DYNAPAC Vibratory roller CC224HF/324HF/384HF, CC2200/3200/3800, CC3800H. Instruction manual (2023)

Instruction manual

Operating & Maintenance

Vibratory roller

CC224HF/324HF/384HF

CC2200/3200/3800

CC3800H

Engine

Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)

Serial number

10000311xxA009344 -

10000315xxA009393 -

10000319xxA009520 -

10000336xxA012872 - 25714

10000340xxA010700 - 23272

10000344xxA012937 - 17508

10000423xxA020964 -

10000427xxA021816 -

10000439xxA023043 -

10000456xxA025046 -

10000460xxA030824 -

Translation of original instruction

Reservation for changes

Printed in Sweden

Table of Contents

Introduction

The machine

Intended use

Signal symbols and meaning

Safety information

General

CE marking and Declaration of conformity

Safety - General instructions

Safety - when operating

Driving near edges

Work driving

Safety (Optional)

Air conditioning

Edge cutter/compactor

Working lights - Xenon

Chip spreader

Special instructions

Standard lubricants and other recommended oils and fluids

Higher ambient temperatures,

above +40°C (104°F)

Lower ambient temperature - Freeze risk

Temperatures

High pressure cleaning

Fire fighting

Roll Over Protective Structure (ROPS), ROPS approved cab

Battery handling

Jump starting (24V)

Technical specifications

Vibrations - Operator station

Noise level

Electrical system

Slopes

Dimensions, side view

Dimensions, top view

Weights and volumes

Working capacity

General

CO₂-emission

Hydraulic system

Air Conditioning / Automatic Climate Control (ACC) (Optional)

Technical data, Chip Spreader (Optional)

Tightening torque

Machine description

Diesel engine

Electrical system

Propulsion system

Brake system

Steering system

Vibration system

Cab

ROPS

Identification

Product and component plates

Product identification number on the frame

Machine plate

Explanation of 17PIN serial number

Engine plates

Decals

Location - decals

Location - decals, chip spreader (Optional)

Location - decals, CALIFORNIA

Safety decals

Info decals

Instruments/Controls

Control panel and controls

Function descriptions

Forward & Reverse lever

Function descriptions

Forward & Reverse lever

Function descriptions

Display explanations

Machine alarm

"MAIN MENU"

"USER SETTINGS"

"MACHINE SETTINGS"

Diesel engine (Stage V)

"EXHAUST CLEANING"

"SERVICE MENU"

"ABOUT"

Operator help when starting

Operator help Workmode

Instruments and controls, cab

Function description of instruments and controls in the cab

Using the cab controls

Defroster

Heat

AC/ACC

Electrical system (version 1)

Fuse boxes in main switchbox

Electrical system (version 2)

Fuse card in main switchbox

Power in engine compartment/battery compartment

Main fuse panel (Cummins)

Fuse box at master switch (Deutz)

Fuses in cab

Operation

Before starting

Master switch - Switching on

Control panel, adjustments

Operator's seat - Adjustment

Belt reminder

Operator's seat, comfort - Adjustments

Parking brake

Display - Control

Interlock

Operator position

View

Starting

Starting the engine

Display when activating choice via the button set

Alarm descriptions

Driving

Operating the roller

Interlock/Emergency stop/Parking brake - Check

Pivotal steering (Optional)

Burnout of DPF-filter (Regeneration) - (stage V)

DPF displays

Edge cutting (Optional)

Chip spreader (optional)

Adjusting the feed volume

Preparations before dismantling/assembly

Vibration

Manual/Automatic vibration

Manual vibration - Switching on

Amplitude/frequency - Changeover

Braking

Normal braking

Emergency braking

Switching off

Parking

Chocking the drums

Master switch

Long-term parking

Engine

Battery

Air cleaner, exhaust pipe

Watering system

Fuel tank

Hydraulic reservoir

Hoods, tarpaulin

Steering cylinder, hinges, etc

Miscellaneous

Lifting

Locking the articulation

Lifting the roller

Lifting the roller with jack:

