DYNAPAC Vibratory roller CC4000 VI, CC4200 VI (Engine Cummins QSF 3.8 (Stage IV/T4F) / Cummins F 3.8 (Stage V)). Instruction manual

Machine description

Explanation of 17PIN serial number

100

00123

123456

A= Manufacturer

B= Family/Model

C= Check letter

F= Serial number

Engine plates

The engine type plates (1) are affixed to the top and

on the right side of the engine.

The plates specify the type of engine, serial number

and the engine specification.

Please specify the engine serial number when

ordering spares. Refer also to the engine manual.

On certain machines there may be an engine plate

along with the machine plate, if the original plate on

the engine is covered with extra

equipment/accessories.

Machine description

Decals

Location - decals

10 23

15.16

9.13

17A,

17B

17A,

17B

Fig. Location, decals and signs

Warning, Crush zone

4700903422

12. Master switch

4700904835

Warning, Rotating engine

4700903423

13. Coolant

4700388449

components

Warning, Hot surfaces

4700903424

14. Water

4700991657

Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

Warning, Instruction manual

4700903459

16. Hydraulic fluid

4700272372

Biological hydraulic fluid

4700792772

Warning, Edge cutter

4700904083

17A. Diesel fuel

4811000345

Warning, Locking (lift)

4700908229

17B. Fuel ultra low sulfur content

4811000344

Warning, Locking (transport)

4812125363

Urea/DEF

4812124070

Fixing point

4700382751

Warning, Starting gas

4700791642

20.

Lifting point

4700357587

10.

Handbook compartment

4700903425

21.

Sound effect level

4700791278

11.

Battery voltage

4700393959

22.

Emergency exit

4700903590

Washer fluid

4812132929

Machine description

Location - decals, chip spreader (Optional)

Fig. Location, decals and signs

Warning, Rotating components

4811000080

Location - decals, CALIFORNIA

Proposition 65

Warning, CALIFORNIA

4812129673

Proposition 65

Fig. Location

Safety decals

Always make sure that all safety decals are completely

legible, and remove dirt or order new decals if they

have become illegible. Use the part number specified

on each decal.

If a part is replaced and this part have a decal, make

sure to also order the decal.

Machine description

4700903422

Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.

(Two crush zones on machines fitted with pivotal steering)

4700903423

Warning - Rotating engine components.

Keep your hands at a safe distance.

4700903424

Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance.

4700904895

Warning - Brake disengagement

Study the towing chapter before disengaging the

brakes.

Danger of being crushed.

4700903459

Warning - Instruction manual

The operator must read the safety, operation and

maintenance instructions before operating the

machine.

4700904083

Warning - Edge cutter (optional)

Warning of rotating parts.

Maintain a safe distance from the crush zone.

Machine description

4700908229

Warning - Risk of crushing

The articulation must be locked when lifting.

Read the instruction manual.

4812125363

Warning - Locking

The articulation must be locked during transport

and lifting,

but be open during operation.

Read the instruction manual.

4700791642

Warning - Starting gas

Starting gas is not to be used.

4811000080

Warning - Chip spreader (optional)

The spreader has rotating components.

Never insert your hands or any objects when the

spreader is in operation.

Always stop the roller motor before carrying out

adjustments or maintenance on the spreader.

Machine description

Info decals

Manual compartment

Battery voltage

Master switch

4700903425

4700393959

4700904835

Coolant

Water

Hydraulic fluid level

4700388449

4700991657

4700272373

Hydraulic fluid

Biological hydraulic fluid

4700272372

4700904601

Bio hydraulic fluid PANOLIN Fuel with ultra low sulphur content

4700792772

4811000344

4811000345

DEF/AdBlue

Fixing point

Lift point

4812124070

4700382751

4700357587

Sound power level

Emergency exit

Washer fluid

4700791278

4700903590

4812132929

Machine description

Instruments/Controls

Control panel and controls

Fig. Control panel

Ignition switch

Vibration rear drum

Parking brake

Forward & Reverse lever

Work mode (Off-set and

vibration permitted plus soft

starting and stopping enabled)

Offset left/right

CG - steering selection

Rotating beacon/Flashlight

Vibration off/on (red)

Watering, manual/automatic

Chip spreader,

manual/automatic (not for

combi-version)

Full flow ("full on"), edge cutter,

Display controller knob, select

Gear position switch

sprinkling (blue)

button

Button set/Keypad

Return button, previous

Edge cutter, up/down (green)

Start-stop button

Settings menu button

Edge cutter left/right

Menu button

Working light

Main menu, return button

Horn

Display

Low/High amplitude

Emergency stop

Vibration front drum

Speed limiter

Speed selector and ECO

Mode, diesel engine

Optional

Machine description

Mini-steering wheel, switches (Electronic

steering) - Optional

Functions

Direction indicators

Driving lights

(pos.lights/off /dipped beam)

Full beam (off/on)

Warning light

Fig. Mini steering wheel with switches

Function descriptions

Designation

Symbol

Function

Ignition key

The electric circuit is broken.

