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New Holland. Cab 2 WD / 4 WD TS-100A, TS-115A, TS-125A, TS-135A. ASSEMBLY MANUAL - page 4

Mounting Component ID - Control Valve Fittings

Item Part No.

Qty Description

02981888

--

Valve & Fittings Asy, 6 Spool

1

02981370

1

Valve Asy w/o Fittings

2

02090800

2

Adapter Hyd, Elbow 12MB - 12MJ 90°

3

02972177

11

Adapter Hyd, Straight 10MB - 6MJ

4

03200284

1

Adapter Hyd, Straight 6MB - 4MJ

5

02981889

1

Adapter Hyd, Straight 10MB - 6MJ

6

02972208

1

Valve Solenoid Asy

7

02975438

1

Adapter Hyd, Straight 8MB - 8FJX

8

02981890

1

Adapter Hyd, Straight 8MB - 6MJ

11 - 21

Mounting Component ID - Hydraulic Lock Valve

Item Part No.

Qty.

Description

02972208

--

Solenoid Valve Asy

1

02971425

1

Seal Kit, f/ solenoid Valve

2

02975198

1

Coil, 12V- DC w/Dual 8-32NF Studs

3

02975199

1

Cartridge, Solenoid Valve

4

02975438

1

Adapter Hyd, Straight 8MB-6FJX

5

02981890

1

Adapter Hyd, Straight 5MB - 6MJ

11 - 22

Mounting Component ID - DIVERTER VALVE

Door / Swing Cylinder Diverter Valve. Asy: P/N 02977622

The Diverter valve is a electrical operated valve that allows the hydraulic pressure to be

shared to operate two (or more if valves are stacked) funtions with a single pressure supply. This

valve is strictly a diverter valve and is designed to direct the pressure, not regulate the flow or

pressure.

The Port openings on this diverter valve are marked with letter number codes which show

wich port is connected to which hose and where that hose connect on other end (See Figure 18)

Port

Function & Connection

P1

Hose Hydraulic Pressure from Door / Swivel (B) Port on Control Valve

P2

Hose Hydraulic Return to Door / Swivel (A) Port on Control Valve

C1

Hose to Head Swivel Cylinder Base End

C2

Hose to Door Cylinder Base End

C3

Hose to Door Cylinder Rod End

C4

Hose to Head Swivel Cylinder Rod End

Electric solenoid retaing knob

Electric Solenoid

These 2 threaded holes on back

C1 Port this

side for mounting diverter valve

side

(Not

to frame (Not Seen)

Seen), to head

swivel cyl base

end

P1 Port, Pressure from Control

C4 Port this

Valve door / swivel port of control

side

(Not

valve

Seen), to

head swivel

These 4 holes are through holes

cyl rod end

that would be used if this were a

stacking valve to stack two (or

more) valves together. These holes

are not used in this application.

C2 Port, to

P2 Port, Return to control

door cyl base

valve door / swivel port of

end

control valve

C3 Port, to

door cyl Rod

end

11 - 23

Mounting Component ID - Under Mnt Frame Asy 24’/30’

Under Mount Frame Asy (24 & 30 ft are the

same except for the LH weight)

30 ft model only

LH Counter Weight

Turret Asy, Machined

Turret / Boom Mount Pin

Lift Cyl Pin

Weight Attaching Pin, Long Pin

Boom Mount Attaching Pin, Long Pin

Turret Cylinder Link

Center Section Frame Weldment

Boom Mount Attaching Pin, Medium Pin

Boom Mount, Machined

Boom Mount Attaching Pin, Short Pin

Swing Cylinders

Swing Cylinder Pivot Bushings

Swing Cylinder Trunnion Mount Weldment

Swing Cylinder Cover

11 - 24

Mounting Component ID - Hyd Hose Connections

24 FT Boom

11 - 25

Mounting Component ID - Hyd Hose Connections

30 FT Boom

11 - 27

Mounting Component ID - Motor & Boom Pump Hose

Item Part No.

