Content .. 3 4 5

New Holland BR6080. OPERATOR’S MANUAL (2011) - page 5

7 - MAINTENANCE

Twine wrapping

Concern

Possible Cause

Correction

Twine does not start.

Feed rolls slipping over the twine,

because:

•

Twine tension too high.

Reduce twine tension.

•

Feed roll tensioner set too low.

Readjust feed roll tensioner.

•

Misalignment between upper and

Align upper and lower feed rolls.

lower feed rolls.

•

Twine tangled in the twine box.

Reroute twine.

Improper twine routing.

Route the twines correctly.

Slippery straw conditions.

In extreme conditions, continue feeding

material into the pickup until the twines

really start wrapping. Then stop

immediately.

Twines not picked up by the

Wrapper was not in the home position at

Make sure the wrapper is always in the

spreader hooks.

twine start.

home position at twine start.

Maladjustment of the feed roll module.

Readjust feed roll module height.

Twine spacing not constant

Twines slipping over the pattern pulley.

Clean pattern pulley. Increase twine

over the bale.

tension, if necessary.

Twine is not cut at the end of

Dull or damaged knife.

Sharpen or replace the knife.

the wrap cycle.

Knife installed in the wrong fixation hole.

Correctly reinstall the knife.

Twine falls off the end of the

Poorly shaped bales.

Improve windrow and driving techniques

ejected bales.

to obtain well shaped bales.

End wraps placed too close to the bale's

Adjust the twine stops more to the

edges.

middle.

7 - 45

7 - MAINTENANCE

Miscellaneous

Concern

Possible Cause

Correction

Tailgate will not latch.

Crop and stones buildup behind the floor

Clean crop buildup and stones behind

roll.

the floor roll.

Tailgate latching hooks/pin maladjusted.

Readjust tailgate hooks/pins.

Crop buildup in the tailgate latching hook

Clean crop buildup.

area.

Tailgate will not open.

Insufficient hydraulic pressure.

Check tractor hydraulics.

Bale ejection is slow and

Insufficient hydraulic flow for fast tailgate

Check tractor hydraulics.

difficult.

opening.

Bale ejector springs too tight.

Release bale ejector springs.

Bale density too high.

Decrease full bale density setting.

Too much material fed into the sides of

Do not overfill the sides of the bale.

the bale.

Paint on bale chamber side sheets when

On a new baler, select a lower full bale

the baler is new.

density until the bale chamber side

sheets are polished.

PTO speed too low.

For bale ejection, increase PTO speed

to at least 450 RPM

Bale stuck in the chamber.

Install special tailgate discs.

Bale ejector [accessory] tube

Bale ejector springs not tight enough.

Tighten the bale ejector springs.

jumps excessively during

transport on the road.

7 - 46

7 - MAINTENANCE

Automatic lubrication (accessory)

Concern

Possible Cause

Correction

Not enough oiling.

Pump action has become tight due to

Clean pump area and check free pump

crop and dirt buildup in the pump area.

action.

Oil too heavy.

Use specified oil.

In cold conditions, use a lighter type of

oil.

System contaminated.

Replace all metering valves.

Oil flow rate set too low.

Increase oil flow rate by increasing pump

stroke.

Too much oiling.

Oil flow rate set too high.

Lower oil flow rate by decreasing pump

stroke.

Oil too light.

Use specified oil.

In very hot conditions, use heavier type

of oil.

No oiling on some or all chains.

Oil pump maladjusted.

Readjust oil pump.

Main oiling line from tank to pump

Reattach or repair main oiling line.

detached or defective.

One or more metering valves

Replace contaminated metering valves.

contaminated or blocked.

Air in the oiling system.

Bleed the oiling pump and all oiling lines.

Detached, looped or squeezed oiling

Reroute and/or replace defective oiling

line(s).

Oiling brushes maladjusted.

Readjust oiling brushes.

7 - 47

7 - MAINTENANCE

Electric control box system (accessory)

Concern

Possible Cause

Correction

Control box not functioning.

Control box not turned on.

Turn the control box on.

Blown fuse.

Look for the cause of the blown fuse and

repair.

Wire harness damaged.

Trace the damaged wire and repair.

As power is turned on, the

Reverse polarity.

Change polarity at the power source.

actuator extends to its end

of stroke. When the WRAP

switch is toggled, the actuator

retracts to the home position.

Full bale alarm does not turn

Sensor / magnet maladjustment.

Readjust sensor / magnet.

on.

Defective sensor.

Replace sensor.

Wiring problem.

Check wiring and connector, repair /

replace, if necessary.

The actuator does not extend

System was not turned on.

Turn system power on.

as the WRAP switch is toggled.

Wiring problem.