All instruments and electric controls are supplied with power.

Forward/Reverse lever

NB! When starting the machine, the lever must be in neutral.

The engine cannot be started if the forward/reverse lever is in

any other position.

The forward/reverse lever controls both the roller's driving

direction and speed. When the lever is moved forward, the

roller moves forward; when the lever is move backward, the

roller moves backward.

The roller's speed is proportional to the distance the lever is

from the neutral position. The further the lever is from the

neutral position, the higher the speed.

Offset left/right

The left button turns the front drum to the left, the right button

to the right.

Always stop in neutral, to move to the other side press once

again.

On machines with electronic steering (reversible drivers seat)

automatically centering of the front drum could be achieved by

pressing both offset buttons at the same time.

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

Full flow

Full flow sprinkling of both drums, and watering of edge

cutter/-compactor if mounted on the machine. Push the button

to get full flow on watering.

Machine description

Designation

Symbol

Function

Button set/Keypad

Start-stop button

Start or stop the diesel engine.

Menu button

Menu selector

Main menu, return

Return button to the main menu, "Home."

Amplitude selector, low/high

Left LED indicates low amplitude, activation of the right LED

amplitude

gives high amplitude. (Low amplitude is the basic mode if the

button is not activated.)

Vibration, front drum

Activation of vibration on front drum.

If Working mode (14) is not activated, there will be no

vibration on the drum.

Vibration rear drum

Activation of vibration on rear drum.

If Working mode (14) is not activated, there will be no

vibration on the drum.

Work mode (Off-set and

Activates working mode, which makes it possible to use

vibration permitted plus soft

vibration and offset (option), with soft start and stop activated.

starting and stopping

The roller always starts in transport mode.

enabled)

(15)

Steering selection (CG)

Valid for pivot machines only (CG).

Sprinkler

Left LED, manual watering, gives continuous watering of the

drums. Activation of the right LED gives automatic watering

(auto active), watering is activated when the Forward/Reverse

lever is outside of neutral.

Display controller knob,

Scroll using the knob to the desired selection, select by

selection button

pressing the knob in the middle.

Return button, previous

Return to last selection/display.

Settings menu button

Working lights

By activating the working lights will turn ON.

Horn

Press to sound the horn.

Emergency stop

Brakes the roller and switches off the engine. The power

supply goes off.

NOTE: The emergency stop must be deactivated when

starting the machine.

Speed limiter

Limitation of the machine's max. speed (max.speed is

obtained with full deflection of the F/R lever). Set the knob to

the required position and read the speed on the display (30).

Machine description

Designation

Symbol

Function

Rpm switch, diesel engine

Speed adjustment, increases with each press. Selection

illuminated in the top of the button, idling (-), intermediate

speed/ECO (- -) and work speed (- - -).

NOTE! When starting the machine, the control must be in the

idling position (-). The diesel engine drops to even lower revs

when stationary, more than approx. 10 seconds if the F&R

lever is in neutral.

If the F&B lever is moved from neutral, the revs rise to the set

revs again.

Parking brake

To activate the brakes, press the top of the switch to change

the position of the lever.

To release the brakes, press down the red part at the same

time as the switch and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

Rotating beacon/flashlight

Activation of the rotating beacon/flashlight

Chip spreader

Activating the chip spreader. Manual/automatic spreading.

Left LED, manual spreading, gives continuous spreading.

Activation of the right LED gives automatic spreading (auto

active), spreading is activated when the Forward/Reverse

lever is outside of neutral.

Gear position switch

Activates the two different gear positions: (1), (2). The current

gear position is shown in the display by means of the

following figures.

Position 1: Normal working gear, gives maximum hill-climbing

capacity during vibratory compaction

Position 2: Used for maximum transport speed or for high

speed during smooth rolling without vibration

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in Work mode. The edge cutter can only be moved

up when the machine is in Transport mode.

Pressing on the bottom button moves the edge cutter down.

