DYNAPAC Vibratory roller CC4000 VI, CC4200 VI (Engine Cummins QSF 3.8 (Stage IV/T4F) / Cummins F 3.8 (Stage V)). Instruction manual - page 1
Instruction manual
Operating & Maintenance
Vibratory roller
CC4000 VI, CC4200 VI
CC5200 VI, CC6200 VI
Engine
Cummins QSF 3.8 (Stage IV/T4F)
Cummins F 3.8 (Stage V)
Serial number
10000401xxA024156 -
10000402xxA020192 -
10000385xxA018993 -
10000403xxA020548 -
10000386xxA019539 -
10000404xxA019228 -
10000387xxA019044 -
10000490xxA032400 -
10000491xxA0xxxxx -
10000496xxA0xxxxx -
10000497xxA0xxxxx -
10000602xxA0xxxxx -
10000603xxA0xxxxx -
10000608xxA031751 -
Translation of original instruction
Reservation for changes
Printed in Sweden
Table of Contents
Introduction
1
The machine
1
Intended use
1
Training
1
Signal symbols and meaning
1
Safety information
1
General
2
CE marking and Declaration of conformity
3
Safety - General instructions
5
Safety - when operating
7
Driving near edges
7
Work driving
8
Safety (Optional)
9
Air conditioning
9
Edge cutter/compactor
9
Chip spreader
10
Special instructions
11
Standard lubricants and other recommended oils and fluids
11
Higher ambient temperatures, above +40°C (104°F)
11
Lower ambient temperature - Freeze risk
11
Temperatures
11
High pressure cleaning
12
Fire fighting
12
Fire extinguisher
13
Roll Over Protective Structure (ROPS), ROPS approved cab
13
Welding
13
Battery handling
13
Jump starting (24V)
14
Technical specifications
15
Vibrations - Operator station
15
Noise level
15
Electrical system
15
Slopes
15
Dimensions, side view
16
Dimensions, top view
17
Weights and volumes
18
Working capacity
19
General
20
CO2-emission
21
Hydraulic system
21
Air Conditioning / Automatic Climate Control (ACC) (Optional)
22
Technical data, Chip spreader (Optional)
22
Tightening torque
23
Machine description
25
Diesel engine
25
Electrical system
25
Propulsion system
25
Brake system
25
Steering system
26
Vibration system
26
Cab
26
FOPS and ROPS
26
Driver seat
27
Identification
27
Product and component plates
27
Product identification number on the frame
28
Machine plate
28
Explanation of 17PIN serial number
29
Engine plates
29
Decals
30
Location - decals
30
Location - decals, chip spreader (Optional)
31
Location - decals, CALIFORNIA
31
Safety decals
31
Info decals
35
Instruments/Controls
36
Control panel and controls
36
Mini-steering wheel, switches (Electronic steering) - Optional
38
Function descriptions
38
Display explanations
40
"MAIN MENU"
44
"USER SETTINGS"
45
Settings menu ("SETTINGS MENU")
45
"SERVICE MENU"
47
Alarm symbols - Machine
50
Alarm symbols - DEF system and exhaust aftertreatment
51
DEF-displays (Urea tank level)
52
DEF-displays (Urea quality)
53
DEF displays (EAT - Tampering)
54
DEF displays (Exhaust cleaning lamp)
(Stage V)
54
DEF displays (Exhaust cleaning lamp disabled (inhibit) (Stage V)
55
Instruments and controls, cab
56
Function description of instruments and controls in the cab
57
Using the cab controls
58
Defroster
58
Heat
58
AC/ACC
58
Heater panel
58
AC panel
59
ACC - Control panel
59
Main display screen
60
ACC - Operation menus
60
Electrical system
62
Power in engine compartment/battery compartment
62
Main fuse panel
63
Distribution box
63
Circuit board in main switch
64
Electricity for Urea system
65
Fuses in cab
65
Operation
67
Before starting
67
Master switch - Switching on
67
Operator's seat - Adjustment
67
Operator's seat, comfort - Adjustments
68
Positioning driver´s seat, adjustments
68
Positioning driver´s seat (reversible driver´s seat) - Adjustments
(Optional)
69
Belt reminder
70
Parking brake
70
Display - Control
71
Interlock
72
Operator position
73
View
74
Rear view mirrors - Adjustment
74
Foldable rotating beacon (Accessory)
75
Working lights - Adjustment
76
Cab windows - de-icing
76
Wiper blade - Replacement
76
Washer fluid - Checking and filling
77
Starting
77
Starting the engine
77
Parking brake test
79
Display when activating choice via the button set
80
Driving
81
Operating the roller
81
Interlock/Emergency stop/Parking brake - Check
83
Pivotal steering (Optional)
83
Edge cutting (Optional)
84
Chip spreader (accessory)
85
Vibration
91
Manual/Automatic vibration
91
Manual vibration - Switching on
91
Amplitude/frequency - Changeover
92
Braking
92
Service brake
92
Reserve brake
93
Emergency stop
93
Switching off
93
Parking
94
Chocking the drums
94
