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DYNAPAC Vibratory roller CC224HF/324HF/384HF, CC2200/3200/3800, CC3800H. Instruction manual (2023) - page 2

Machine description

Identification

Product and component plates

1, 2

2

3

4

4

1.

Product plate - Product Identification Number (PIN), model/type designation

2.

Engine plate - Type description, product and serial numbers

3.

Cab/ROPS plate - Certification, product and serial numbers

4.

Component plate, drum - Product and serial numbers

Product identification number on the frame

The machine PIN (Product Identification Number) (1)

is punched on the right edge of the front frame.

1

Fig. PIN Front frame

30

Machine description

Machine plate

The machine type plate (1) is attached to the front left

side of the frame, beside the steering joint.

The plate specifies among other things the

manufacturers name and address, the type of

machine, the PIN, Product Identification Number

1

(serial number), operating weight, engine power and

year of manufacture. (In some cases there are no CE

marking.)

Fig. Operator platform

1. Machine plate

Please state the machine's PIN when ordering

spares.

Explanation of 17PIN serial number

100

00123

V

x

A

123456

A= Manufacturer

A

B

C

F

B= Family/Model

C= Check letter

F= Serial number

31

Machine description

Engine plates

The engine type plates (1) are affixed to the top and

on the right side of the engine.

The plates specify the type of engine, serial number

and the engine specification.

Please specify the engine serial number when

ordering spares. Refer also to the engine manual.

On certain machines there may be an engine plate

along with the machine plate, if the original plate on

the engine is covered with extra

equipment/accessories.

32

Machine description

Decals

Location - decals

19

14

10

7

16

19

17

9

9

20

23

7

18

18

1

5

3

14

2

21

4

12

1

22

18

20

20

13

15

1

19

23

7

18

18

3

2

1

11

6

Fig. Location, decals and signs

1.

Warning, Crush zone

4700903422

12. Master switch

4700904835

2.

Warning, Rotating engine

4700903423

13. Coolant

4700388449

components

3.

Warning, Hot surfaces

4700903424

14. Water

4700991657

4.

Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

5.

Warning, Instruction manual

4700903459

16. Hydraulic fluid

4700272372

Biological hydraulic fluid

4700904601/792772

6.

Warning, Edge cutter

4700904083

17. Diesel fuel

4700991658*

4811000345**

7.

Warning, Locking

4700908229

18. Fixing point

4700382751

4812125363

19. Hoisting plate

4700904870

9.

Warning, Starting gas

4700791642

20. Lifting point

4700357587

10. Handbook compartment

4700903425

21. Sound effect level

4700791276/77

11. Battery voltage

4700393959

22. Emergency exit

4700903590

23. Tire pressure (Combi)

4700355983

4812116992

*) IIIA/T3

24

Fuel with a low sulphur content

4811000344**

**) IIIB/T4i/T4f/Stage V

33

Machine description

Location - decals, chip spreader (Optional)

1

Fig. Location, decals and signs

1.

Warning, Rotating components

4811000080

Location - decals, CALIFORNIA

Proposition 65

1

1.

Warning, CALIFORNIA

4812129673

Proposition 65

Fig. Location

Safety decals

Always make sure that all safety decals are completely

legible, and remove dirt or order new decals if they

have become illegible. Use the part number specified

on each decal.

If a part is replaced and this part have a decal, make

sure to also order the decal.

34

Machine description

Info decals

Manual compartment

Battery voltage

Master switch

Coolant

Water

Hydraulic fluid level

Hydraulic fluid

Biological hydraulic fluid

Diesel fuel

Bio-hydraulic fluid PANOLIN

Fuel with low sulphur content

(IIIB/T4i/T4f/stageV)

Fixing point

Hoisting plate

Lift point

Sound effect level

Tire pressure(combi)

Emergency exit

38

Machine description

Instruments/Controls

Control panel and controls

33

34

8

9

7

6

14

2

10

22

23

15

28/30/35

11

24

29/31

12

20

31

25

32

13

21

26

16

27

1

17

19

30

18

36

Fig. Control panel

37

1

Ignition switch

13

Vibration rear drum

25

Parking brake

2

Forward & Reverse lever

14

Work mode (Off-set and

26

Hazard lights

vibration permitted plus soft

starting and stopping enabled)

15

CG - front drum steering only

27

Rotating beacon

16

Manual sprinkler

28

Gravel spreader (not for combi)

17

Increase sprinkler (timer)

29

Gear position switch

6

Button set

18

Auto sprinkler (AWC)

30

Edge cutter, Up/Down

7

Central warning indicator

19

Decrease sprinkler (timer)

31

Edge cutter, sprinkling

8

Direction indicators

20

* Working light

32

*

Drum edge lights

9

Full beam indicator

21

Horn

33

Display

10

High amplitud

22

Emergency stop

34

Function buttons (5 pcs.)