Pressing on the top button moves the edge cutter up.

Edge press/cutter, Left/Right

Activate left or right edge cutter.

Display explanations

When the ignition key is activated, a start screen

becoms visible on the display. This screen is visible

while the system is prepared for start.

Fig. Start screen

Machine description

The Home screen shows multiple information images.

Fig. Display screen - Home

1. Machine working hours

2. Gear indicator (2 gears)

3. Diesel engine rpm

4. Time watch

5. Fuel level

6. Urea level

7. Sprinkler tank level

8. Warning lamps (Yellow is warning and red is high

alert)

9. Asphalt temperature meter (two sensors switching

from front to rear depending on driving direction)

10. Off-set symbol (indicates if the front drum is in

neutral position or in off-set position). Only for

machines with off-set.

11. Compaction meter Evib (DCM Evib)

12. Impactometer (strokes per meter)

13. Driving direction

In the middle image is also displayed high / low

amplitude and frequencies of operation, and if the

Machine description

selected front and rear.

The display is of "touch screen type" but can also be

worked from the display controller.

Fig. Display controller

The touch screen allows you to activate, adjust

different functions etc. directly on the display. If you

prefer you can use the display controller instead.

Sprinkler

Pointing to the right of the display, brings up a quick

selection menu.

Error log

Compacting

Selections in quick-choice menu:

Brake test

Sprinkler

• Opens Sprinkler settings in the Settings menu.

Main menu

Alarm

Fig. Quick menus

• Opens the alarms with logs and error codes.

Compacting

• Opens Compacting settings in the Settings menu (Asphalt

temperature, Evib, Impactometer, AVC (automatic

vibration control), Chip spreader)

Brake test

• Must be performed daily according to procedure in

separate section in Start chapter.

Main menu

• Opens the start page in the Main menu.

A display for the asphalt temperature and

Impactometer value can also be shown when the

accessory asphalt temperature gauge and/or

Impactometer/frequency sensor is installed on the

machine.

Machine description

Asphalt temperature meter

Asphalt temperatures are shown either in Celsius or

Fahrenheit. (selected in User settings)

Fig. Asphalt temperature screen

Dual temperature sensors, one front and one rear.

The sensor that sits foremost in the current direction of

travel is highlighted and it is this one that is read to

avoid the disruption of moisture from the drum’s

sprinklers. The sensor that is rearmost in the current

direction of travel is shaded/dimmed.

Setting of max. and min values by plus or minus on

the display image, the temperature area will be green

if the temperature keeps within the desired values and

turns yellow if the temperature is higher than the

Min

Max

maximum value.

Fig. Temperature settings

Impactometer (strokes per meter)

The Impactometer shows how many strokes per meter

the drum performs during vibration, the set minimum

value is shown by a blue arrow on the meter image.

The green area in the image shows our basic

recommendation for the speed interval.

Fig. Impactometer screen

Setting of the minimum value by plus or minus on the

display image.

The Impactometer value is calculated based on the

operating speed and the vibration frequency. A higher

operating speed gives fewer strokes per meter.

The recommendation is to not fall below 33

strokes/meter (10 impacts/feet) to avoid wave

formation on the road surface.

Min

The choice of high or low amplitude also impacts on

the compaction result and should be taken into

consideration.

Fig. Impactometer value

Frequency

Speed

Impacts

vpm

Km/h

mph

/meter

/feet

CC4200

4200

7,7

4,8

3060

5,6

3,5

[I/m] = frequency/velocity [(I/s)/(m/s)]

Machine description

Evib compaction meter (DCM Evib)

Compaction meter measures compaction value Evib i

MN / m2

Evib acceleration sensor on the front drum.

Fig. Compaction meter (DCM) with Evib

Min and max values of the Evib value (Evib 1 or Evib

2) on the relevant compaction meter can be adjusted

by the plus and minus buttons on the various scales.

Evib 1 is calculated during the load cycle (when the

drum is on the way down) during vibration, while Evib

2 is calculated during the load-relief cycle (when the

drum is on the way up). It is up to the user to decide

which value to use.

Selection

Min-Max

The best way of determining an Evib measurement

value is to run a test surface with the same

characteristics (substrate, material, temperature,

Fig. Evib settings

amplitude and rolling speed, etc.) as the surface to be

compacted and measured.