Unlocking the articulation

Towing/Recovering

Short distance towing with the engine running

Short distance towing when the engine is inoperative

Towing the roller

Trailer eye

Transport

Loading CC224-624, CC2200-6200, CO2200

Operating instructions - Summary

Preventive maintenance

101

Acceptance and delivery inspection

101

Warranty

101

Maintenance - Lubricants and symbols

103

Maintenance symbols

104

Maintenance - Maintenance schedule

105

Service and maintenance points

105

General

105

Every 10 hours of operation (Daily)

106

After the FIRST 50 hours of operation

106

Every 50 hours of operation (Weekly)

107

Every 250 hours of operation (Monthly)

107

Every 500/1500 hours of operation

108

Every 1000 hours of operation (Every six months)

108

Every 2000 hours of operation

109

Maintenance, 10h

111

Diesel engine - Check oil level

111

Coolant level - Check

112

Fuel tank - Refueling

112

Water tank, Std - Filling

113

Hydraulic reservoir - Check fluid level

113

Sprinkler system/Drum

Check

114

Cleaning the coarse filter

114

Sprinkler system/Drum

Cleaning of sprinkler nozzle

115

Emergency watering (Accessory) - Extra pump in pump system

116

Scrapers, spring-action

Check

116

Scrapers

Setting - Adjustment

117

Maintenance - 50h

119

Fuel filter - Draining

119

Drum gear - Checking the oil level

120

Maintenance measures - 250 h

121

Diesel engine

Oil change

121

Engine

Replacing oil filter

122

Hydraulic fluid cooler

Checking - Cleaning

122

Battery

- Check condition

123

Air conditioning (Optional)

- Inspection

123

Air conditioning (Optional)

Drying filter - Inspection

124

Edge cutter (Optional)

- Lubrication

124

Maintenance measures - 500 h

125

Diesel engine

Oil change

125

Engine

Replacing oil filter

126

The engine fuel filter - replacement/cleaning

126

Hydraulic fluid cooler

Checking - Cleaning

127

Battery

- Check condition

127

Air cleaner

Checking - Change the main air filter

128

Backup filter - Change

128

Air cleaner

- Cleaning

129

Drum - oil level

Inspection - filling

129

Rubber elements and attachment screws

Check

130

Seat bearing - Lubrication

130

Pivot bearing (Optional) - Lubrication

131

Hydraulic reservoir cap - Check

131

Air conditioning (Optional)

- Inspection

132

Air conditioning (Optional)

Drying filter - Inspection

132

Edge cutter (Optional)

- Lubrication

133

Maintenance - 1000h

135

Diesel engine

Oil change

135

Engine

Replacing oil filter

136

The engine fuel filter - replacement/cleaning

136

Hydraulic fluid cooler

Checking - Cleaning

137

Battery

- Check condition

137

Air cleaner

Checking - Change the main air filter

138

Backup filter - Change

138

Air cleaner

- Cleaning

139

Hydraulic filter

Change

140

Drum - Oil change

141

Drum gear - Oil change

141

Drum gear - Checking the oil level

142

Rubber elements and attachment screws

Check

142

Seat bearing - Lubrication

143

Pivot bearing (Optional) - Lubrication

143

Hydraulic reservoir cap - Check

144

Steering hitch - Tightening

144

Cab

Fresh air filter - Replacing

145

Air conditioning (Optional)

- Overhaul

145

Air conditioning (Optional)

Drying filter - Inspection

146

Edge cutter (Optional)

- Lubrication

146

Maintenance - 2000h

147

Diesel engine

Oil change

147

Engine

Replacing oil filter

148

The engine fuel filter - replacement/cleaning

148

Hydraulic fluid cooler

Checking - Cleaning

149

Battery

- Check condition

149

Air cleaner

Checking - Change the main air filter

150

Backup filter - Change

150

Air cleaner

- Cleaning

151

Hydraulic filter

Change

152

Drum - Oil change

153

Drum gear - Oil change

153

Drum gear - Checking the oil level

154

Rubber elements and attachment screws

Check

154

Seat bearing - Lubrication

155

Pivot bearing (Optional) - Lubrication

155

Hydraulic reservoir cap - Check

156

Hydraulic reservoir

Fluid change

156

Fuel tank

- Cleaning

157

Watering system

- Draining

157

Water tank - Cleaning

158

Steering joint - Check

158

Steering hitch - Tightening

159

Cab

Fresh air filter - Replacing

159

Air conditioning (Optional)