Check wires and connector, and repair,

if necessary.

Defective actuator.

Replace actuator.

7 - 48

8 - SPECIFICATIONS

Overall Dimensions [25870358]

The specification figures in this section are provided for

All data given in this manual is subject to production vari-

your information and guidance. For further information

ation. Dimensions and weights are approximate only.

concerning your baler and equipment, consult your New

Holland dealer.

The illustrations do not necessarily show balers in stan-

dard condition or imply that these features are available

New Holland policy is one of continuous improvement and

in all countries. For exact information about any particular

the right to change prices, specification or equipment at

baler, please consult your New Holland dealer.

any time without notice is reserved.

Overall dimensions

Pickup - Standard

1.35 m (4.4 ft)

Pickup - Wide

2.00 m (6.6 ft)

Width

Ground wheels (Standard pickup machines)

2.37 m (7.8 ft)

Ground wheels (Wide pickup machines)

2.40 m (7.9 ft)

Maximum (pickup wheels installed on wide pickup)

2.65 m (8.7 ft)

Low hitch

Bale ejector excluded

3.65 m (12.0 ft)

Length

Bale ejector included

4.05 m (13.3 ft)

Maximum (tailgate open)

4.50 m (14.8 ft)

High hitch = low hitch + 0.15 m

Tailgate closed - 10.0/15 tires

2.19 m (7.2 ft)

Tailgate closed - 11.5/80 tires

2.23 m (7.3 ft)

Height

Tailgate opened - 10.0/75 tires

2.54 m (8.3 ft)

Tailgate opened - 11.5/80 tires

2.56 m (8.4 ft)

ZIL10FCRB002FAA

8 - 1

- SPECIFICATIONS

Technical data

Weight

Standard pickup baler

2040 kg (4497.4 lb)

Wide pickup baler

2335 kg (5147.8 lb)

Tractor requirements

Power (PTO input requirements)

Minimum

37 kW (50.3 Hp)

Recommended

48 kW (65.3 Hp)

Hydraulics

2 single-acting valves

124 bar (1798.0 psi)

210 bar (3045.0 psi)

Output 45 l/min minimum at 540 RPM PTO

PTO

540 RPM - 6 splines - 1-3/8 in diameter

Electric's

Electric control box system

13 - 14 V

Road light equipment

B7 DIN 72577, 7-pin connector

Hitch height

Infinitely adjustable

Low hitch

250 - 800 mm (9.8 - 31.5 in)

High hitch

700 - 1100 mm (27.6 - 43.3 in)

Bale chamber

Width

120 cm (47 in)

Diameter

120 cm (47 in)

Bale weight

Range

120 - 800 kg (264.6 - 1763.7 lb)

Maximum

800 kg (1763.7 lb)

Typical :

Straw

120 - 200 kg (264.6 - 440.9 lb)

Hay

180 - 300 kg (396.8 - 661.4 lb)

Silage

350 - 800 kg (771.6 - 1763.7 lb)

8 - 2

8 - SPECIFICATIONS

Tires

Ground wheels

Standard pickup machines

10.0/75 x 15.4 - PR 8 Tubeless

Pressure: for normal farming practice

2.3 bar (33.4 psi)

40 km/h road travel

3.2 bar (46.4 psi)

Wide pickup machines

11.5/80 x 15.3 - PR8 Tubeless

Pressure: for normal farming practice

2.1 bar (30.5 psi)

40 km/h road travel

2.5 bar (36.3 psi)

Pickup gauge wheels

15 x 6.00-6-4 ply

Pressure

3 bar (43.5 psi)

Maximum road speed

40 km/h (24.9 mph) (unless local speed

regulations restrict to a lower speed)

Driveline

PTO

540 RPM

Gearbox

90 ° bevel gears in oil

Drive chains

Legend: LHS = Left Hand Side RHS = Right Hand Side

Number of

Description

Size

Pitch

links (include

Length

connector link)

Main drive chain (LHS)

RC 80

25.4

mm (1.0 in)

1930 mm (76.0

in)

Apron conveyor chain (LHS + RHS)

50.8

mm (2.0 in)

144

7315 mm (288.0 in)

Floor roll drive chain (RHS)

RC 60 HV

19.0

mm (0.7 in)

1676 mm (66.0 in)

Standard pickup drive chain (LHS)

RC 50

15.9

mm (0.6 in)

104

1651 mm (65.0 in)

Feeder drive chain (LHS)

RC 60

19.0

mm (0.7 in)

1257 mm (49.5 in)

Wide pickup drive chain (LHS)

RC 50

15.9

mm (0.6 in)

825 mm (32.5 in)

Pickup reel drive chain (LHS)

RC 50

15.9

mm (0.6 in)