Compact the surface within the temperature interval

for the asphalt in question, and note the Evib values

for each run. The values should go up slightly with

each run, with increased compaction, and falling

temperature. The value read off for the final run, when

the correct void content/compaction rate is reached,

can then be used as guidance for the minimum or

measured value

However, this must be viewed as indicative only. The

maximum value is set rather higher and should not be

exceeded. High values will occur in the case of low

asphalt temperatures and high compaction levels.

Further vibrating compaction in these cases risks

crushing the stone aggregate, something which should

be avoided.

Always keep track on the asphalt temperature and

relate it to the compaction value. The Evib value will

change not only with the degree of compaction but

also with the asphalt temperature.

"MAIN MENU"

In the main menu it is also possible to change some

user and machine settings, access the service menu

and return to Home screen.

Machine description

SPRINKLER

Sprinkler

Selection of pump 1/2 or both are active.

Adjustment of the pause time (seconds) between

sprinklers for automatic sprinkling. (AWC)

ENGINE

(Stage V)

Engine

Normally not necessary to use.

Regeneration delay only to be used to prevent exhaust

gas cleaning when the machine is operating in a

hazardous environment, or otherwise inappropriate

with the elevated exhaust gas temperature during a

regeneration.

Activation of parked regeneration.

Regeneration delay (Inhibit).

Activation of parked regeneration can be used if the

exhaust gas cleaning / regeneration symbol appears

with a steady light on the display. Initiate cleaning can

be used if the Exhaust System Cleaning Symbol is

shown in the display. Then a so-called parked

regeneration can be done and the parking button must

be activated and that low speed is selected, then the

speed will increase to 1000-1200rpm for 20-45

minutes depending on the soot load.

NOTE: To initialize and complete regeneration, the

engine coolant temperature must be >70°C

(158°F).

Machine description

"ABOUT"

It is also possible to see the version of the installed

software.

About

Alarm symbols - Machine

The following symbols can be shown at the bottom of

the display:

Fig. Display - Symbols

Symbol

Designation

Function

Warning symbol, hydraulic fluid filter

If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, clogged air filter

If this symbol is shown when the engine is running at full

speed, the air filter must be checked/replaced.

Warning symbol, battery charging

If the symbol is shown when the engine is running, then

the alternator is not charging.

Switch off the engine and locate the fault.

Warning symbol, engine temperature

If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault.

Refer also to the engine manual.

Warning symbol, hydraulic fluid

If this symbol is shown, the hydraulic fluid is too hot.

temperature

Do not drive the roller; allow the fluid to cool by running the

engine on idle, and then locate the fault.

Warning symbol, low fuel level

Less than 10% of the fuel is left if this symbol is shown.

Warning symbol, low sprinkler water

If this symbol is shown, there is less than 10% of the

level

sprinkler water left in the main tank.

Warning symbol, low oil pressure,

If this symbol is shown, the engine's oil pressure is too low.

diesel engine

Switch off the engine immediately.

Machine description

Symbol

Designation

Function

Warning symbol, low coolant level

If this symbol is shown, fill with coolant/glycol and search

for leaks.

Warning symbol, water in the fuel

If this symbol is shown, the engine must be stopped and

the fuel pre-filter drained of water.

Warning symbol, parking brake

If the symbol is shown, the parking brake is activated.

Alarm symbols - DEF system and exhaust

aftertreatment

The following symbols can be shown at the bottom of

the display:

Fig. Display - Symbols

Comment (Stage V): To initialize and complete

regeneration, the engine coolant temperature must be

>70°C (>158°F).

Symbol

Designation and Function

Warning lamp (Yellow)

Less serious fault: Rectify as soon as possible.

Warning lamp (Red)

Serious fault: Switch off engine immediately!

Elevated exhaust gas temperature (Yellow)

Appears when the exhaust temperature exceeds the calibrated temperature limit, and when

regeneration is in progress.

Engine tampering (Yellow)

The symbol is displayed if the operator has tried to make changes to the engine.

Urea tank level (Yellow)

Appears when the urea tank level is at a very low / critically low level. The level is shown in the level

bar at the top right of the display.

Urea qualitet (Yellow)

Appears when urea quality is out of tolerance.

Exhaust cleaning / regeneration symbol. Parked regeneration required (Yellow) (stage V)

Park the machine, set the FNR lever to the neutral position and apply the parking brake.

Regeneration not possible/Inhibited (delayed) regeneration activated (Yellow) (stage V)

This symbol is displayed when a regeneration, for some reason is not possible to perform or that

inhibited (delayed) regeneration is selected.

Engine power reduction (Yellow)

This symbol is displayed when the regeneration error is at such a level that the engine power is

reduced.

