SANY SRT45 Off-Highway Truck. Safety,Operation and Maintenance Manual (2014) - page 7
Lubrication and Servicing
8.6.31 Maintenance inspection form for 3250hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3250hrs.
1. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
Drain, replace filter and refill………………………………
………………………..…
Check breather valve for crankcase………………………
………………………
Fuel system
Replace fuel filter…………………………………………………………………….………………
Cooling system
Replace coolant filter………………………………………………………………………..………
Check and supplement DCA to coolant…………….…
….
2. Front brake system
Check status about disc worn to determinate replace it if required.……
……………………
3. Lubrication
Front, rear transmissions cross shafts……………
…………
……..4 points
Front, rear transmission shafts…………………………
…………………
…….2 points
Checker
Date
Remarks
8-93
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-94
Lubrication and Servicing
8.6.32 Maintenance inspection form for 3300hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3300hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
2. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
3. Transmission
Clean the breather valve for transmission and lubricates again.……
……..………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis……………………………………………………
…………………
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-95
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-96
Lubrication and Servicing
8.6.33 Maintenance inspection form for 3450hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3450hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
2. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
3. Transmission
Clean the breather valve for transmission and lubricates again.……
……..………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis……………………………………………………
…………………
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
5.Steering
Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or
replace new screw.……
………………………………………………………..………
6.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-97
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-98
Lubrication and Servicing
8.6.34 Maintenance inspection form for 3550hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3550hrs.
1. Hydraulic system
Replace new filter for the return filter of hoisting system
…………
…………
Replace new filter for the return filter of cooling system……………
……
Replace new filter for the return filter of steering system……………
……
Replace new filter for the filter which mounted on the pipeline of the steering system………
Replace new filter for the filter which mounted on the pipeline of the cooling system
……
Replace new filter which mounted inside of the rear braking valve group…………..…………
Replace the breather valve for the steering hydraulic tank……………………………………..
Replace the breather valve for the hoisting hydraulic tank………………………………………
2. Cummins engine
Drain, replace filter and refill………………………………
………………………..…
Check breather valve for crankcase………………………
…
……………………
Fuel system
Replace fuel filter…………………………………………………………………….………………
Cooling system
Replace coolant filter………………………………………………………………………..………
Check and supplement DCA to coolant…………….…
….
3. Front brake system
Check status about disc worn to determinate replace it if required.……
……………………
4. Lubrication
Front, rear transmissions cross shafts………………….……
…
…..4 points
Front, rear transmission shafts…………………………………………
……
…..2 points
Checker
Date
Remarks
8-99
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-100
Lubrication and Servicing
8.6.35 Maintenance inspection form for 3600hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3600hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
Check displacement and worn for transmission shaft by lever.………
…….……
2. Lubrication
Front, rear transmissions cross shafts………………….……
…
…..4 points
Front, rear transmission shafts…………………………………………
……
…..2 points
Checking and ensure of all lubrication points work well……
…
3. Electrical system
Check harnesses status.………………………………
………………………………
Check status about cables for storage battery……………………………………………………
Tighten for alternator and generator……………
………………………………………
4. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
Air cleaner………………………………………………………………
…………………………
Clean pipeline and filter for air cleaner
………………………………..………
5. Transmission
Clean the breather valve for transmission and lubricates again.……
……..………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
6. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis
…
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
7. Fuel tank
Rain ,clean it and refilling…………...…
………
…………...…
8.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-101
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-102
Lubrication and Servicing
8.6.36 Maintenance inspection form for 3750hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3750hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
2. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
Drain, replace filter and refill………………………………
………………………..…
Check breather valve for crankcase………………………
………………………
Fuel system
Replace fuel filter…………………………………………………………………….………………
Cooling system
Replace coolant filter………………………………………………………………………..………
Check and supplement DCA to coolant…………….…
….
3. Transmission
Clean the breather valve for transmission and lubricates again.……
…
…..………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
Check the driveline bolts torque(first time after 150hrs, next time after each 1200hrs)….…..