11

Vibration front drum

23

Speed limiter

35

Sprinkling, emulsion tank

(combi)

12

Auto vibration control (AVC)

24

Rpm switch, diesel engine

36

Service socket

37

Height adjustment, control

panel

Optional

39

Machine description

Functions

1.

Direction indicators

2.

Driving lights

3.

Full/Dipped beam

4.

Parking lights

5.

Horn

Fig. Steering column switch (optional)

4

5

3

1

2

Function descriptions

No

Designation

Symbol

Function

1

Ignition key

The electric circuit is broken.

All instruments and electric controls are supplied with power.

Starter motor activation.

To start: Turn ignition key to the right until the display

LIGHTS UP, and wait until the displayed roller GOES OFF

and changes to the status image.

2

Forward/Reverse lever

NOTE: The lever must be in neutral to start the machine. The

engine will not start if the lever is in any other position.

The direction and speed are controlled with the

forward/reverse lever. Moving the lever forward moves the

roller forward, and moving it back moves the roller back.

The speed of the roller is proportional to the distance of the

lever from neutral. The further the lever is from neutral, the

higher the speed.

6

Button set

7

Central warning indication

General fault indication. See display (33) for fault description.

8

Direction indicators

Shows direction indicators activated (Activated via the

steering column switch).

9

Main beam indicator

Shows main beam activated (Activated via the steering

column switch).

10

Amplitude selector, high

Activation produces high amplitude. (Low amplitude is the

amplitude

basic mode if the button is not activated.)

40

Machine description

No

Designation

Symbol

Function

11

Vibration, front drum

Activation of vibration on front drum.

If Working mode (14) is not activated, there will be no vibration

on the drum.

12

Automatic vibration control

By activating the vibrations will be switched ON and OFF

(AVC)

automatically when the F/R lever is moved from neutral and

the roller reaches a preset speed.

13

Vibration rear drum

Activation of vibration on rear drum.

If Working mode (14) is not activated, there will be no vibration

on the drum.

14

Work mode (Off-set and

Activates working mode, which makes it possible to use

vibration permitted plus soft

vibration and offset (option), with soft start and stop activated.

starting and stopping

The roller always starts in transport mode.

enabled)

(15)

Front drum steering only (CG)

Valid for pivot machines only (CG). By activating steering on

front drum only.

16

Manual sprinkler

Continuous sprinkling on both drums.

17

Increasing sprinkling (timer)

Each push on the button gives higher sprinkling water volume

on drums.

18

Automatic sprinkling

By activating the sprinkling water will engage and disengage

automatically when the F/R lever is moved from neutral.

19

Decreasing sprinkling (timer)

Each push on the button gives lower sprinkling water volume

on drums.

20

Working lights

By activating the working lights will turn ON.

21

Horn

Press to sound the horn.

22

Emergency stop

Brakes the roller and switches off the engine. The power

supply goes off.

NOTE: The emergency stop must be deactivated when

starting the machine.

23

Speed limiter

Limitation of the machine's max. speed (max.speed is

obtained with full deflection of the F/R lever). Set the knob to

the required position and read the speed on the display (30).

41

Machine description

No

Designation

Symbol

Function

24

Rpm switch, diesel engine

Three-position switch for idling (LO), intermediate speed (MID)

and working speed (HI).

NOTE: The lever must be in neutral (LO) when starting the

machine. The engine also runs at low speed when stationary,

more than approx. 10 seconds if the F&R lever is in neutral.

If the F&R lever is moved out of neutral the speed will

increase to the set speed again. If the machine has a fuel

optimization system, MID is replaced by ECO (and the switch

is green).

25

Parking brake

When pressed, the parking brake is activated.

To release the brakes, slide the red part back (towards you)

and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

To activate the brakes, press the top of the switch to change

the position of the lever.