Master switch
94
Long-term parking
95
Engine
95
Battery
95
Air cleaner, exhaust pipe
95
Watering system
95
Fuel tank
95
Hydraulic reservoir
95
Steering cylinders, hinges, etc
96
Engine coolant
96
Urea tank (DEF tank)
96
Hoods, tarpaulin
96
Miscellaneous
97
Lifting
97
Locking the articulation
97
Lifting the roller
97
Lifting the roller with jack:
98
Unlocking the articulation
98
Towing/Recovering
99
Short distance towing with the engine running
99
Short distance towing with the diesel engine switched off/not running ... 100
Towing the roller
101
Towing eye
102
Transport
102
Loading CC4000 VI-CC6200 VI and
CO4000 VI-CO6200 VI
103
Operating instructions - Summary
105
Preventive maintenance
107
Acceptance and delivery inspection
107
Warranty
107
Maintenance - Lubricants and symbols
109
Maintenance symbols
110
Maintenance - Maintenance schedule
111
General
111
Every 10 hours of operation (Daily)
111
After the FIRST 50 hours of operation
112
Every 50 hours of operation (Weekly)
112
Every 250/750/1250/1750
hours of operation
112
Every 500/1500
hours of operation
113
Every 1000 hours of operation
114
Every 2000 hours of operation
115
Every other year
115
Maintenance, 10h
117
Diesel engine - Check oil level
117
Coolant level - Check
118
Hydraulic reservoir - Check fluid level
119
Urea tank - Refilling
119
Fuel tank - Filling
120
Water tank, Std - Filling
121
Water tank, extra at rear - Filling
121
Sprinkler system/Drum
Check
122
Cleaning the coarse filter
122
Sprinkler system/Drum
Cleaning of sprinkler nozzle
123
Scrapers, spring-action
Check
124
Scrapers
Setting - Adjustment
125
Maintenance - 50h
127
Air cleaner
- Check hoses and connections
127
Pre-fuel filter - Draining
128
Maintenance measures - 250 h
129
Cooler
Check - Clean
129
Battery
- Check condition
130
Automatic Climate Control (Optional) - Inspection
130
Air conditioning (Optional) - Cleaning
131
Air conditioning (Optional)
- Inspection
131
Edge cutter (Optional)
- Lubrication
131
Maintenance measures - 500 h
133
Cooler
Check - Clean
133
Air cleaner
Checking - Change the main air filter
134
Backup filter - Change
134
Air cleaner
- Cleaning
135
Diesel engine
Oil change
136
Engine
Replacing oil filter
137
The engine fuel filter - replacement/cleaning
137
Drum - oil level
Inspection - filling
138
Rubber elements and attachment screws
Check
138
Pivot bearing (OFFSET) - Lubrication
139
Seat bearing - Lubrication
139
Edge cutter (Optional)
- Lubrication
140
Maintenance - 1000h
141
Cooler
Check - Clean
141
Air cleaner
Checking - Change the main air filter
142
Backup filter - Change
142
Air cleaner
- Cleaning
143
Diesel engine
Oil change
144
Engine
Replacing oil filter
145
The engine fuel filter - replacement/cleaning
145
Drum - oil level
Inspection - filling
146
Rubber elements and attachment screws
Check
146
Hydraulic filter
Change
147
(1) Hydraulic fluid filter (Main filter)
147
(4) High pressure filter - electronic steering (Optional)
147
Hydraulic reservoir cap - Check
148
Pivot bearing (OFFSET) - Lubrication
148
Seat bearing - Lubrication
149
Steering hitch - Tightening
149
Air conditioning (Optional)
Fresh air filter - Change
150
Edge cutter (Optional)
- Lubrication
150
Maintenance - 2000h
151
Cooler
Check - Clean
151
Air cleaner
Checking - Change the main air filter
152
Backup filter - Change
152
Air cleaner
- Cleaning
153
Diesel engine
Oil change
154
Engine
Replacing oil filter
155
The engine fuel filter - replacement/cleaning
155
Drum - oil level
Inspection - filling
156
Rubber elements and attachment screws
Check
156
Hydraulic reservoir
Fluid change
157
Hydraulic filter
Change
158
(1) Hydraulic fluid filter (Main filter)
158
(4) High pressure filter - electronic steering (Optional)
158
Hydraulic reservoir cap - Check
159
Pivot bearing (OFFSET) - Lubrication
159
Seat bearing - Lubrication
160
Steering hitch - Tightening
160
Steering joint - Check
161
Fuel tank (STD) - Drainage
161
Fuel tank (OFFSET)
- Cleaning
162
Watering system
- Draining
162
Watering system
- Watering, rear tank
163
Water tank - Cleaning
163
Replacing the urea tank suction filter
164
Replacing the urea pump filter
165
Edge cutter (Optional)
- Lubrication
166
Automatic Climate Control (Optional)
- Overhaul
166
Drying filter - Check
167
Introduction
Introduction
The machine
Dynapac CC4000 VI, CC4200 VI, CC5200 VI, CC6200