Tightening torque
Check torque
Bolt code
Use of the site
(N·m)
(N·m)
60011099
Front driveline
145
140
60011098
Rear driveline
230
220
Caution:The scene conducts the driveline assembly:
Upon assembly, the first, cleaning threaded hole oil of driveline and yoke to install.
At the beginning of operation, three consecutive days of checking the driveline bolts torque.
Checker
Date
Remarks
8-103
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-104
Lubrication and Servicing
Maintenance inspection form for 3750hrs(supplement)
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3750hrs.
4. Front brake system
Check status about disc worn to determinate replace it if required.……
……………………
5. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Change the gear oil of Main reducer and differential assembly,Planetary assembly and PTO
..…
…
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
6. Lubrication
Front, rear transmissions cross shafts……………
…………
……..4 points
Front, rear transmission shafts…………………………
…………………
…….2 points
7.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-105
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-106
Lubrication and Servicing
8.6.37 Maintenance inspection form for 3900hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
3900hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
2. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
3. Transmission
Clean the breather valve for transmission and lubricates again.……
……
………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis
…
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-107
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-108
Lubrication and Servicing
8.6.38 Maintenance inspection form for 4000hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4000hrs.
1. Cummins engine
Drain, replace filter and refill………………………………
………………………..…
Check breather valve for crankcase………………………
…
……………………
Fuel system
Replace fuel filter…………………………………………………………………….………………
Cooling system
Replace coolant filter………………………………………………………………………..………
Check and supplement DCA to coolant…………….…
….
2. Front brake system
Check status about disc worn to determinate replace it if required.……
……………………
3.Rear brake system
Check and record the worn status about rear brake disc unit
….
4.Air-condition
Check evaporimeter and cooling “S” pipe, clean as required
….
Check fasteners to replace or adjust for compressor
….
Check status about coolant via window
….
Check all system hoses and fittings for leakages
….
Check working status for air-condition
….
5.Lubrication
Front, rear transmissions cross shafts………………….……
…
…..4 points
Front, rear transmission shafts…………………………………………
……
…..2 points
6.Hydraulic system
Replace new filter for the return filter of hoisting system
….
Replace new filter for the return filter of cooling system
….
Replace new filter for the return filter of steering system
….
Replace new filter for the filter which mounted on the pipeline of the steering system
…..
Replace new filter for the filter which mounted on the pipeline of the cooling system
….
Replace new filter which mounted inside of the rear braking valve group
….
Checker
Date
Remarks
8-109
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-110
Lubrication and Servicing
Maintenance inspection form for 4000hrs (supplement)
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4000hrs.
7.Hydraulic system pressure checking
Replace new filter for the suction filter of the steering system
….
Replace new filter for the suction filter of the hoisting system
….
Replace new filter for the suction filter of the cooling system
….
Replace the breather valve for the steering hydraulic tank
….
Replace the breather valve for the hoisting hydraulic tank
Change oil for the tank and clean the whole tank and accessories
….
Check the pressure for the steering system
….
Check the pressure for the front breaking system
….
Check the pressure for the rear breaking system
….
Check the pressure for the parking system
….
Steering system: Check pre-charge pressure for accumulator first then does check pressure for
steering system.
Braking system: Check pre-charge pressure for accumulator first then does check pressure for
steering system.
Note: when the data compared with maintenance manual are different. the operator has to check
,fix problems for system to make it work well.
Drain all pressure oil out from the accumulator before when you decided to check pressure of it .
Checker
Date
Remarks
8-111
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-112
Lubrication and Servicing
Maintenance inspection form for 4000hrs (supplement)
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4000hrs.
8.Bearing
Replace new bearings for steering drag link
….
Replace new bearings for A-shape arm
….
Replace new bearings for ends of the A-shape arm
….
Replace new bearings for steering cylinder
….
Check the wearing status for oscillating bearings of front suspension cylinder , replace new one if
the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it
….