To release the brakes, press down the red part at the same

time as the switch and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

26

Hazard warning lights

Activate the hazard warning light by depressing the button.

27

Rotating beacon

Activate the rotating beacon by depressing the button.

28

Gravel spreader

Activating the gravel spreader. Manual/Automatic spreading.

(CC224-324, CC2200-3200)

29

Gear position switch

Activates the three different gear positions: (1), (2), (3). The

current gear position is shown in the display by means of the

following figures.

Position 1: Used for maximum hill-climbing capacity during

vibratory compaction

Position 2: Normal position

42

Machine description

No

Designation

Symbol

Function

Position 3: Used for maximum transport speed or for high

speed during smooth rolling without vibration

30

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

Pressing on the lower edge moves the edge cutter down.

Pressing on the upper edge moves the edge cutter up.

31

Edge press/cutter, sprinkling

Activate edge press/cutter sprinkling by depressing the switch.

32

Drum edge lights

Activate the drum edge lights by depressing the switch.

35

Sprinkler combi wheel

Activate the emulsion sprinkler for combi wheels by

depressing the switch.

36

Service socket

Diagnostic socket.

Gateway is connected here to read the CAN-Open system.

43

Machine description

Forward & Reverse lever

1

Vibration on/off

5 *

Edge cutter, Up

5

2

Panic sprinkler (ON as long as

6 *

Edge cutter, Down

button depressed)

3

4

3 * Offset left

4 * Offset right

* Optional

1

2

6

Fig. Forward & Reverse lever

Function descriptions

No

Designation

Symbol

Function

1

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

2

Panic sprinkling

Panic sprinkling of both drums. Push the button to get full flow

on sprinkler pump.

3, 4

Offset left/right

The left button moves the rear drum to the left, the right button

to the right.

Always stop in neutral and to switch to the other side press

once again. Steady light in working mode. (flashes in offset)

5, 6

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

44

Machine description

Forward & Reverse lever

1

Vibration on/off

5 *

Edge cutter, Up

3

2

Panic sprinkler (ON as long as

6 *

Edge cutter, Down

5

button depressed)

4

3

* Offset left

4

* Offset right

6

* Optional

1

2

Fig. Forward & Reverse lever

Function descriptions

No

Designation

Symbol

Function

1

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

2

Panic sprinkling

Panic sprinkling of both drums. Push the button to get full flow

on sprinkler pump.

3, 4

Offset left/right

The left button moves the rear drum to the left, the right button

to the right.

Always stop in neutral and to switch to the other side press

once again. Steady light in working mode. (flashes in offset)

5, 6

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

Display explanations

When the ignition key is activated to position I, a start

screen is visible in display. This is shown for a few

seconds and then switches over to the status screen.

Fig. Start screen

45

Machine description

A status screen provides information on the fuel level,

water level in the sprinkler tank, machine hours and

voltage level. Fuel and water levels are specified in

per cent (%).

This screen is active until the Diesel engine is started

or an active screen choice is made via the function

buttons below the display.

Fig. Status screen

If the engine is started before any active screen choice

is made the display will switch over to main screen.

This screen gives an overview and is kept during work:

- The speed is shown in the middle of the screen.

- The engine speed, vibration frequencies for forward

and reverse (Option), strokes/meter - Impactometer

Fig. Main screen/Working screen

(Option), and asphalt temperature (Option), are shown

in the corner.

A menu field is shown by pressing one of the menu

select buttons. The field is visible for a short while, if

no selection is made the field fades out. Menu field will

appear again upon pressing either one of the selection

buttons (1).

1

Fig. Main screen/Working screen with

menu selection buttons (1)

Example of menu field.

46

Machine description

Scroll/Selection buttons to choose

between available functions.

Alarm log button to display engine and

machine alarms.

Settings/Button select menu, which opens

the main menu. Settings can be changed

in the main menu.

Exit/Return button returns 1 step at once.

Pressing the button (approx. 2 sec.)

displays the main menu again.

The temperature screen shows the temperature of the

engine (top of display) and hydraulic fluid (bottom of

display). The values are shown in Celsius or

Fahrenheit, depending on the choice of unit system.

Fig. Temperature screen

When an engine alarm is activated, the alarm is shown

on the display.

The engine alarm is sent out from the engine ECM,

which handles the monitoring of the engine functions.