Machine description

Symbol

Designation and Function

Engine fault (Yellow)

See error code.

This symbol appears in the middle of the display, when the engine temperature is below 70º C and

in connection with which no regeneration is possible. (stage V)

This symbol appears in the middle of the display, when the engine temperature is below 158º F and

in connection with which no regeneration is possible. (stage V)

This symbol appears in the middle of the display, in the event of another engine failure in

connection with no regeneration being possible. (stage V)

DEF-displays (Urea tank level)

Symbol

Warning

Level

Comment

< 10%

The warning is shown when the Urea tank level is low.

The operator should refill the Urea in the Urea tank.

< 5%

When the level drops to a very low level, the Urea level

symbol flashes.

The operator should refill the Urea in the Urea tank.

< 2.5%

When the level drops to a critical level, the Urea level

symbol flashes together with the icon for reduced power

and the “Yellow warning” lights on the panel.

The operator should refill the Urea in the Urea tank. If the

Urea tank is not refilled, the engine power is reduced and

normal power is restored once the Urea has been refilled.

When the level drops close to zero, the Urea level symbol

flashes together with the icon for reduced power and the

“Yellow warning” lights on the panel.

The operator should refill the Urea in the Urea tank. If the

Urea tank is not refilled, the engine power is reduced further

and normal power is restored once the Urea has been

refilled.

When the Urea meter reads of a value below zero for 30

minutes, the Urea level symbol flashes together with the

icon for reduced power and the “Red warning” lights on the

panel. The engine is limited to idling speed.

The operator should stop immediately in a suitable location

and refill the Urea in the Urea tank. Normally engine power

is restored once the Urea has been refilled.

Machine description

DEF-displays (Urea quality)

Symbol

Warning

Level

Comment

The warning is shown when the Urea quality in the tank is

outside of the tolerance.

The operator should drain and refill the Urea tank with new

Urea.

When the Urea quality in the tank remains outside the

tolerance, and nothing is done, the next Urea quality

warning symbol flashes and the “Yellow warning” lights on

the panel

The operator should drain and refill the Urea tank with new

Urea.

In the event of continued driving without rectifying with

better Urea quality the Urea quality symbol flashes together

with the icon for reduced power and the “Yellow warning”

lights on the panel.

The operator should drain and refill the Urea tank with new

Urea. If the Urea tank is not refilled, engine power is

reduced and normal power is restored once the Urea has

been refilled.

In the event of continued driving without rectifying with

better Urea quality the Urea quality symbol flashes together

with the icon for reduced power and the “Yellow warning”

lights on the panel.

The operator should drain and refill the Urea tank with new

Urea. If the Urea tank is not refilled, engine power is further

reduced and normal power is restored once the Urea has

been refilled.

In the event of continued driving without rectifying with

better Urea quality the Urea quality symbol flashes together

with the icon for reduced power and the “Red warning”

lights on the panel.

The operator should stop immediately in a suitable location

and drain and refill with new Urea in the Urea tank.

Normally engine power is restored once the Urea has been

refilled.

Machine description

DEF displays (EAT - Tampering)

Symbol

Warning

Level

Comment

The warning appears when a fault occurs in the exhaust

system’s after-treatment.

Immediately contact Service.

If nothing is done to rectify the fault in the exhaust gas

system’s after-treatment, the next warning is that the

Tampering symbol flashes and the “Yellow warning” lights

on the panel

Immediately contact Service.

A continued fault in the exhaust system’s after-treatment

gives a flashing Tampering symbol together with the icon

for reduced power and the “Yellow warning” lights on the

panel. Engine power is reduced.

Immediately contact Service.

A continued fault in the exhaust system’s after-treatment

gives a flashing Tampering symbol together with the icon

for reduced power and the “Yellow warning” lights on the

panel. Engine power is reduced further.

Immediately contact Service.

A continued fault in the exhaust system’s after-treatment

gives a flashing Tampering symbol together with the icon

for reduced power and the “Red warning” lights on the

panel. The engine is limited to idling speed.

The operator should stop immediately in a suitable location.

Contact Service.

DEF displays (Exhaust cleaning lamp)

(Stage V)

Symbol

Warning

Level

Comment

The High Exhaust system Temperature (HEST) Symbol will

illuminate during exhaust system cleaning. In addition, the

HEST Symbol will also illuminate if the exhaust temperature

exceeds the calibrated temperature threshold.