VI is a vibratory tandem roller in the 10/12/13 tonnes
class with 1680/1950/2130 mm (66/77/84 in) wide
drums. It features power drive, brakes, vibration and
timer controlled water sprinklers on both drums.
CC4000 VI, CC4200 VI, CC5200 VI is also available
as a Combi-version, with four rubber wheels at the
rear instead of steel drums.
A variety of different engine power settings, operator
platforms, control possibilities and options makes the
machine available in a lot of different configurations.
Intended use
The machines have mainly been designed to compact
thin and thick asphalt surfacing and they are equipped
with two vibration amplitudes optimised for this
purpose. It is also possible to compact granular earth
materials, such as sand and gravel.
Training
The purpose of operator training is to impart the
operator the knowledge and skills necessary for
proper operation and routine maintenance of the roller
according to this manual.
Note to trainer: Further information on operator training can be
found in ISO 7130.
Signal symbols and meaning
WARNING ! Indicates potential hazardous
situation/procedure which, if not avoided, could
result in death or serious injury.
CAUTION ! Indicates potential hazardous
situation/procedure which, if not avoided, could
result in minor or moderate injury, damage to
the machine or property.
Safety information
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
1
Introduction
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Only the operator is allowed to be on the roller.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
CALIFORNIA
Proposition 65
Decal and location of decal shown in section
Machine description.
General
This manual contains instructions for machine
operation and maintenance.
2
Introduction
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
If faults or suspected damage are detected on the
roller, contact the responsible supervisor for any action.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance, where maintenance after every 10 and
50 hours of operation can be performed by the
machine operator. Other maintenance intervals must
be carried out by accredited (Dynapac) service
personnel.
Additional instructions for the engine can be
found in the manufacturer's engine manual.
Specific maintenance and checks on diesel
engines must be performed by engine supplier
authorized personnel.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other regulations and directives
applicable for this machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable regulations
and directives with supplements, as well as the
harmonized standards and other regulations that are
applied and according to the regulations must be
declared in writing.
3
Introduction
4
Safety - General instructions
Safety - General instructions
(Also read the safety manual)
•
The operator must be familiar with the contents of the OPERATION section
before starting the roller.
•
Ensure that all instructions in the MAINTENANCE section are followed.
•
Only the operator is allowed to be on the roller. Remain seated at all times
when operating the roller.
•
Never use the roller if it is in need of adjustment or repair.
•
Only ascend and descend the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three-point grip (both feet and one
hand, or one foot and both hands) when ascending or descending the
machine. Never jump down from the machine.
•
Dynapac always recommends mounted ROPS (Roll Over Protective
Structure), or a ROPS-approved cab and seat belt usage.
•
Drive slowly in sharp bends.
•
Avoid driving across slopes. Drive straight up or straight down the slope.
•
Never operate with the drum outside the edge, the substrate might not have
full bearing strength or the edge is close to a slope. Avoid operating close to
edges and ditches and the like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to support the roller.
•
Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
•
Drive particularly carefully on uneven ground.
•
Keep the roller clean. Clean any dirt or grease that accumulates on the
footsteps or operator platform to avoid slipping risk. Keep all signs and
decals clean and legible.
•
Safety measures before refueling:
- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle by keeping it in contact to the tank
opening to avoid sparks.