The message, which consists of an SPN and FMI

code, can be interpreted via the engine supplier error

code list.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

47

Machine description

When a machine alarm is activated the alarm is shown

on the display, plus a warning text that describes the

alarm.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

Machine alarm

Symbol

Designation

Function

Warning symbol, hydraulic fluid filter

If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, clogged air filter

If this symbol is shown when the engine is running at full

speed, the air filter must be checked/replaced.

Warning symbol, battery charging

If the symbol is shown when the engine is running, then

the alternator is not charging.

Switch off the engine and locate the fault.

Warning symbol, engine temperature

If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault.

Refer also to the engine manual.

Warning symbol,

If this symbol is shown, the hydraulic fluid is too hot.

hydraulic fluid temperature

Do not drive the roller; allow the fluid to cool by running the

engine on idle, and then locate the fault.

Warning symbol, low fuel level

Less than 10% of the fuel is left if this symbol is shown.

Warning symbol,

If this symbol is shown, there is less than 10% of the

low sprinkler water level

sprinkler water left in the main tank.

Warning symbol, low oil pressure,

If this symbol is shown, the engine's oil pressure is too low.

diesel engine

Switch off the engine immediately.

Warning symbol, low coolant level

If this symbol is shown, fill with coolant/glycol and search

for leaks.

Warning symbol, water in the fuel

If this symbol is shown, the engine must be stopped and

the fuel pre-filter drained of water.

48

Machine description

Alarms received are saved/logged and can be seen by

selecting Display alarms.

Selection of Display alarms.

"ENGINE ALARM"

Saved/Logged engine alarms.

"MACHINE ALARM"

Saved/Logged machine alarms. These alarms come

from the other systems on the machine.

A screen for Compaction meter Evib (DCM Evib)

1

(Optional), Asphalt temperature (Optional) and

Impactometer value can also be shown in the display

when installed on the machine.

2

Asphalt temperature meter (Optional, always

3

included when Compaction meter Evib installed)

Asphalt temperatures are shown either in Celsius or

Fahrenheit. (selected in User settings)

Fig. Compaction meter Evib (DCM

Dual temperature sensors, one front and one rear.

Evib), Asphalt temperature,

Impactometer

The one that goes first is highlighted and that is the

1. Compaction meter Evib (DCM Evib)

one to be read to avoid disturbance of moisture from

2. Asphalt temperature

the drum water spray.

3. Impactometer value

49

Machine description

Setting of max and min values by plus or minus on the

display screen, for Evib1 and 2 only the minimum

value can be set.

Value

adjustment

Choice of

setting

Impactometer (impacts per meter)

The Impactometer shows how many impacts per

meter the drum performs during vibration, the set

minimum value is shown by a shaded left and right

Min

Max

field on the meter image.

Fig. Value settings

Setting of the minimum value by plus or minus on the

display screen.

The Impactometer value is calculated based on the

operating speed and the vibration frequency. A higher

operating speed gives fewer impacts per meter.

The recommendation is to not fall below 33

impacts/meter (10 impacts/feet) to avoid wave

formation on the road surface.

The choice of high or low amplitude also impacts on

the compaction result and should be taken into

consideration.

Frequency

Speed

Impacts

Hz

vpm

Km/h

mph

/meter

/feet

CC4200

70

4200

7,7

4,8

33

10

51

3060

5,6

3,5

33

10

[I/m] = frequency/velocity [(I/s)/(m/s)]

50

Machine description

Evib compaction meter (DCM Evib) (Optional)

Compaction meter measures compaction value Evib i

MN / m2

Evib acceleration sensor on the front drum.

Min and max values of the Evib value (Evib 1 or Evib

2) on the relevant compaction meter can be adjusted

by the plus and minus buttons on the display screen.

Evib 1 is calculated during the load cycle (when the

drum is on the way down) during vibration, while Evib

2 is calculated during the load-relief cycle (when the

drum is on the way up). It is up to the user to decide

which value to use.

The best way of determining an Evib measurement

value is to run a test surface with the same

characteristics (substrate, material, temperature,

amplitude and rolling speed, etc.) as the surface to be

compacted and measured.

Compact the surface within the temperature interval

for the asphalt in question, and note the Evib values

for each run. The values should go up slightly with

each run, with increased compaction, and falling

temperature. The value read off for the final run, when

the correct void content/compaction rate is reached,

can then be used as guidance for the minimum or

measured value

However, this must be viewed as indicative only. The

maximum value is set rather higher and should not be

exceeded. High values will occur in the case of low

asphalt temperatures and high compaction levels.

