for the steering hydraulic tank……………

….………

…

Replace the breather valve for the hoisting hydraulic tank………………

………

…

9. Body

Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims

needs to be increased or replaced when the single clearance is above 1mm………..………

9.Bearing

Check the wearing status for oscillating bearings of steering drag link , replace new one if the

clearance of the bearing S≥ 0.48mm .Conversely, you could continue to use it.

.…

…

Check the wearing status for oscillating bearings of A-shape arm , replace new one if the

clearance of the bearing S≥ 0.36mm .Conversely, you could continue to use it.

.…

…

Check the wearing status for oscillating bearings of ends of the A-shape arm , replace new one if

the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it.

.…

…

Check the wearing status for oscillating bearings of steering cylinder , replace new one if the

clearance of the bearing S≥ 0.78mm .Conversely, you could continue to use it.

.…

…

10.Steering

Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or

replace new screw.……

………………………………………………………..………

Checker

Date

Remarks

8-53

Lubrication and Servicing

8.6.16 Maintenance inspection form for 1650hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

1650hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……..………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-55

Lubrication and Servicing

8.6.17 Maintenance inspection form for 1750hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

1750hrs.

1. Cummins engine

Drain, replace filter and refill………………………………

………………………..…

Check breather valve for crankcase………………………

……………………

…

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Replace coolant filter………………………………………………………………………..………

Check and supplement DCA to coolant…………….…

….

2. Front brake system

Check status about disc worn to determinate replace it if required.……

……………………

3. Lubrication

Front, rear transmissions cross shafts………………….……

…

…..4 points

Front, rear transmission shafts…………………………………………

……

…..2 points

Checker

Date

Remarks

8-57

Lubrication and Servicing

8.6.18 Maintenance inspection form for 1800hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

1800hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

Check displacement and worn for transmission shaft by lever.………

…….……

2.Lubrication

Check and ensure of all lubrication points work well…………

………….………

3. Electrical system

Check harnesses status.………………………………

………………………………

Check status about cables for storage battery……………………………………………………

4. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

Air cleaner………………………………………………………………

…………………………

Clean pipeline and filter for air cleaner

………………………………..………

5. Transmission

Clean the breather valve for transmission and lubricates again.……

…

…..………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

6. Differential, planetary gearing and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

7. Fuel tank

Drain, clean and refill………………………………………

…………

8.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-59

Lubrication and Servicing

8.6.19 Maintenance inspection form for 1950hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

1950hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……

………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis……………………………………………………

…………………

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-61

Lubrication and Servicing

8.6.20 Maintenance inspection form for 2000hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2000hrs.

1. Cummins engine

Drain, replace filter and refill………………………………

………………………..…

Check breather valve for crankcase………………………

……………………………

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Replace coolant filter………………………………………………………………………..………

Check and supplement DCA to coolant…………….…

….

2. Front brake system

Check status about disc worn to determinate replace it if required.……

……………………

3.Rear brake system

Check and record the worn status about rear brake disc unit

….

4.Air-condition

Check evaporimeter and cooling “S” pipe, clean as required

….

Check fasteners to replace or adjust for compressor

….

Check status about coolant via window

….

Check all system hoses and fittings for leakages

….

Check working status for air-condition

….

5.Lubrication

Front, rear transmissions cross shafts………………….……

…

…..4 points

Front, rear transmission shafts…………………………………………

……

…..2 points

6. Body

Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims

needs to be increased or replaced when the single clearance is above 1mm………..………

7.Steering

Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or

replace new screw.……

………………………………………………………..………

Checker

Date

Remarks

8-63

Lubrication and Servicing

Maintenance inspection form for 2000hrs (supplement)

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2000hrs.

8.Hydraulic system

Replace new filter for the return filter of hoisting system

….

Replace new filter for the return filter of cooling system

….

Replace new filter for the return filter of steering system

….

Replace new filter for the filter which mounted on the pipeline of the steering system

….

Replace new filter for the filter which mounted on the pipeline of the cooling system

….

Replace new filter which mounted inside of the rear braking valve group

….

Replace new filter for the suction filter of the steering system

….

Replace new filter for the suction filter of the hoisting system

….

Replace new filter for the suction filter of the cooling system

….

Replace the breather valve for the steering hydraulic tank

….

Replace the breather valve for the hoisting hydraulic tank

….

Change oil for the tank and clean the whole tank and accessories

….

Check the pressure for the hydraulic system……………………………….………..…..………

Check the pressure for the steering system……………………………….……………..………

Check the pressure for the front braking system………………..……….………..……..………

9.Bearing

Replace new bearings for steering drag link

….

Replace new bearings for A-shape arm

….

Replace new bearings for ends of the A-shape arm

….

Replace new bearings for steering cylinder

….