•
Before repairs or service:
- Chock the drums/wheels.
- Lock the articulation if necessary.
- Place blocks under overhanging equipment, such as strike-off blade, edge
cutter/compactor and chip spreader.
5
Safety - General instructions
•
Hearing protection is recommended if the noise level exceeds 80 dB(A). The
noise level can vary depending on the equipment on the machine and the
surface the machine is being used on.
•
Modifications to the roller, including the use of any attachment/equipment,
not approved by Dynapac that might compromise safety (including visibility)
are not allowed. Any modifications are only to be made after written approval
has been given by Dynapac.
•
Avoid using the roller before the hydraulic fluid has reached its normal
working temperature. Braking distances can be longer than normal when the
fluid is cold.
•
For your own protection always wear:
- working boots with steel toecaps
- ear protectors
- reflecting clothing/high visibility jacket
Also wear:
- helmet if no cab or FOPS, or if required by worksite management
- working gloves if no cab and for work outside operator´s platform.
•
If the machine seems to be responding abnormally during travel, stop and
check it.
6
Safety - when operating
Safety - when operating
Prevent persons from entering or remaining in
the risk zone, i.e. a distance of at least 7 m (23
ft) in all directions from operating machines.
The operator may allow a person to remain in
the risk zone, however he/she must be attentive
and operate the machine only when the person
is fully visible or has given a clear indication of
where he or she is.
Avoid driving across a slope. Drive straight up
and down sloping ground.
Driving near edges
Never operate with the drum outside the edge, the
substrate might not have full bearing strength or
the edge is close to a slope.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you steer
to the left.
7
Safety - when operating
Work driving
The cab has an emergency exit, the right opening
windows, which can be crushed with the
emergency hammer located in the cab.
Dynapac always recommends mounted ROPS
(Roll Over Protective Structure), or a
ROPS-approved cab and seat belt usage.
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to
support the roller. Pay attention to potential obstacles
above the machine, such as overhead cables and the
branches of trees etc.
Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.
8
Safety (Optional)
Safety (Optional)
Air conditioning
The system described in this manual is an AC/ACC
type (Automatic climate control)
The system contains pressurized refrigerant. It is
forbidden to release refrigerants into the
atmosphere.
The cooling system is pressurized. Incorrect
handling can result in serious personal injury. Do
not disconnect or undo the hose couplings.
Fig. Cab
The system must be recharged with approved
refrigerant as required by authorized personnel.
The refrigerant contains a tracing agent, enabling
leak-tracing to be performed using UV light.
The condenser is located together with other radiators,
and the drying filter is located on the right-hand side of
the radiator stand.
Edge cutter/compactor
The operator must make sure that nobody is in the
area of operation while the machine is in use.
The edge cutter consists of rotating components
and there is a risk of being crushed.
3
1
The tool must be returned to the transport
position (raised position) (1) every time it has
2
been used.
Fig. Edge cutter/compactor
1. Transport position
2. Operating position
3. Holder for cutter/compactor wheel.
If the edge cutter and its parts are dismantled,
make sure that it is set in a relieved position and
resting on the ground.
9
Safety (Optional)
Chip spreader
The machine must not be lifted or transported on
another vehicle with chips in the chip spreader.
The weight for the chip spreader is specified on
the unit rating plate. This weight is not included in
the machine weight specified on the lifting plate.
The operator must make sure that nobody is in
the area of operation while the machine is in
use.
Risk of crushing and pinch injuries. The chip
spreader has rotating parts.
Fig. Chip spreader
The chip spreader must be reset in transport
mode after it has been used.
Fitting the chip spreader changes the total length
of the machine.
10
Special instructions
Special instructions
Standard lubricants and other recommended
oils and fluids
Before leaving the factory, the systems and
components are filled with the oils and fluids specified
in the lubricant specification. These are suitable for
ambient temperatures in the range -15°C to +40°C
(5°F - 105°F).
The maximum ambient temperature for
biological hydraulic fluid is +35°C (95°F).
Higher ambient temperatures, above +40°C
(104°F)
For operation of the machine at higher ambient
temperatures, however maximum +50°C (122°F), the
following recommendations apply:
The diesel engine can be run at this temperature using
normal oil. However, the following fluids must be used
for other components:
Hydraulic system - mineral oil Shell Tellus S2V100 or
similar.
Lower ambient temperature - Freeze risk
Make sure that the watering system is empty/drained
of water (sprinkler, hoses, tank/s) or that anti-freeze
has been added, to prevent the system freezing.