Further vibrating compaction in these cases risks

crushing the stone aggregate, something which should

be avoided.

Always keep track on the asphalt temperature and

relate it to the compaction value. The Evib value will

change not only with the degree of compaction but

also with the asphalt temperature.

"MAIN MENU"

In the main menu it is also possible to change some

user and machine settings, access the service menu

for calibration purposes (special service personnel

only, requires pin code), and to see the version of

installed software.

51

Machine description

"USER SETTINGS"

Users can change the light settings, choose between

the Metric or Imperial system, and set warning sounds

On/Off.

Adjustment of the light and contrast settings on the

display, including brightness of the panel light.

52

Machine description

"MACHINE SETTINGS"

The selection "Sprinkler Pump: 1 & 2" is in machine

settings.

If the machine is fitted with double sprinkler pumps

(Option) this is the menu in which the selection is

made for which of the sprinkler pumps are to be

activated to water the drum(s).

If the machine is fitted with accessories, e.g. a Chip

spreader, the settings for these can also be changed.

"WORKMODE SETTINGS"

This section is protected by Pin Code

There are 3 different modes that can be seleted in the

machine's workmode. (Soft, Medium, Hard).

The machine alerts at startup when the setting is in

Soft Mode.

Diesel engine (Stage V)

"EXHAUST CLEANING"

Normally not necessary to use.

Initiate cleaning can be used if the Exhaust System

Cleaning Lamp is shown in the display. Then a

so-called parked regeneration can be done and the

parking button must be activated and that low speed is

selected, then the speed will increase to

1000-1200rpm for 20-45 minutes depending on the

soot load.

Note that the engine must have reached operating

temperature before this can be done.

53

Machine description

"SERVICE MENU"

The service menu is also accessible via the main

menu for adjustments.

"ADJUSTMENTS"

"TESTMODES" - Installation personnel only, requires

pin code.

54

Machine description

"CALIBRATION" - service personnel only, requires

password.

"EDC Calibration" used to calibrate the joystick and

speed potentiometer.

"TX Program" only used to change software in the

display and requires special equipment and know-how.

"EDC CALIBRATION"

To calibrate, move the joystick fully forward (F) and

press in both black buttons on the top of the joystick.

(See also manual W3025)

Continue in the same way with the other positions for

the joystick (N), (R) and the speed potentiometer.

Press the disk button to save the values.

"ABOUT"

It is also possible to see the version of the installed

software.

55

Machine description

Operator help when starting

When trying to start the machine without having set

one, two or three of the conditions required to start

machine, the missing conditions are shown in the

display.

The missing conditions must be set before it is

possible to start the machine.

Conditions that must be set:

- Activated P-brake

- Selector lever in neutral

- Speed selector for diesel engine in low (Low = idling)

(not all models)

Operator help Workmode

When attempting to activate

- Vibration

- Offset control (Option)

- Edge cutter/compactor (Option)

with the machine in Transport mode the display will

show "Workmode" for a few seconds.

To activate the above functions it is necessary to

make sure that the machine's Workmode is activated.

56

Machine description

Instruments and controls, cab

Radio/CD

8

14

4

1

2

3

7

Fig. Cab roof, front

5

6

15

Fig. Right rear cab post

57

Machine description

Function description of instruments and

controls in the cab

No

Designation

Symbol

Function

1

Heater control

Turn to the right to increase heating.

Turn to the left to reduce heating.

2

Ventilation fan, switch

In the left position, the fan is off.

Turning the knob to the right increases the

volume of air entering the cab.

3

Air conditioning, switch

Starts and stops the air conditioning.

4

Cab air recirculation, switch

Pressing the top opens the air damper so that

fresh air comes into the cab.

Pressing the bottom closes the damper so that

the air recirculates inside the cab.

5

Front wiper, switch

Press to operate the front screen wiper.

6

Front and rear window screen

Press the upper edge to activate the front screen

washers, switch

washers.

Press the lower edge to activate the rear screen

washers.

7

Rear wiper, switch

Press to operate the rear screen wiper.

8

Fuse box

Contains fuses for the electrical system in the

cab.

14

Defroster nozzle

Turn the nozzle to direct the flow of air.