Check the wearing status for oscillating bearings of front suspension cylinder , replace new one if

the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of rear suspension cylinder , replace new one if

the clearance of the bearing S≥ 0.63mm .Conversely, you could continue to use it

.…

…

Checker

Date

Remarks

8-65

Lubrication and Servicing

8.6.21 Maintenance inspection form for 2100hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2100hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……..…

……

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-67

Lubrication and Servicing

8.6.22 Maintenance inspection form for 2250hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2250hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

Drain, replace filter and refill………………………………

………………………..…

Check breather valve for crankcase………………………

…………

……………

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Replace coolant filter………………………………………………………………………..………

Check and supplement DCA to coolant…………….…

….

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……

………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Front brake system

Check status about disc worn to determinate replace it if required.……

……………………

5. Differential, planetary gearing and power take-off (PTO)

Extract lubrication sample from differential and planetary gearing for checking and analy-

sis.…

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for differential.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

6. Lubrication

Front, rear transmissions cross shafts……………

…………

……..4 points

Front, rear transmission shafts…………………………

…………………

…….2 points

7.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-69

Lubrication and Servicing

8.6.23 Maintenance inspection form for 2400hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2400hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

Check displacement and worn for transmission shaft by lever.………

…….……

2.Lubrication

Check and ensure of all lubrication points work well…………

……….…………

3. Electrical system

Check harnesses status.………………………………

………………………………

Check status about cables for storage battery……………………………………………………

Tighten for alternator and generator.…

………………………………………………

4. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

Air cleaner………………………………………………………………

…………………………

Clean pipeline and filter for air cleaner

………………………………..………

5. Transmission

Drain and refill for transmission.…………………

…….

Clean the breather valve for transmission and lubricates again.……………

…….

Check status about block caution lamp for filter.…………………

…….

Clean and replace filters…………………

…….

Clean filling port for transmission……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

6.Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

7.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-71

Lubrication and Servicing

8.6.24 Maintenance inspection form for 2500hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2500hrs.

1. Cummins engine

Drain, replace filter and refill………………………………

………………………..…

Check breather valve for crankcase………………………

…

……………………

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Reassemble coolant filter…………………………………………………………….……..………

Check and supplement DCA to coolant…………….…

….

2. Front brake system

Check status about disc worn to determinate replace it if required.……

……………………

3. Lubrication

Front, rear transmissions cross shafts………………….……

…

…..4 points

Front, rear transmission shafts…………………………………………

……

…..2 points

4. Hydraulic system

Replace new filter for the return filter of hoisting system

….

Replace new filter for the return filter of cooling system

….

Replace new filter for the return filter of steering system

….

Replace new filter for the filter which mounted on the pipeline of the steering system

….

Replace new filter for the filter which mounted on the pipeline of the cooling system

….

Replace new filter which mounted inside of the braking valve group

….

Replace the breather valve for the steering hydraulic tank

….

Replace the breather valve for the hoisting hydraulic tank

….

5.Steering

Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or

replace new screw.……

………………………………………………………..………

Checker

Date

Remarks

8-73

Lubrication and Servicing

Maintenance inspection form for 2500hrs(supplement)

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2500hrs.

6. Bearing

Check the wearing status for oscillating bearings of steering drag link , replace new one if the

clearance of the bearing S≥ 0.36mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of A-shape arm , replace new one if the

clearance of the bearing S≥ 0.48mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of ends of the A-shape arm , replace new one if

the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of steering cylinder , replace new one if the

clearance of the bearing S≥ 0.78mm .Conversely, you could continue to use it

.…

…

7. Body

Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims

needs to be increased or replaced when the single clearance is above 1mm

.…

…

Checker

Date

Remarks

8-75

Lubrication and Servicing

8.6.25 Maintenance inspection form for 2550hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2550hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……..……

…

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

Check the driveline bolts torque(first time after 150hrs, next time after each 1200hrs)….…..

Tightening torque

Check torque

Bolt code

Use of the site

(N·m)

60011099

Front driveline

145

140

60011098

Rear driveline

230

220

Caution:The scene conducts the driveline assembly:

Upon assembly, the first, cleaning threaded hole oil of driveline and yoke to install.

At the beginning of operation, three consecutive days of checking the driveline bolts torque.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Change the gear oil of Main reducer and differential assembly,Planetary assembly and PTO

.…

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-77

Lubrication and Servicing

8.6.26 Maintenance inspection form for 2700hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2700hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……

………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

…

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-79

Lubrication and Servicing

8.6.27 Maintenance inspection form for 2750hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2750hrs.

1. Cummins engine

Drain, replace filter and refill………………………………

………………………..…

Check breather valve for crankcase………………………

…

……………………

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Replace coolant filter………………………………………………………………………..………

Check and supplement DCA to coolant…………….…

….