The power button for the pump system can supply the
sprinkler system with anti-freeze.
The shut-off valve to the system must be closed first
and the drain valve for the water filter opened. The
end of the hose can then be put into a container
containing antifreeze, and by activating the power
button for the pump system this can be run through
the pump(s)/filter out to the sprinkler nozzles.
Temperatures
The temperature limits apply to standard versions of
rollers.
Rollers equipped with additional equipment, such as
noise suppression, may need to be more carefully
monitored in the higher temperature ranges.
11
Special instructions
High pressure cleaning
Do not spray water directly onto electrical components
or the instrument panels.
The machine has an electric control lever with
accompanying control unit (ECU), which may not
be washed at all with water. It is sufficient to wipe
these off. The same applies to the engine program
box (engine ECU)
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
When working with compressed air, use the
following protective equipment:
Eye protection
Protective gloves
Ear protectors
Never aim the water jet directly at the fuel tank
cap, or into exhaust pipe. This is particularly
important when using a high-pressure cleaner.
Fire fighting
If the machine catches fire, use an ABC-class powder
fire extinguisher.
A BE-class carbon dioxide fire extinguisher can also
be used.
12
Special instructions
Fire extinguisher
A fire extinguisher can be ordered as an option.
Though, different standards are used around the world.
If not using the original fire extinguisher, place your
extinguisher as in the picture. A 4 kg extinguisher is
recommended.
Follow the installation instructions supplied with the
fire extinguisher and make sure that the location does
not create any risks.
1
Fig. Cab
1. Fire extinguisher
Roll Over Protective Structure (ROPS), ROPS
approved cab
If the machine is fitted with a Roll Over
Protective Structure (ROPS, or ROPS approved
cab) never carry out any welding or drilling in
the structure or cab.
Never attempt to repair a damaged ROPS
structure or ROPS structure in cab. These must
be replaced with new ROPS structure or new
cab.
Welding
When carrying out welding on the machine, the
battery must be disconnected and the
electronics disconnected from the electrical
system.
If possible, remove the part(s) to be welded
from the machine.
Battery handling
When removing batteries, always disconnect the
negative cable first.
When fitting batteries, always connect the
positive cable first.
13
Special instructions
Dispose of old batteries in an environmentally
friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the
battery. This may shorten battery life.
Jump starting (24V)
Do not connect the negative cable to the
negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting
has the same voltage as the dead battery.
2
1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
12V
providing jump start power.
3
Jump leads must have 24V.
24V
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
12V
connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifjting eye on the
machine with the flat battery.
4
Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
14
Technical specifications
Technical specifications
Vibrations - Operator station
(ISO 2631)
The vibration levels are measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched
on, on soft polymer material and with the operator’s seat in the transport position.
Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive
2002/44/EC. (Limit is 1.15 m/s²)
Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same
directive. (Limit is 5 m/s²)
Noise level
The noise level is measured in accordance with the operational cycle described in
EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer
material with vibration switched on and the operator's seat in the transport
position.
Guaranteed sound power level, LwA
108 dB (A)
Sound pressure level at the operator's ear (platform), LpA
91 ±3 dB (A)
Sound pressure level at the operator's ear (cab), LpA
79 ±4 dB (A)
During operation the above values may differ because of the actual operational
conditions.
Electrical system
Machines are EMC tested in accordance with EN
13309:2000 'Construction machinery'
Slopes
The recommended max slope angle is for a machine
that runs straight on hard, flat surface.
Unstable ground, vibration on, speed and steering the
Max 20° or 36%
machine can all cause the machine to topple at
smaller angles than specified here.