15

Hammer for emergency exit

To escape from the cab in an emergency,

release the hammer and break the opening

windows on the right-hand side.

58

Machine description

Using the cab controls.

Defroster

To quickly remove ice or mist, make sure that only the

front and rear air nozzles are open.

Turn the heater and fan dial (1 and 2) to max.

Adjust the nozzle so that it blows on the window to be

de-iced, or to remove mist.

Heat

If the cab is cold, open the lower nozzle on the front

columns and the middle nozzles just over the controls

for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached,

open the other nozzles and if necessary turn down the

heat and fan speed.

1

2

3

4

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

To quickly reduce the temperature in the cab, adjust

the following settings on the control panel.

Turn on AC/ACC (3) and set the fresh air (4) in the

lower position to switch off the fresh air valve.

Set the heater control (1) to minimum and turn up the

fan speed (2). Keep only the front middle nozzles in

the ceiling open.

When the temperature has dropped to a comfortable

level, adjust the required temperature on the heater

control (1) and reduce the fan speed (2).

Now open the remaining nozzles in the roof to achieve

a comfortable temperature in the cab.

Reset the fresh air button (4) to the upper position for

fresh air.

59

Machine description

Electrical system (version 1)

The machine's main switchbox (1) is located on the

rear of the operator platform. There is a plastic cover

over the distribution box and fuses.

On the plastic cover there is a 24V socket.

2

3

1

Fig. Main electrical central

1. Control unit (ECU)

2. Fuses

3. Main relay

Fuse boxes in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type C (medium).

Fig. Fuse box

Fuse box (F1)

1. Main relay (F1.1)

5A

5. Power group 3, Main ECU (F1.5)

20A

2. Supply, Main ECU, I/O unit, Display

5A

6. Power group 4, Main ECU (F1.6)

20A

(F1.2)

3. Power group 1, Main ECU (F1.3)

10A

7.

24V outlet, Lighting for tachograph (F1.7)

10A

4. Power group 2, Main ECU (F1.4)

10A

8. Accessory ECU (F1.8)

20A

Fuse box (F2)

1.

5.

2. DCA Asphalt (F2.2)

10A

6. Process lightning (F2.6)

15A

3.

7. Driving lights (turn signals) (F2.7)

7.5A

4.

8. Driving lights (main.) (F2.8)

10A

60

Machine description

Electrical system (version 2)

3

4

5

6

1

The machine's main switchbox (1) is located on the

rear of the operator platform. There is a plastic cover

over the distribution box and fuses.

On the plastic cover there is a 24V socket and a 12V

socket (optional).

2

Fig. Main switchbox

1.Control unit (ECU) (A7)

2. Fuse card (A6)

3. Main relay (K2)

4. Relay, drum edge lights (K8)

5. Relay, direction indicators (K9)

6. Relay, driving lights (K10)

Fuse card in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type C (medium).

Fig. Fuse card.

Fuse card (A6)

F1

Main relay (K2), 24V outlet engine

10A

F9

Sprinkler pump 1

10A

compartment(X97)

F2

Supply, Main ECU (A7), I/O unit (A12), Display

5A

F10

Sprinkler pump 2

10A

(A13), Diagnostic socket engine (X22)*

F3

Power group 1, Main ECU, Power for frequency

10A

F11

24/12V converter (12V socket cab)

10A

sensor

F4

Power group 2, Main ECU, Terminal 15, Control

10A

F12

GPS receiver (DCA) (A26)

5A

panel

F5

Power group 3, Main ECU

20A

F13

Process lighting (Drum edge lighting)

15A

F6

Power group 4, Main ECU

20A

F14

DCA computer (PC) (A25)

10A

F7

24V outlet driver seat (X96), Lighting tachograph

10A

F15

Direction indicators

7.5A

F8

Power for speed sensor, Fuel pump (M13)*

10A

F16

Driving lights (Pos., Full/Dipped beam)

10A

*)

Only valid for CC224-384, CC2200-3800 with

Deutz engine.

61

Machine description

Power in engine compartment/battery

compartment

The fuses in the engine compartment are located

alongside the master switch.

2

The roller is equipped with 24 V electrical system and

an AC alternator.

1

Connect the correct polarities (ground) to the

battery. The cable between the battery and the

Fig. Battery bay

alternator must not be disconnected when the

1. Master switch

engine is running.