1190 mm (46.9 in)

Pickup auger drive chain (RHS)

RC 50

15.9

mm (0.6 in)

1190 mm (46.9 in)

8 - 3

8 - SPECIFICATIONS

pickup

Standard

Width

Overall width:

With pickup wheels installed

2.35 m (7.7 ft)

2.69 m (8.8 ft)

With pickup wheels removed

1.66 m (5.4 ft)

2.50 m (8.2 ft)

Width inside side sheets

1.35 m (4.4 ft)

2.00 m (6.6 ft)

Distance between outer tines

1.18 m (3.9 ft)

1.80 m (5.9 ft)

Distance between tines

69 mm (2.7 in)

67 mm (2.6 in)

Number of tine bars

Number of tines

5 x 18 = 90 (45 double tines)

4 x 28 = 112 (56 double tines)

Windguard type

Single windguard, pivoting, 2

First windguard: pivoting, chain

positions,

adjustable height Second windguard:

quick-attach

pivoting

Flotation

Coil spring-loaded, quickly adjustable

Height adjustable gauge wheels

Raised position locks

Transport position lock

Pickup lift

Mechanical / Hydraulic

Hydraulic

Overload protection

Shearbolt

Feed rotor

Crank-type

Width

140 cm (55.1 in)

Sprung loaded, break away, of the

Overload protection

feeder fork

Bale chamber

Consists of steel floor roll and

Consists of steel rolls and conveyor

Bale chamber

conveyor bars

bars

36 bar, 35 mm diameter, each guided 36 bar, 35 mm diameter, each

Conveyor chain and bars

by 2 bearings

guided by 2 bearings

Bars connected by a 2 in pitch chain

with a length of 7315 mm (144 links)

Automatic spring-loaded chain

tensioner

Bale rotation speed

± 26 RPM

Time for one revolution

± 2.25 s

Bale density system

Preloaded coil springs

Bale density setting

Full density pointers

Full bale alarm sensor [accessory]

Bale density measurement

2 spring-loaded extension rods

connected to a mechanical density

indicator measure the amount of

indicator measure the amount

tailgate opening during bale formation of tailgate opening during bale

formation

Wrapper Controls

Manual starting cord (standard) Cab Manual starting cord (standard)

electric control [accessory]

Cab electric control [accessory]

8 - 4

8 - SPECIFICATIONS

Twine wrapping

Twine spreaders

2, separate, chain driven

Twine feeding

2 feed rollers, belt driven

Twine wrap patterns

3 patterns on pattern pulley

14 wraps

18 wraps

22 wraps

End wrap placement

2 adjustable twine stops (one for each

2 adjustable twine stops (one for

twine), 4 positions

each twine), 4 positions

Twine tension

2 adjustable spring-loaded tensioners

2 adjustable spring-loaded

(one for each twine) in the twine box

tensioners (one for each twine) in

the twine box

Twine run indicators

Rotating pattern pulley

Twine storage capacity

4 balls of 285 mm diameter

5 balls of 270 mm diameter

6 balls of 225 mm diameter

Twine

Sisal twine 250 - 400 mg/kg

Sisal twine 250 - 400 mg/kg)

Polypropylene twine 350 - 750 mg/kg)

Polypropylene twine 350 - 750

Binder twine not recommended

mg/kg)

Binder twine not recommended

Electric control box [accessory]

Full bale alarm Manual electric control

Full bale alarm Manual electric

over cycle start

control over cycle start

Acoustic signal when tailgate closed

Acoustic signal when tailgate

and latched

closed and latched

Lubrication

Oil tank capacity

3 l (0.8 US gal)

Oil flow rate setting

Infinite adjustment, from 1 minimum)

Infinite adjustment, from 1

to 8 maximum)

minimum) to 8 maximum)

Gearbox capacity

2.1 l (0.6 US gal)

Lubricants to be used

A new line of specially formulated lubricants, based on own engineering specifications, is available from your Dealer.

Avoid all universal, multipurpose, hydraulic or gear oils.

8 - 5

8 - SPECIFICATIONS

8 - 6

9 - ACCESSORIES

Optional equipment [25869530]

Depending on the model and on local sales policy, some

of the following accessories will be fitted standard on the

machine, while others will not. Contact your dealer for

more information.

Chain oiler

The automatic chain oiler pump (2), driven by the eccen-

tric disc (1), supplies a metered amount of oil to all drive

chains. Every drive chain receives a certain amount of

oil, calibrated by restrictors located inside the distribution

manifold blocks.

ZIL10FCRB766AAA

Bale ejector

The bale ejector (1) rolls the bale out of the bale chamber

far enough to allow closing of the tailgate without having

to move the tractor forward.