15
Technical specifications
Dimensions, side view
Dimensions
mm
in
A
Wheel base
CC4000 VI
3680
145
CC4200 VI, CC5200 VI, CC6200 VI
3760
148
D
Diameter, drum
CC4000 VI
1220
48
CC4200 VI, CC5200 VI, CC6200 VI
1300
51
H1
Height, with ROPS/cab
2990
118
K
Ground clearance
310
12
L
Length, standard variant
CC4000 VI
4900
193
CC4200 VI, CC5200 VI, CC6200 VI
5060
199
S
Thickness, drum amplitude, Nominal
CC4000 VI
18
0.71
CC4200 VI, CC5200 VI, CC6200 VI
20
0.79
16
Technical specifications
Dimensions, top view
Dimensions
mm
in
B1
Machine width, standard
CC4000 VI, CC4200 VI
1910
75.2
CC5200 VI
2180
85.8
CC6200 VI
2360
92.9
B2
Machine width, asymmetrical
CC4000 VI, CC4200 VI
2140
84.3
CC5200 VI
2410
94.9
CC6200 VI
2500
98.4
R1
Turning radius, outer
CC4000 VI, CC4200 VI
7270 / 5460*
286 / 215*
CC5200 VI
7410 / 5580*
292 / 220*
CC6200 VI
7500 / 5670*
295 / 223*
R2
Turning radius, inner
CC4000 VI, CC4200 VI
5590 / 3780*
220 / 149*
CC5200 VI
5460 / 3630*
215 / 143*
CC6200 VI
5370 / 3540*
211 / 139*
W
Drum width
CC4000 VI, CC4200 VI
1680
66
CC5200 VI
1950
77
CC6200 VI
2130
84
*) with offset
17
Technical specifications
Weights and volumes
Weights
Service weight
ROPS (EN500)
Cab
CC4000 VI
No offset
(kg)
9 700
9 860
(lbs)
21 390
21 740
Offset
(kg)
9 780
9 940
(lbs)
21 560
21 920
CC4200 VI
No offset
(kg)
10 000
10 160
(lbs)
22 050
22 400
Offset
(kg)
10 160
10 320
(lbs)
22 400
22 760
CC5200 VI
No offset
(kg)
11 800
11 870
(lbs)
26 020
26 170
Offset
(kg)
11 800
11 870
(lbs)
26 020
26 170
CC6200 VI
No offset
(kg)
12 400
12 470
(lbs)
27 340
27 500
Offset
(kg)
12 400
12 470
(lbs)
27 340
27 500
Fluid volumes
Fuel tank
180 liters
48 gal
Urea tank
14 liters
14.8 qts
Water tank/s
- central
CC4000 VI, CC4200 VI
No offset
680 liters
180 gal
CC4000 VI, CC4200 VI
Offset
540 liters
143 gal
CC5200 VI, CC6200 VI
No offset
850 liters
224 gal
CC5200 VI
Offset
660 liters
174 gal
- rear (optional)*
200 liters
53 gal
*) Standard on machines with offset
18
Technical specifications
Working capacity
Compaction data
Static linear load
(Front)
(Rear)
CC4000 VI
28,9
28,9
(kg/cm)
162
162
(pli)
CC4200 VI
29,8
29,8
(kg/cm)
167
167
(pli)
CC5200 VI
30,3
30,3
(kg/cm)
170
170
(pli)
CC6200 VI
29,1
29,1
(kg/cm)
163
163
(pli)
Amplitude
High
Low
0,8
0,3 (mm)
0.031
0.012
(in)
Vibration frequency
High
High
Low
Low
amplitude
amplitude
amplitude
amplitude
(CE-2006)
(CE-2006)
CC4000 VI, CC4200 VI
51
51
67
64
(Hz)
-> s/n 023115
3 060
3 060
4 020
3 840
(vpm)
CC4000 VI, CC4200 VI
51
48
67
61
(Hz)
s/n 023116 ->
3 060
2 880
4 020
3 660
(vpm)
CC5200 VI, CC6200 VI
51
44
67
58
(Hz)
3 060
2 640
4 020
3 480
(rpm)
Centrifugal force
High
High
Low
Low
amplitude
amplitude
amplitude
amplitude
(CE-2006)
(CE-2006)
CC4000 VI
113
113
74
67
(kN)
-> s/n 023115
25 425
25 425
16 650
15 075
(lb)
CC4000 VI
113
100
74
61
(kN)
s/n 023116 ->
25 425
22 500
16 650
13 725
(lb)
CC4200 VI
128
128
84
76
(kN)
-> s/n 023115
28 800
28 800
18 900
17 100
(lb)
CC4200 VI
128
113
84
69
(kN)
s/n 023116 ->
28 800
25 425
18 900
15 525
(lb)
19
Technical specifications
CC5200 VI
144
106
93
68
(kN)
32 400
23 850
20 925
15 300
(lb)
CC6200 VI
157
115
103
73
(kN)
35 325
25 875
23 175
16 425
(lb)
Propulsion
Speed range
0-12 km/h
0-7.5 mph
Climbing capacity (theoretical)
CC4000 VI
45 %
CC4200 VI
40 %
CC5200 VI
34 %
CC6200 VI
32 %
General
Engine
Manufacturer/Model
Cummins QSF 3.8 (stage Water-cooled turbo-diesel
IV/Tier 4F)
Power output (SAE J1995), 2200 rpm
97 kW
132 hp
Manufacturer/Model
Cummins F 3.8 (stage V)
Water-cooled turbo-diesel
Power output (SAE J1995), 2200 rpm
100 kW
134 hp
Engine speed
- idling
900 rpm
- loading/unloading
1600 rpm
- work/transport
2 200 rpm
Stage IV/Stage V Cummins engines require the use of Ultra Low Sulphur Diesel
(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. Higher
sulfur contents cause operating problems and put the useful life of components at
risk, which can lead to engine trouble.