Check the wearing status for oscillating bearings of rear suspension cylinder , replace new one if
the clearance of the bearing S≥ 0.63mm .Conversely, you could continue to use it
9. Body
Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims
needs to be increased or replaced when the single clearance is above 1mm
….
10. Tyres
Front Wheel
Inspect the bearings, readjust the gap,replace the grease as the case may be
Rear Wheel
Inspect the bearings, readjust the gap
11.Steering
Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or
replace new screw.……
………………………………………………………..………
Checker
Date
Remarks
8-113
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-114
Lubrication and Servicing
8.6.39 Maintenance inspection form for 4050hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4050hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck.………
…………………………
Observe the cracks and welder seam for frame……………
…
2. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
3. Transmission
Clean the breather valve for transmission and lubricates again.……
……
………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
4. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis
…
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for rear axle.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
5.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-115
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-116
Lubrication and Servicing
8.6.40 Maintenance inspection form for 4200hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4200hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck and Clean whole truck by vapour …
Observe frame for cracks and weld seam opening.……
…….……
Check displacement and worn for transmission shaft by lever.……
…….……
Check status for body lining plate.……
……
……
Check hoist guide rail, electroplate it again as required.……
…….……
Check status for all hoses; replace all worn, leaked and damaged ones.………
…….……
2. Lubrication
Front, rear transmissions cross shafts………………….……
…
…..4 points
Front, rear transmission shafts…………………………………………
……
…..2 points
Checking and ensure of all lubrication points work well
3. Electrical system
Check harnesses status.………………………………
………………………………
Check status about cables for storage battery……………………………………………………
4. Cummins engine
Check the fasteners for engine………………………………………
…………
Check PTO liquid level, refill as required……………………..…………
………………
Air cleaner………………………………………………………………
…………………………
Clean pipeline and filter for air cleaner
………………………………..………
5. Transmission
Check and tighten for transmission according to requirement……
……..………
Clean the breather valve for transmission and lubricates again.……
……..………
Check status about block caution lamp for filter.……………………
…….
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
6. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis
…
Check liquid level, refill as required…………………………………………
…………………
Check and clean the breather valve for differential.………………
………………
Check and clean the breather valve for PTO………………………
…………...…
Remark: change oil when replace new one or after fixed.
7.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-117
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-118
Lubrication and Servicing
8.6.41 Maintenance inspection form for 6000hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
6000hrs.
1. Engine PTO
Disassemble, inspect and fix or replace some parts if required which parts has been worn.………
………
…….
Check Pin Spindle and Bush ,replace them as required…………………
…….
2. Hoist cylinder
Disassemble, inspect and fix or replace some parts if required which parts has been worn.………
………
…….
Check Pin Spindle and Bush ,replace them as required…………………
…….
3. Front, rear ride cylinder
Disassemble, inspect and fix or replace some parts if required which parts has been worn.………
………
…….
Check Pin Spindle and Bush ,replace them as required…………………
…….
4. Steering connecting-rod gear
Check and fix or replace some parts if required which parts has been worn
………………
5. Steering cylinder
Dismounting ,checking and repair or replace damaged components for the cylinder if requir
ed
……
……
Check the pins and bearings or replace damaged parts for the cylinder if reqiured
6. Oil cooling unit
Disassembly, fixing and reassembly…………...………………………………………………….
7. Radiator
Disassembly, fixing and reassembly………………...…………………………………………….
8.Transmission shaft
Check and fix or replace some parts if required which parts has been worn.………….
Check balance.……………………………………………………………………
………….
Checker
Date
Remarks
8-119
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-120
Lubrication and Servicing
Maintenance inspection form for 6000hrs(supplement)
Except daily (10hrs) inspection projects, the following projects also have to finish after running
6000hrs.
9. Body
Replace lining plate as required
……………………………….….
Replace Pin Spindle and Bush as required…
……………………………….….