Qty. Description

A

02981427

1

Hose, 8FJX - 8FJX 90° - 24" Lg. w/Red Tie (Charge Filter to Pump)

B

02981428

1

Hose, 8FJX - 8FJX 90° - 21" Lg. w/ Blu Tie (Case Drain to Tank)

C

02981429

1

Hose, 12FJX - 12FJX - 23" Lg. (Pump to Suction Filter) hose under

pump and cannot be seen in drawing.

D

02981430

1

Hose, 12FJX - 12FJX - 31" Lg. w/ Red Tie (Pressure Filter to Supply)

E

02981431

1

Hose, 4FJX - 4FJX 90° - 35" Lg. w/ Red Tie (Pump Load Sense to

Valve (PX)

F

02981432

1

Hose, 4FJX - 4FJX 90° - 20" Lg. w/ Blu Tie (Pump Regulator to Tank)

F

------------

1

Hose, #4 Hose f/ Base end of Stabilizer Cyl to Tank port Via a Tee fitting.

G

02981433

1

Hose, 20FJX - 12FJX - 24" Lg. (Pump to Suction Filter)

H

02981462

1

Hose, 12FJX - 12FJX 90° - 20" Lg. w/ Org Tie (Valve Return to Tank)

NOTE: Hoses are not shown in drawing above, this is for clarity. The hose routing is for the hoses which

connect from one point to the other. Use the instructions and hose description listed to follow hose

routing.

Example: Hose - A connects to one end marked A and the other end of hose connects to the other item

marked A. This is done with the other letters as well, the hose must connect to the same letter markings

on each end as in drawing. Some hose will be marked with a colored plastic tie.

Some hose will have a straight fitting or a 90° fitting. This is to allow hoses to be routed to where they

clear other items, when connecting hose put the end on that has the correct fitting as noted in drawing

with (90°) or the straight fitting if note marked hose routing that is to make hoses clear other items. Do

Not connect hose to different letter items, all hose end must connect to the same letter on both ends.

TO ID HOSES: Always check Size, Length, Fittings and Color Plastic Tie to identify the hoses. Some

hoses will have the same color tie but the size, length or fittings will be different.

11 - 29

Mounting Component ID - Swing Cyl. Hose (24’/30’)

Item Part No. Qty Description

A1

02981825

1

Hose, #6-6FJX-6FJX-28"Lg

B1

02981825

1

Hose, #6-6FJX-6FJX-28"Lg

C1

02981826

1

Hose, #6-6FJX-6MJ-16"Lg- Geen Tie

C2

02981827

1

Hose, #6-6FJX-6MJ-16"Lg- Green / White Tie

34

02968832

1

Plastic Tie, Green

35

02968833

1

Plastic Tie, Green / White

NOTE:

Hose are not shown in drawing, this is for clarity. The hose routing is for hoses which

connect from one point to the other. Use the instructions and hose descriptions listed to

follow hose routing.

Example: Hose - A1 connects to one end marked A1 and the other end connects to the

other connection marked A1. This is done with the other letters as well, the hose must connect to

the same letter mark on each end. Some hose have a plastic colored tie on it to ID hose and

location.To ID hoses always check hose size, length and colored plastic tie.

11 - 30

Mounting Component ID - Cyl Cntrl Valve Connections

Service Connection

Port, B-Port. (B)

Testing Port for

Pilot Pressure Test

(PS)

B B B B B B

A

A

A

A

A

A

Tank

Return

Connection

T2

Port Load Sense

Service Port Connection,

Signal (PL)

A-Port (A)

Pump

Pressure

Connection

(P1)

11 - 31

Mounting Component ID - Cyl Cntrl Valve Connections

HYDRAULIC HOSE CODES

Hydraulic Hose Band Mark Color Codes: Hose's and/or fittings are marked with a

Color Coded Plastic Band around it. Some Bands are a solid Color and some have a Colored

with a Stripe. The purpose of the colored bands are to provide a quick reference for hose and port

connection. A metal band is also attachted to the hose, on that band is an Alamo Industrial Part

Number for reference if needing a replacement hose. Always Check Hose Size, Color Code