The High Exhaust system Temperature (HEST) symbol will

illuminate during exhaust system cleaning. In addition, the

HEST Symbol will also illuminate if the exhaust temperature

exceeds the calibrated temperature threshold.

The Exhaust System Cleaning/Regeneration Symbol

notifies the operator that the aftertreatment system has not

auto regenerated at the required time limit and requires an

exhaust system cleaning. See machine settings (Engine)

The Exhaust System Cleaning/Regeneration Symbol

notifies the operator that the aftertreatment system has not

auto regenerated at the required time limit and requires an

exhaust system cleaning. See machine settings (Engine).

Engine power is reduced.

The Exhaust System Cleaning/Regeneration Symbol

notifies the operator that the aftertreatment system has not

auto regenerated at the required time limit and requires an

exhaust system cleaning. See machine settings (Engine).

Engine power is reduced.

Contact Service

Machine description

DEF displays (Exhaust cleaning lamp disabled

(inhibit) (Stage V)

Symbol

Warning

Level

Comment

The Exhaust System Cleaning/Regeneration Symbol

notifies the operator that the aftertreatment system has not

auto regenerated at the required time limit and requires an

exhaust system cleaning. See machine settings (Engine)

The Exhaust System Cleaning/Regeneration Disabled

(Inhibit) Symbol indicates that Exhaust System

Cleaning/Regeneration Disabled (Inhibit) Switch is active

(see machine settings (Engine)), therefore automatic and

manual (non-mission) exhaust system cleaning cannot

occur.

This may be used by operator to prevent exhaust system

cleaning when the machine is operating in a hazardous

environment

The Exhaust System Cleaning/Regeneration Symbol

notifies the operator that the aftertreatment system has not

auto regenerated at the required time limit and requires an

exhaust system cleaning. See machine settings (Engine)

The Exhaust System Cleaning/Regeneration Disabled

(Inhibit) Symbol indicates that Exhaust System

Cleaning/Regeneration Disabled (Inhibit) Switch is active

(see machine settings (Engine)), therefore automatic and

manual (non-mission) exhaust system cleaning cannot

occur.

This may be used by operator to prevent exhaust system

cleaning when the machine is operating in a hazardous

environment

The Exhaust System Cleaning/Regeneration Disabled

(Inhibit) Symbol indicates that Exhaust System

Cleaning/Regeneration Disabled (Inhibit) Switch is active

(see machine settings (Engine)), therefore automatic and

manual (non-mission) exhaust system cleaning cannot

occur.

This may be used by operator to prevent exhaust system

cleaning when the machine is operating in a hazardous

environment

Engine power is reduced.

Machine description

Function description of instruments and

controls in the cab

Designation

Symbol

Function

Fuse box

Contains fuses for the electrical system in the

cab.

Front wiper, switch

Press to operate the front screen wiper.

Front and rear window screen

Press at the top to spray the windscreen.

washers, switch

Press at the bottom to spray the rear screen.

Rear wiper, switch

Press to activate the rear wiper.

Front side wiper, switch

Press to activate the front side wiper.

Front and rear side window screen

Press at the top to wash the front side window.

washers, switch

Press at the bottom to wash the rear side window.

Rear side wiper, switch

Press to activate the rear side wiper.

Heater

Cab heater.

Air conditioning.

Air conditioning AC

Automatic Climate Control (ACC)

Automatic control of the air conditioning.

(micro ECC)

Front wiper, intermittent

Intermittent function for front wiper.

Defroster nozzle

Turn the nozzle to direct the flow of air.

Hammer for emergency exit

To escape from the cab in an emergency,

release the hammer and break the opening

windows on the right-hand side.

Machine description

Using the cab controls.

Defroster

To quickly remove ice or mist, make sure that only the

front and rear air nozzles are open.

Turn the heater and fan dial to max.

Adjust the nozzle so that it blows on the window to be

de-iced, or to remove mist.

Heat

If the cab is cold, open the lower nozzle on the front

columns and the middle nozzles just over the controls

for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached,

open the other nozzles and if necessary turn down the

heat and fan speed.

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

Heater panel

The display shows figures from 0 to 7. Seven

steps for heating and seven steps for fan speed,

where 7 is max.

Arrows for up and down steps on fan speed or

heat.

Fan.When diode is lit it is possible to set the fan

speed with the setting arrows (up and down)(2).

Heater.When diode is lit by the thermometer it is

possible to set the heat with the setting arrows (up

and down)(2).

Fan on or off. Diode is lit when fan is activated.