20
Technical specifications
CO2-emission
CO2-emissions measured according to applicable test
cycle in Regulation (EU) 2016/1628.
Manufacturer/Model
Test-cycle
CO2-emission
(g/kWh)
Cummins F 3.8
Stage V
NRTC
717.1
NRTC: Non-road transient test cycles.
Electrical system
Battery
24V (2x12V 74Ah)
Alternator
24V 70A
Fuses
See the Electrical system section - fuses
Bulbs (if mounted)
Watt
Socket
Drive lights, front
75/70
P43t (H4)
Direction lights, front
21
BA15s
Side lights
5
SV8,5
Brake-Position lights
21/5
BAY15d
Direction lights, rear
21
BA15s
License plate light
5
SV8,5
Cab lights
10
SV8,5
Hydraulic system
Opening pressure
MPa
Drive system
42.5
Supply system
2.5
Vibration system
35
Control systems
17.5
Brake release
1.2
Hydraulic fan system
19
21
Technical specifications
Air Conditioning / Automatic Climate Control
(ACC) (Optional)
The system described in this manual is an AC/ACC
type (Automatic Climate Control). ACC is a system
that maintains the set temperature in the cab, provided
windows and doors are kept closed.
The system contains fluorinated greenhouse gases.
Coolant designation: HFC-134a
Coolant weight when full: 1,600 kg
CO2-equivalent: 2,288 ton
GWP:1430
Technical data, Chip spreader (Optional)
CC4000 VI, CO4000 VI CC4200 VI, CO4200 VI CC5200 VI, CO5200 VI
Weight of
410 kg (904 lb)
410 kg (904 lb)
410 kg (904 lb)
container (empty)
Max total extra
1860 kg (4101 lb)
1860 kg (4101 lb)
1890 kg (4168 lb)
weight (full)
Max permitted
700 l (185 gal)
850 l (224 gal)
700 l (185 gal)
load volume
Spreading width
1800 mm (71 in)
1800 mm (71 in)
1800 mm (71 in)
Length of spreader
1200 mm (47 in)
1200 mm (47 in)
1200 mm (47 in)
Total length of
6125 mm (241 in)
6205 mm (244 in)
6205 mm (244 in)
machine
(spreader fitted)
If to mount a chip spreader, check in the spare part
catalogue for correct Dynapac P/N of the chip
spreader for the machine and follow the mounting
instructions.
22
Technical specifications
Tightening torque
Tightening torque in Nm for oiled or dry bolts tightened
with a torque wrench.
Metric coarse screw thread, bright galvanized (fzb):
STRENGTH CLASS:
M -
8.8, Oiled
8.8, Dry
10.9, Oiled
10.9, Dry
12.9, Oiled
12.9, Dry
thread
M6
8,4
9,4
12
13,4
14,6
16,3
M8
21
23
28
32
34
38
M10
40
45
56
62
68
76
M12
70
78
98
110
117
131
M14
110
123
156
174
187
208
M16
169
190
240
270
290
320
M20
330
370
470
520
560
620
M22
446
497
626
699
752
839
M24
570
640
800
900
960
1080
M30
1130
1260
1580
1770
1900
2100
Metric coarse thread, zinc-treated
(Dacromet/GEOMET):
STRENGTH CLASS:
M - thread
10.9, Oiled
10.9, Dry
12.9, Oiled
12.9, Dry
M6
12,0
15,0
14,6
18,3
M8
28
36
34
43
M10
56
70
68
86
M12
98
124
117
147
M14
156
196
187
234
M16
240
304
290
360
M20
470
585
560
698
M22
626
786
752
944
M24
800
1010
960
1215
M30
1580
1990
1900
2360
23
Technical specifications
24
Machine description
Machine description
Diesel engine
The machine is equipped with a water-cooled, straight
four cylinder, four-stroke, turbocharged diesel engine
with direct injection and a charge air cooler.