& Part Number

Boom Cylinder Circuit Hoses connections from Control Valve:

Color Tie

(Code) Hose Size

Port

Hyd. Function

Green

G

SAE # 6

A

Swing, Back (Rod End)

Green / White

G/W

SAE # 6

B

Swing, Forward (Base End)

Orange

OR

SAE # 6

B

Lift, Down (Rod End)

Orange / White

OR/W

SAE # 6

A

Lift, Up (Base End)

Blue

B

SAE # 6

A

Dipper, In (Rod End)

Blue / White

B/W

SAE # 6

B

Dipper, Out (Base End)

Yellow

Y

SAE # 6

B

Telescope, In (Rod End)

Yellow / White

Y/W

SAE # 6

A

Telescope, Out (Base End)

Red

R

SAE # 6

A

Head Tilt, Up (RodEnd)

Red / White

R/W

SAE # 6

B

Head Tilt, Down (Base End)

Green

G

SAE # 4

A

Swivel, CW (Rod End)

Green / White

G/W

SAE # 4

B

Swivel, CCW (Base End)

Yellow

Y

SAE # 4

A

Door, Open (Rod End)

Yellow / White

Y/W

SAE # 4

B

Door, Closed (Base End)

Valve Pressure Filter Switch

11 - 32

Component Identification

XP2 (Expansion, Power)

Iqan Display Unit

XT2 (Expansion, Transmission)

XS (Expansion, Signal)

Tank Temperature Sensor

Charge Pressure Filter Switch

11 - 33

Component Identification

RH Side

of Tractor

Rear of

Tractor

Install with these

openings to front

of tractor

LH Side of

Front of

Tractor

Tractor

Rear View

P/N 02981168 Center Section Under Mount Frame Wldmnt

P/N 02980694 LH Rear Top Axle strap

P/N 02976633 LH Side Step Wldmnt

11 - 34

Component Identification

P/N 02980933 Exhaust Relocation Bracket

P/N 02981415 Arm Rest Controller Mount

Weldment

123

1233

12

12

123

1233

12

12

123

1233

1223

123

123

123

123

RH Side Shown, LH

Tractor End

Bent opposite way

P/N 02981725 Battery Relocation

P/N 02981404 Tank Rail Mount RH

Bracket Weldment

&

P/N 02981405 Tank Rail Mount LH

P/N 02982006 Rail Weldment

P/N 02982005 Rail Weldment

LH Rear

RH Rear

11 - 35

Component Identification

P/N 02982014 Rail

P/N 02982015 Rail

P/N 02982022 Boom

Weldment RH Front

Weldment LH Front

Rest Stabilizer Wldmnt

P/N 02982198 Fuel Tank

Weldment - 51 Gals.

02982206 Fuel Tank Brkt

Weldment - Front

Bend Upward 60° Here

P/N 02982324 Mount

Plate - Iqan Display Mount

02982207 Fuel Tank Brkt

Weldment - Rear

11 - 36

Component Identification

P/N 02983143 Front Axle Stabilizer

Top Bracket Weldment (Included in

Front Axle Stabilizer Kit Only for 4

WD Tractors)

P/N 02982314 for 24ft

Boom Rest Weldment

&

P/N 02982025 for 30ft

P/N 02983144 Front Axle Stabilizer

Boom Rest Weldment

Bottom Bracket Weldment (Included

in Front Axle Stabilizer Kit Only for 4

WD Tractos)

123

123

1234

234

234

234

12

123

2

123

123

2345

123456

123456

123456

1234567

234567

234567

34567

34567

P/N 02981316 Cylinder Asembly

P/N 02982320 Cyl Support

(Included in Front Axle Stabilizer Kit Only)

Weldment (Included in Front Axle

Stabilizer Kit Only)

11 - 37

Component Identification

Two Wires in plug

1 - Blue Wire + Connection

1- Black Wire - Connection

Connecte to R1 Connec-

tion of Exterior Wire

Harness

Oil Cooler / Fan Assembly

P/N 02981377

11 - 38

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