Machine description

AC panel

Displays figures from 0 to 7. Seven steps to adjust

heating or cooling, and seven steps to adjust fan

speed, with 7 as maximum.

Arrows for up and down steps on heating/cooling

or fan speed.

Heating/CoolingWhen diode is lit by the

thermometer it is possible to set the heat with the

setting arrows (up and down)(2).To set the cooling

the AC needs to be activated (5).

Fan.When diode is lit it is possible to set the fan

speed with the setting arrows (up and down) (2).

AC on or off. Diode is lit when AC is activated.

Recirculation mode (diode lit) or fresh air mode.

(diode off)

ACC - Control panel

1. LCD Display

During normal operation, the set-point temperature,

blower speed, operation mode and fresh/re-circulated

air selection are displayed.

2. SET / SELECT Button

Under normal operation button is used for selecting

between modes.

(Also used in Test/diagnostics mode for different

options)

3. Power Button

Device ON/OFF.

Machine description

Main display screen

1. Air mix control

The air mix can be set to full fresh air or full

re-circulated air.

2. Mode

Displays the mode, "Automatic", "Heat", "Cool" and

"Defrost"

3. Temperature Set-point

Displays current inside set-point temperature.

4. Blower speed

Displays current blower speed setting.

ACC - Operation menus

Main screen

When the unit is turned on, the main screen will

appear. Current set-point temperature, climat control

mode, air-circulation and blower speed are displayed.

A small warning icon appears if there is something

wrong with the system.

Blower speed settings:

Press SET / SELECT button until the blower icon

appears, then turn clockwise to increase blower speed

and counterclockwise to decrease blower speed with

5% increments.

The blower speed can not be adjusted in defrost mode

(Defrost).

Climate Control mode settings:

Press SET / SELECT button until the climate control

mode icon appears, and then turn the button until the

required mode is displayed.

Machine description

AUTO

The system runs automatically to keep the temperature that is

selected (set-point temperature).

Cool

A / C compressor is running to cool the interior temperature.

Heating valve is turned off while cooling off ("Cool") is selected.

Heat

Interior temperature warms up with the electronic heater valve.

A / C compressor is turned off while warming ("Heat") is

selected

Defrost

When defrosting ("Defrost") is activated, the A / C compressor

is turned on, the blower is turned on full speed and the heater

valve is fully open.

Air circulation setting:

Press the SET button until the air circulation mode

icon appears.

Turn the knob clockwise to fully recirculated air

or counterclockwise full fresh air.

Display settings:

To adjust the display settings and the temperature

scale, press the SET button until the display settings

screen appears, then turn the SET button clockwise or

counterclockwise to adjust the settings.

Turning HVAC system OFF:

In the main screen, press the Power button to turn off

the HVAC system. When the system is turned off, the

backlight will turn off and the interior temperature will

be displayed on the screen.

To turn off the HVAC system from Defrost mode,

press the Power button until the HVAC system returns

to the AUTO mode, then press the Power button again

to turn off the HVAC unit.

Machine description

Diesel Heat mode (if diesel heater is installed):

When a Diesel heat mode signal is received, the

backlight will be turned off, the blower will run at 15%,

the heater valve will be fully opened and the air

circulation will switch to fresh air until the after coil

temperature is above 20 º C (78 º F). When the after

coil temperature is above 20 º C (78 º F), the blower

will run at a preset speed. No other function is allowed.

Electrical system

Power in engine compartment/battery

compartment

The fuses in the engine compartment are located

alongside the master switch.

The roller is equipped with 24 V electrical system and

an AC alternator.

Connect the correct polarities (ground) to the

battery. The cable between the battery and the

alternator must not be disconnected when the

engine is running.

Fig. Battery bay

1. Master switch

2. Main fuse panel

3. Power outlet 24V

Machine description

Main fuse panel

The main fuse panel is located behind the left engine

compartment door.

Fuses by codes:

(F4.1)

F4.1

Main ECU

(50A)

(F4.2)

(F4.3)

F4.2

Main fuse

(50A)

F4.3

Cab

(30A)

F13

ECM (Engine controller)

(30A)

F20

Grid heater

(150A)

F23

Diagnostic, ECM Service outlet

(5A)

(X22)

Fig. Main fuses and relays

1. Fuse (F13)

F26

24V Power outlet

(10A)

2. Preheating relay (K5)

3. Fuse (F20)

4. Starter relay (K1)

5. Fuses (F4.1, F4.2, F4.3)

6. Fuse (F23)

7. Fuse (F26)

Distribution box

The distribution box is located on the right-hand side

of the machine. There is a cover over the distribution

box and fuses.