2. Front brake system

Check status about disc worn to determinate replace it if required.……

……………………

3. Lubrication

Front, rear transmissions cross shafts………………….……

…

…..4 points

Front, rear transmission shafts…………………………………………

……

…..2 points

Checker

Date

Remarks

8-81

Lubrication and Servicing

8.6.28 Maintenance inspection form for 2850hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

2850hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……..……

…

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-83

Lubrication and Servicing

8.6.29 Maintenance inspection form for 3000hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

3000hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

Check displacement and worn for transmission shaft by lever.………

…….……

2. Lubrication

Front, rear transmissions cross shafts………………….……

…

…..4 points

Front, rear transmission shafts…………………………………………

……

…..2 points

Checking and ensure of all lubrication points work well

…

3. Electrical system

Check harnesses status.………………………………

………………………………

Check status about cables for storage battery……………………………………………………

4. Cummins engine

Check fasteners for engine, tighten them if required………………

…………

Check oil level for PTO, refill as required.………………..…………

………………

Drain, replace filter and refill.…………………………………………

…………………………

Check breather valve for crankcase

…………….……………

……..………

Fuel system

Replace fuel filter…………………………………………………………………….………………

Cooling system

Replace coolant filter………………………………………………………………………..………

Check and supplement DCA to coolant…………….…

….

Air cleaner

Clean pipeline and filter for air cleaner.…………….…

….

5.Steering

Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or

replace new screw.……

………………………………………………………..………

6.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-85

Lubrication and Servicing

Maintenance inspection form for 3000hrs (supplement)

Except daily (10hrs) inspection projects, the following projects also have to finish after running

3000hrs.

7. Transmission

Check the status of the pin of injector, tighten it if required.……

……..………

Clean the breather valve for transmission and lubricates again.……

……

………

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

8. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis……………………………………………………

…………………

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

9. Front brake system

Check status about disc worn to determinate replace it if required……

…………...…

10. Hydraulic system

Replace new filter for the return filter of hoisting system

…………

Replace new filter for the return filter of cooling system……………

……

Replace new filter for the return filter of steering system……………

……

Replace new filter for the filter which mounted on the pipeline of the steering system………

Replace new filter for the filter which mounted on the pipeline of the cooling system

……

Replace new filter which mounted inside of the rear braking valve group…………..…………

Replace the breather valve for the steering hydraulic tank………………………………….….

Replace the breather valve for the hoisting hydraulic tank………………………………………

Checker

Date

Remarks

8-87

Lubrication and Servicing

Maintenance inspection form for 3000hrs (supplement)

Except daily (10hrs) inspection projects, the following projects also have to finish after running

3000hrs.

11. Bearing

Check the wearing status for oscillating bearings of steering drag link , replace new one if the

clearance of the bearing S≥ 0.36mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of A-shape arm , replace new one if the

clearance of the bearing S≥ 0.48mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of ends of the A-shape arm , replace new one if

the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of steering cylinder , replace new one if the

clearance of the bearing S≥ 0.78mm .Conversely, you could continue to use it

.…

…

Replace new bearings for front suspension cylinder

…………

………

…

Replace new bearings for rear suspension cylinder……………

……

Check the wearing status for oscillating bearings of link , replace new one if the clearance of the

bearing S≥ 0.63mm .Conversely, you could continue to use it

.…

…

Check the wearing status for oscillating bearings of A-shape , replace new one if the clearance of

the bearing S≥ 0.84mm .Conversely, you could continue to use it

.…

…

12. Body

Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims

needs to be increased or replaced when the single clearance is above 1mm

.…

…

Checker

Date

Remarks

8-89

Lubrication and Servicing

8.6.30 Maintenance inspection form for 3150hrs

Except daily (10hrs) inspection projects, the following projects also have to finish after running

3150hrs.

1. For normally checking

Check leakages, loosened and damaged parts for truck.………

…………………………

Observe the cracks and welder seam for frame……………

…

2. Cummins engine

Check the fasteners for engine………………………………………

…………

Check PTO liquid level, refill as required……………………..…………

………………

3. Transmission

Clean the breather valve for transmission and lubricates again.……

……..……

…

Check status about block caution lamp for filter.……………………

…….

Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.

4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)

Extract lubrication sample from Main reducer and differential assembly and Planetary assembly

for checking and analysis……………………………………………………

…………………

Check liquid level, refill as required…………………………………………

…………………

Check and clean the breather valve for rear axle.………………

………………

Check and clean the breather valve for PTO………………………

…………...…

Remark: change oil when replace new one or after fixed.

5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…

Checker

Date

Remarks

8-91

SANY SRT45 Off-Highway Truck. Safety,Operation and Maintenance Manual (2014) - page 6