(Stage IV/Tier 4F)
The engine is also equipped with a Cummins® diesel
oxidation catalyst and selective catalytic reduction
(DOC-SCR) system) for exhaust gas aftertreatment.
(Stage V)
The engine is also equipped with a Cummins ® diesel
oxidation catalyst, a diesel particulate filter and a
selective catalytic reduction (DOC/DPF/SCR system)
for exhaust gas aftertreatment.
Electrical system
The machine has the following control units (ECU,
Electronic Control Unit) and electronic units.
• Main ECU (for the machine)
• Diesel engine control unit (ECM)
• Display
Propulsion system
The propulsion system is a hydrostatic system
A drive unit drives each drum or wheel pair.
All propulsion motors are connected in parallel, a
hydraulic pump supplies all motors with hydraulic oil.
The speed of the machine is proportional to the
deflection/angle of the control lever from neutral.
Brake system
The brake system consists of a service brake, reserve
brake and parking brake.
The service brake is hydrostatic and is activated by
moving the control lever to neutral.
Reserve/Parking brake
The reserve and parking brake system consists of
spring-applied disc brakes for each drum, drum half
and wheel set. The brakes are released with hydraulic
pressure and are operated with a switch on the
instrument panel.
25
Machine description
Steering system
The steering system is a hydrostatic system. The
control valve on the steering column distributes the
flow to the steering cylinders that affect the articulated
joint. A hydraulic pump supplies the control valve with
fluid.
The steering angle is proportional to the amount the
steering wheel is turned.
In some markets, the machine is also equipped with
an emergency steering system, either manually or
electro-hydraulically.
Vibration system
The vibration system is a hydrostatic system in which
a hydraulic motor drives the eccentric shaft, which
generates the drum's vibrations.
An eccentric shaft in the front-resp. rear drum
generates the the drum's vibrations.
Each eccentric shaft is driven by a hydraulic motor. A
hydraulic pump supplies each hydraulic motor with oil.
High amplitude/low frequency or low amplitude/high
frequency is controlled by the direction of rotation of
the hydraulic motor.
Cab
The cab is an asymmetrical type and is available in the
following variants:
- Standard cab - has a heating and ventilation system,
with defrosters for all windows. Meets the
requirements of ISO 10263.
- Comfort cab - has a heating and ventilation system,
with defrosters for all windows. It is also equipped with
AC/ACC and complies with ISO 10263.
Emergency exit
The cab has an emergency exit, the right opening
windows, which can be crushed with the emergency
hammer located in the cab.
FOPS and ROPS
FOPS is the abbreviation for "Falling Object Protective
Structure" (roof protection (ISO 3449)) and ROPS is
the abbreviation for "Roll Over Protective Structure"
(ISO 3471).
If any part of the protective construction on the cab or
FOPS/ROPS structure reveals plastic deformation or
cracking, the FOPS/ROPS structure must be replaced
immediately.
26
Machine description
Never undertake modifications to the FOPS/ROPS
structure without first having discussed the
modification with Dynapac's production unit. Dynapac
will resolve whether the modification would invalidate
approval in line with FOPS/ROPS standard.
If the roller is equipped with a cab, it is approved in
FOPS level I and ROPS.
If the roller is equipped with a ROPS roof, there is no
FOPS approval.
Driver seat
Various types of driver seats are available. The
driver’s seat always satisfies the applicable
requirements on the market where the machine was
originally placed.
The driver’s seat is tested and complies with safety
dimension ISO 11112, SIP ISO 5353, suspension
ISO7096, safety belt ISO 6683.
Identification
Product and component plates
1, 2
2
3
4
4
1.
Product plate - Product Identification Number (PIN), model/type designation
2.
Engine plate - Type description, product and serial numbers
3.
Cab/ROPS plate - Certification, product and serial numbers
4.
Component plate, drum - Product and serial numbers
27
Machine description
Product identification number on the frame
The machine PIN (Product Identification Number) (1)
is punched on the right edge of the front frame.
1
Fig. PIN Front frame
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate includes the manufacturer’s name and
address, type of machine, PIN product identification
number (serial number), operating weight, engine
1
power and year of manufacture. (if the machine is
delivered outside the EU, the CE marking is not
included, some also lack the year of manufacture)
Service weight and max. axle load at the front/rear is
the value that the roller has when delivered from the
factory.
Fig. Operator platform
1. Machine plate
Please state the machine's PIN when ordering
spares.
28
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