This means that there is no need to reverse the baler a

few meters during the wrap cycle.

ZIL10FCRB118AAA

Tailgate discs

In special crop conditions, such as light straw, the bale

might have difficulty to be ejected from the bale chamber.

In these conditions, installing the tailgate discs (1) left and

right inside the tailgate will improve bale ejection.

ZIL10FCRB078AAA

9 - 1

9 - ACCESSORIES

Electric control box system

The system provides the following features to the

operator:

•

Manual electric control over twine wrap start.

•

Audible alarm at full bale density.

•

Acoustic signal when tailgate latches.

ZIL10FCRB750AAA

Bigger tires

Bigger tires (1) (11.5/80 x 15.3 - 8 PR) are standard on

wide pickup models and can be installed as an acces-

sory on standard pickup models which are equipped with

10.0/75 x 15.3 - 8 PR tires.

The installation of bigger tires increases the ground clear-

ance of the machine and reduces soil compaction.

ZIL10FCRB770AAA

9 - 2

9 - ACCESSORIES

Pickup hydraulic lift kit (Standard pick-up)

Pickup hydraulic lift is fitted standard on wide pickup mod-

els, and can be installed as an accessory on standard

pickup models.

The hydraulic lift cylinder (1) allows the operator to lift and

lower the pickup from the tractor seat.

ZIL10FCRB012BAA

Pickup gauge wheels

Pickup gauge wheels (1) are standard on the wide pickup

models, and can be installed as an accessory (both indi-

vidually and in pairs) on the standard pickup models.

They allow to follow the ground contours and assure bet-

ter pickup performance.

NOTICE: Check local legislation to see if the wheels must

be removed for road transport.

ZIL10FCRB849AAA

9 - 3

9 - ACCESSORIES

Roller windguard

A roller windguard is available which aids crop flow into

the rotor.

ZIL10FCRB182AAA

9 - 4

10 - FORMS AND DECLARATIONS

Delivery Report Customer Copy Customer copy [25871210]

Check and adjust, as required

Checks to be done with tractor and baler standing still

Checks to be done with the tractor/baler running if required

Check the function of the pickup and the

Check PTO shaft and guarding

tailgate hydraulics

Clean the machine

Check the function of the monitor system.

Oil level of the main drive gearbox

Check the function of the lights

Lubricate all grease points

Check/adjust the conveyor chain tension

Check oil level in the automatic chain

Check the condition of the conveyor chain

oiler

tubes and bearings

Check the function of the parking brake

Check the function of the automatic chain

(if installed)

oiler

Check the tyre pressure/tyre condition

All options and accessories

Check the condition of wheel/rims

Tighten the wheel nuts to prescribed

torque

10.

Check/adjust the pickup flotation

11.

Check/adjust the pickup drive chains

12.

Check the condition of the pickup tines

13.

Check and adjust the feed auger drives

14.

Check/adjust the main, - rotor and floor

roll drive chains

15.

Check the bearings of the pickup and

the rotor

16.

Check and adjust the entire wrapper

configurations

17.

Check and adjust the scrapers

THE INSPECTION HAS BEEN MADE

BALER MODEL NO:

BALER SERIAL NO:

SIGNATURE OWNER, DATE:

SIGNATURE DEALER, DATE:

10 - 3

10 - FORMS AND DECLARATIONS

10 - 4

10 - FORMS AND DECLARATIONS

Delivery Report Dealer Copy Dealer copy [25871627]

Check and adjust, as required

Checks to be done with tractor and baler standing still

Checks to be done with the tractor/baler running if required

Check the function of the pickup and the

Check PTO shaft and guarding

tailgate hydraulics

Clean the machine

Check the function of the monitor system.

Oil level of the main drive gearbox

Check the function of the lights

Lubricate all grease points

Check/adjust the conveyor chain tension

Check oil level in the automatic chain

Check the condition of the conveyor chain

oiler

tubes and bearings

Check the function of the parking brake

Check the function of the automatic chain

(if installed)

oiler

Check the tyre pressure/tyre condition

All options and accessories

Check the condition of wheel/rims

Tighten the wheel nuts to prescribed

torque

10.

Check/adjust the pickup flotation

11.

Check/adjust the pickup drive chains

12.

Check the condition of the pickup tines

13.

Check and adjust the feed auger drives

14.

Check/adjust the main, - rotor and floor

roll drive chains

15.

Check the bearings of the pickup and

the rotor

16.

Check and adjust the entire wrapper

configurations

17.

Check and adjust the scrapers

THE INSPECTION HAS BEEN MADE

BALER MODEL NO:

BALER SERIAL NO:

SIGNATURE OWNER, DATE:

SIGNATURE DEALER, DATE:

10 - 5

Content .. 3 4 5