Fig. Distribution box

1. Control unit (ECU) (A7)

2. Circuit card (A6)

3. Main ECU relay (K23)

4. Diagnostic socket for ECM (X22)

7. Frequency converter, Tachograph

Machine description

Circuit board in main switch

The figure shows the position of the fuses and the

relays.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type C (medium).

The table also shows the relay functions.

Fig. Circuit board A6.

Fuse card (A6)

Fuses

Display, Display control, Key pad, Line heater

15A

Sprinkler pump 1, Control pressure

10A

relay (K36)

sensor (SBW), seat position sensor

(SBW)

DEF, Heater (K37), Tachograph (P11) terminal

15A

Sprinkler pump 2 (combi), DCM

7.5A

15&58

Main relay (K23)(ECU A7), NOX sensor,

10A

F10

Reserve

Temp.sensor, etc.

Vibration sensor, Speed sensor, Fuel level

F11

Dyn@lyzer, Tablet/Computer

7.5A

sensor, Aspfalt temp.sensor

Switches in operator platform, Backup alarm,

F12

Fleetlink, Main relay (K2:86), Power

Reverse lamp, Fleetlink, Seat belt, Seat switch

supply (CPU) main ECU A7, K8:86

driving light relay, Terminal 15 main

ECU A7

Working light right, 24/12V power converter

15A

F13

Direction lights

7.5A

Working lights left, 24V power supply (driver

15A

F14

Driving lights

10A

seat)

Relays

Main relay

Flash relay

K6.1 Working lights left, ROPS/Cab

K12.1Sprinkler pump 1

K6.2 Working lights right, ROPS/Cab

K12.2Sprinkler pump 2 (combi)

Driving lights relay

Machine description

Electricity for Urea system

The relays (1 and 2) are located inside the right-hand

engine cover in the urea tank compartment.

1. Line heater relay (K36)

2. DEF supply relay (K37)

Fig. Cover, right-hand side

Fuses in cab

The electrical system in the cab has a separate fuse

box located behind the cover plate on the front right

side of the cab roof.

Fig. Cab roof fuse box (F7)

The figure shows fuse amperage and function.

1. Interior light

10A

All fuses are flat pin fuses.

2. Wiper motor/washer front/rear

10A

3. AC/ACC

15A

4. Heater blower

20A

5. Front/rear side washer pump

10A

6. Front/rear side wiper motor,

15A

Pressure guard AC

7. Dyn@lyzer

7.5A

8. Reserve

Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. Refer to

the maintenance instructions.

The master switch is located in the engine

compartment. Turn the key (1) to the on position. The

entire roller is now supplied with power.

If the main battery/master switch is covered, the

engine hood must be unlocked during operation,

to be able to reach the switch in an emergency.

Figure. Engine door, left

1. Master switch

Operator's seat - Adjustment

Adjust the operator’s seat so that the position is

comfortable and so that the controls are within easy

reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Weight adjustment (2)

Fig. Operator's seat

- Back support angle (3)

1. Lock pack- Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

Always make sure that the seat is secure before

beginning operation.

Do not forget to use the seatbelt (4).

Operation

Operator's seat, comfort - Adjustments

Adjust the operator's seat so that the position is

comfortable and so that the controls are within easy

reach.

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

- Lumbar support adjustment (6)

Fig. Operator’s seat

Always ensure that the seat is locked in position

1. Lever - length adjustment

before operating the roller.

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

Positioning driver´s seat, adjustments

The driver´s seat unit has three adjustment options,

transverse travel, rotation and steering column angle.

Pull the lever (1) forward (A) to release the transverse

travel catch for transverse travel.

Pull the lever (1) backwards to perform rotation. (B)

Ensure that the control unit locks in position before

operating the machine.

Release locking lever (2) to adjust the steering column

angle. Lock the steering column in the new position.

To adjust the operator's seat, see the section for

basic/comfort seat.

Adjust all settings when the machine is stationary.

Fig. Operator's station

Always ensure that the seat is in locked position

1. Lever - transverse travel/rotation

before operating the roller.

2. Locking lever - steering column

angle

DYNAPAC Vibratory roller CC4000 VI, CC4200 VI (Engine Cummins QSF 3.8 (Stage IV/T4F) / Cummins F 3.8 (Stage V)). Instruction manual - page 2