Check the single clearance of brace piece axial pin seat and flange end face of frame .The shims
needs to be increased or replaced when the single clearance is above 1mm
….
10.Rear Axle
Replace a frame, drag link and bush…
………………………...…
11.Transmission
Check fasteners for spray equipment, fasten as required
…………………………
Check the driveline bolts torque(first time after 150hrs, next time after each 1200hrs)….…..
Tightening torque
Check torque
Bolt code
Use of the site
(N·m)
(N·m)
60011099
Front driveline
145
140
60011098
Rear driveline
230
220
Caution:The scene conducts the driveline assembly:
Upon assembly, the first, cleaning threaded hole oil of driveline and yoke to install.
At the beginning of operation, three consecutive days of checking the driveline bolts torque.
12.Steering
Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or
replace new screw.……
………………………………………………………..………
13.Hydraulic system
Replace new filter for the return filter of hoisting system
….
Replace new filter for the return filter of cooling system
….
Replace new filter for the return filter of steering system
….
Replace new filter for the filter which mounted on the pipeline of the steering system
…..
Replace new filter for the filter which mounted on the pipeline of the cooling system
….
Replace new filter which mounted inside of the rear braking valve group
….
Replace new filter for the suction filter of the steering system
….
Replace new filter for the suction filter of the hoisting system
….
Checker
Date
Remarks
8-121
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-122
Lubrication and Servicing
Maintenance inspection form for 6000hrs (supplement)
Except daily (10hrs) inspection projects, the following projects also have to finish after running
6000hrs.
Replace new filter for the suction filter of the cooling system
….
Replace the breather valve for the steering hydraulic tank
….
Replace the breather valve for the hoisting hydraulic tank
….
Change oil for the tank and clean the whole tank and accessories
….
Hydraulic system pressure checking
Check system pressure of steering system
….
Check pressure of front brake system
….
Check pressure of rear brake system
….
Check pressure of parking system
….
Steering system: Check pre-charge pressure for accumulator first then does check pressure for
steering system.
Braking system: Check pre-charge pressure for accumulator first then does check pressure for
steering system.
Note: when the data compared with maintenance manual are different. the operator has to check
,fix problems for system to make it work well.
Drain all pressure oil out from the accumulator before when you decided to check pressure of it .
14.Bearing
Replace new bearings for steering drag link
….
Replace new bearings for A-shape arm
….
Replace new bearings for ends of the A-shape arm
….
Replace new bearings for steering cylinder
….
Replace new bearings for front suspension cylinder
…………
…………
Replace new bearings for rear suspension cylinder……………
……
Replace new bearings for A-shape
….
Replace new bearings for link
….
15.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil……
Checker
Date
Remarks
8-123
Lubrication and Servicing
Repair and Maintenance Record Table
Repair and main-
Date
Cost
Time required
Unused time
Remarks
tenance performed
8-124
Lubrication and Servicing
8.6.42 Maintenance inspection form for 10000hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
10000hrs.
According to the sample of the oil to determinate whether replace components or not.
1. Engine
Contacting with manufacturer for further information
………………………
2. Transmission
Disassemble, inspect and fix or replace some parts if required which parts has been worn
............................................................................................................................................…
Remark: drain, replace filter and refill after 150hrs, if transmission has been fixed.
3. Main reducer and differential assembly,Planetary assembly
Disassemble, inspect and fix or replace some parts if required which parts has been worn.…
........................................................................................................................................……
4. Bearing
Replace new bearings for steering drag link
….
Replace new bearings for A-shape arm
….
Replace new bearings for ends of the A-shape arm
….
Replace new bearings for steering cylinder
….