2. Main fuse panel

Main fuse panel (Cummins)

6

4

The main fuse panel is located behind the left engine

compartment door.

3

The fuses are placed in the order shown below,

2

starting by the plate.

F13

Engine ECU

(30A)

F10

Main fuse

(50A)

5

1

F11

Cab

(50A)

Fig. Main fuse panel

1. Master switch

2. Preheating relay (100A)

3. Fuse (F20) (125A)

4. Starter relay (50A)

5. Fuses (F13, F10, F11)

6. Power socket 24V

62

Machine description

Main fuse panel (Deutz)

5

The main fuse panel is located behind the left engine

4

compartment door.

3

1

2

Fig. Main fuse panel

1. Master switch

2. Preheating relay (100A)

3. Starter relay

4. Power socket 24V

5. Fuse box (F4)

Fuse box at master switch (Deutz)

1

2

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type E (high).

3

4

F4

Fuse box

F4.1.

Main fuse

50A

F4.2.

Cab

50A

Fig. Fuse box, master switch

F4.3.

Preheating relay

100A

F4.4.

Diesel engine ECU

30A

63

Machine description

Fuses in cab

The electrical system in the cab has a separate fuse

box located on the front right side of the cab roof.

The figure shows fuse amperage and function.

Fig. Cab roof fuse box (F7)

All fuses are flat pin fuses.

1. Interior lighting

10A

2. CD/Radio

10A

3. AC condensor

15A

4. Cab fan

15A

5. Windscreen wiper/washers,

10A

front

6. Windscreen wiper/washers,

10A

rear

7. Dyn@lyzer

7.5A

8. Reserve

64

Operation

Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. Refer to

the maintenance instructions.

The master switch is located in the engine

compartment. Turn the key (1) to the on position. The

entire roller is now supplied with power.

1

If the main battery/master switch is covered, the

engine hood must be unlocked during operation,

to be able to reach the switch in an emergency.

Figure. Engine door, left

1. Master switch

Control panel, adjustments

The control unit has three adjustment options,

transverse travel, rotation and steering column angle.

3

For transverse travel, raise the inner lever (1), which

2

releases the catch.

For rotation, lift the outer lever (2).

Ensure that the control unit locks in position before

operating the machine.

1

Release locking lever (3) to adjust the steering

column. Lock in the new position.

Fig. Operator position

To adjust the operator's seat, see the section for

1. Locking lever - transverse travel

2. Locking lever - rotation

basic/comfort seat.

3. Locking lever - steering column

Adjust all settings when the machine is stationary.

angle

Always ensure that the seat is in locked position

before operating the roller.

65

Operation

Operator's seat - Adjustment

Adjust the operator’s seat so that the position is

comfortable and so that the controls are within easy

reach.

2

1

The seat can be adjusted as follows.

4

- Length adjustment (1)

3

- Weight adjustment (2)

Fig. Operator's seat

- Back support angle (3)

1. Lock pack- Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

Always make sure that the seat is secure before

beginning operation.

Do not forget to use the seatbelt (4).

Belt reminder

The machine can be equipped with seat belt with belt

reminder.

Unless the seat belt is used, a warning image appear

in the display and a warning buzzer sounds to alert the

driver to use the seat belt.

66

Operation

Operator's seat, comfort - Adjustments

6

Adjust the operator's seat so that the position is

comfortable and so that the controls are within easy

reach.

3

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

5

2

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

4

- Lumbar support adjustment (6)

1

Fig. Operator’s seat

Always ensure that the seat is locked in position

1. Lever - length adjustment

before operating the roller.

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

Parking brake

Ensure that the parking brake (1) is definitely

switched on.

1

Brake is always activated in Neutral. (automatic 2 sec.)

The parking brake must be activated to start the

Fig. Control panel

machine!

1. Parking brake

67

Operation

Display - Control

2

Sit down for all operations.

Turn the ignition key (1) to position I, the start screen

will be shown in display.

1

Fig. Control panel

1. Ignition key

2. Status screen

3

4

Check that the voltmeter (6) shows at least 24 volts

and the levels for fuel (3) and water (4) indicates a

percentage value.

The hourmeter (5) registers and shows the total

number of hours the engine has run.

5

6

Fig. Status screen

3. Fuel level

4. Water level

5. Hour meter

6. Voltmeter

68

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