Check the wearing status for oscillating bearings of front suspension cylinder , replace new one if
the clearance of the bearing S≥ 0.55mm .Conversely, you could continue to use it
.…
…
Check the wearing status for oscillating bearings of rear suspension cylinder , replace new one if
the clearance of the bearing S≥ 0.63mm .Conversely, you could continue to use it
.…
…
Check the wearing status for oscillating bearings of link , replace new one if the clearance of the
bearing S≥ 0.63mm .Conversely, you could continue to use it
.…
…
Check the wearing status for oscillating bearings of A-shape , replace new one if the clearance of
the bearing S≥ 0.84mm .Conversely, you could continue to use it
.…
…
5.Steering
Check screw between steering arm and front suspension cylinder. If loosed or damaged ,tighten or
replace new screw.……
…………………………………………………...………..…
6.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
8-125
Technical Data
9 TECHNICAL DATA
4580
2805
3440
4075
8175
6085
1515
2135
4100
2865
8615
4215
Unit:mm
Fig 9.1
Engine
Model
Cummins engine QSX15-
C525-C525
Type
4 Cycle, water-cooled direct
injection, Turbocharged/Aftercooled
Gross power
At the rate of 2100 r/min
391
KW (525 hp)
Net power
At the rate of 2100 r/min
360 KW
(483 hp)
Note: Power ratings to SAE J1995 June 1990;
the engine emission shall comply with TIER
9-1
Technical Data
II USA EPA/CARB MOH 40 CFR 89 and EU
non-highway vehicle standard.
Maximum torque (1400 r/min)
2440 N• m
(1800 lb ft)
Number of Cylinders/Configuration
6V
Bore x Stroke
137×169mm
(5.33×6.65 in)
Total Displacement
15 L (915 in3)
Transmission
Make/model
Allison H5620AR
Automatic electronic control with soft shift
feature.Remote mounted in the frame.
Integral TC 682 torque converter and planetary
gearing. Six speeds forward, two reverse.
Automatic converter lockup action in all speed
ranges. Downshift inhibitor. Integral hydraulic
retarder.
Forward
1st
2nd
3rd
4th
5th
6th
gear
gear
gear
gear
gear
gear
gear
Ratio
4.00
2.68
2.01
1.35
1.00
0.67
km/h
8.41
12.45
16.57
24.50
33.38
50.00
mile/h
5.28
7.79
10.60
15.30
20.60
32.50
Reversing gear
R1
Ratio
5.15
km/h
6.7
mile/h
4.2
Drive axle
Heavy duty axle with single reduction spiral
bevel gear differential, full floating axle shafts,
and planetary reduction at each wheel.
Ratios:
Differential
3.73 : 1
Planetary
5.80 : 1
Total reduction
21.63 : 1
Suspension
9-2
Technical Data
Front: Macpherson type independent
suspension with variable rate ,nitrongen/oil
cylinder for effective absorption of road shocks
Rear: Variable rate nitrogen/oil cylinders with
A-frame linkage,lateral stabilizer bar .
Maximum strut stroke:
Front
300 mm (11.8 in)
Rear
186 mm (7.3 in)
Maximum rear axle oscillation
±6.5°
Wheel and tyres
Wheel rim width
15in
Tyre
21.00-35/(36PR)E-4
Note: Under certain working conditions,TKPH
(ton-km/h)capabilities of standard tyres could
be exceeded.consult tyre manufactures for
optimum tyre selection.
Brakes
Service:
All hydraulic brake system control.Trans-
mission PTO mounted pressure compensating
piston pump provides hydraulic pressure
for brake and steering. Independent circuits
front and rear.Each circuit incorporates a
accumulator which stores energy to provide
instant braking response.
Front brake circuit pressure
15.9MPa
(2300 lbf/ in2)
Rear brake circuit pressure
5.2MPa
(750 lbf/in2)
Accumulators:
Nitrogen precharge pressure
5.5MPa
(800 lbf/in2)
Front:
Type
Dry disc with 1 calliper per wheel
Disc diameter
710 mm (28 in)
Pad area,total
1400 cm2 (217 in2)
Rear:
Type
Oil cooled, multiple friction
discs,completely sealed from dirt and water.
Braking surface, total
49000 cm2 (7595 in2)
Parking:
Application of rear brakes by springs in brake
9-3
Technical Data
disc pack.Hydraulically released.
Hold-off pressure
8.3MPa
(1200 lbf/in2)
Steering system
Independent hydrostatic steering with closed-
centre steering valve, accumulator and
pressure compensating piston pump.
Accumulator provides uniform steering
regardless of engine speed. In the event of
loss of engine power it provides steering of
approximately two lock-to-lock turns.
A low pressure indicator light warns of system
pressure below 11.5MPa (1660 lbf/in2).
Steering meets ISO 5010 and SAE J53.
Steering angle (left /right)
±40°
Minimun turning radius(SAE)
9400mm
Hoist system
It is set up separately from the power hydraulic
system.Two body hoist cylinders are mounted
between the frame rails. Cylinders are two-
stage with power down in the second stage.
180bar
System pressure
(2610 lbf/in2)
Hoist pump:
Type
Gear type
Capacity at (at 2100 r/min)
307 L/min
（81US gal/min）
Control valve:
Type
Servo control, neutral gear open
Body raise time
13 s
Body lower time
11 s
Body
Longitudinal 'V' type floor with integral
transverse box-section stiffeners. The body is
exhaust heated and rests on resilient impact
absorption pads.
Body wear surfaces are high hardness
abrasion resistant steel.
Plate thicknesses:
Floor
18 mm (0.70 in)
Side
10 mm (0.39 in)
9-4
Technical Data
Front lower
10 mm (0.39 in)
Deluxe operator cabin with integrated ROPS/
FOPS conform to ISO 3471 and SAE Jl040C
Fed86.
Volume:
Struck(SAE std)
22m3(28.8yd3)
Heaped 2:1 (SAE std)
29.5m3(38.6yd3)
Frame
Highly rigid frame with the whole box-shaped
section, which is equipped with anti-twisting
beam, is adopted. Integral front bumper and
closed-loop crossmember are equipped. Front
and rear beam, twisting drum, rear mounting
rack and bumper are made of low-carbon
steel. At the stress concentrated areas, cast
steel parts with high tenacity are used, and in
this way, the frame boasts high tenacity and
stronger impact resistance.
Cab
Large area of windscreen gives operator an
all-around visibility. Acoustic lining material
provides quiet operator space. Suspension
seat reduces vibration efficiently.
The cab provides a sound exposure Leq
(equivalent sound level) of less than 78 dB(A)
when tested with doors and windows closed.
Maintenance service capacities
Maintenance
Description
volume
L
US gal
Engine crankcase and filters
55
14.6
Transmission and filters
85
22.5
Cooling system
130
34.4
Fuel tank
470
124.4
Steering hydraulic tank
63
16.7
Steering system
71
18.8
Lifting hydraulic tank
158
41.8
9-5
Technical Data
Lifting and brake cooling system
237
67.2
Planetaries (total)
43
11.4
Differential
52
13.7
Front ride strut (each)
19
5.0
Rear ride strut (each)
16.0
4.2
Power takeoff
4
1.1
Typical noise levels
Operator ear (ISO 6394)
78dB
*Exterior sound rating (ISO 6395)
89dB
*The above result is for the mode giving
the highest exterior sound level when
measured and operated as per the prescribed
procedures of the standard. Results shown
are for the vehicle in base configuration.
Note: Noise Level Exposure to the operator
and bystander personnel may be higher
depending upon proximity to buildings, rock
piles, machinery etc.. The actual job site
Noise Level Exposure must be measured and
applicable regulations complied with in respect
to Employee Hearing Protection.
Vehicle weights (Mass)
Vehicle weights (Mass)
kg
Ib
Chassis, with hoists
28200
61858
Body, standard
8600
18865
Net weight
36800
80723
Rated loading capacity
45000
98710
Maximum gross weight*
81800
179432
*Maximum total weight of truck includes alternative
device, all the accessories and full fuel tank and
load.
Weight distribution
Front
Rear
axle
axle
Empty
49%
51%
Loaded
33%
67%
9-6