- Overhaul

160

Air conditioning (Optional)

Drying filter - Inspection

160

Edge cutter (Optional)

- Lubrication

161

Introduction

The machine

Dynapac CC224HF/324HF/384HF,

CC2200/3200/3800 are models of vibratory tandem

rollers in 8/8/9.5 metric tonnes class featuring

1500/1730/1730 mm (59/68/68 in) wide drums. The

machines are equipped with drive, brakes, vibration

and timer for water sprinkler on both drums.

CC224HF/324HF, CC2200/3200 is also available as

Combi with four rubber wheels at rear replacing the

steel drum.

A variety of different engine power settings, operator

platforms, control possibilities and options makes the

machine available in a lot of different configurations.

Intended use

The machine is mainly designed to be used for thin

and thick asphalt layers with regards to dual vibration

amplitudes that are optimized for this purpose. It is

also possible to compact granular soil material, such

as sand and gravel.

Signal symbols and meaning

WARNING ! Indicates potential hazardous

situation/procedure which, if not avoided, could

result in death or serious injury.

CAUTION ! Indicates potential hazardous

situation/procedure which, if not avoided, could

result in minor or moderate injury, damage to

the machine or property.

Safety information

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

Passengers are not allowed on the machine,

and you must sit in the seat when operating the

machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

Introduction

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

Read the entire manual before starting

the machine and before carrying out

any maintenance.

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

CALIFORNIA

Proposition 65

Decal and location of decal shown in section

Machine description.

General

This manual contains instructions for machine

operation and maintenance.

The machine must be correctly maintained for

maximal performance.

The machine should be kept clean so that any

leakages, loose bolts and loose connections are

discovered at as early a point in time as possible.

Introduction

Inspect the machine every day, before starting.

Inspect the entire machine so that any leakages or

other faults are detected.

Check the ground under the machine. Leakages are

more easily detected on the ground than on the

machine itself.

If faults or suspected damage are detected on the

roller, contact the responsible supervisor for any action.

THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous

substances into the environment. Always send

used filters, drain oil and fuel remnants to

environmentally correct disposal.

This manual contains instructions for periodic

maintenance, where maintenance after every

10 and 50 hours of operation can be performed

by the machine operator. Other maintenance

intervals must be carried out by accredited

(Dynapac) service personnel.

Additional instructions for the engine can be

found in the manufacturer's engine manual.

Specific maintenance and checks on diesel

engines must be performed by engine supplier

authorized personnel.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on

delivery it complies with the basic health and safety

directives applicable for the machine in accordance

with machinery directive 2006/42/EC and that it also

complies with other regulations and directives

applicable for this machine.

A "Declaration of conformity" is supplied with this

machine, which specifies the applicable regulations

and directives with supplements, as well as the

harmonized standards and other regulations that are

applied and according to the regulations must be

declared in writing.

Safety - General instructions

(Also read the safety manual)

•

The operator must be familiar with the contents of the OPERATION section

before starting the roller.

•

Ensure that all instructions in the MAINTENANCE section are followed.

•

Only the operator is allowed to be on the roller. Remain seated at all times

when operating the roller.

•

Never use the roller if it is in need of adjustment or repair.

•

Only ascend and descend the roller when it is stationary. Use the intended

footsteps, grips and rails. Always use the three-point grip (both feet and one

hand, or one foot and both hands) when ascending or descending the

machine. Never jump down from the machine.

•

Dynapac always recommends mounted ROPS (Roll Over Protective

Structure), or a ROPS-approved cab and seat belt usage.

•

Drive slowly in sharp bends.

•

Avoid driving across slopes. Drive straight up or straight down the slope.

•

Never operate with the drum outside the edge, the substrate might not have

full bearing strength or the edge is close to a slope. Avoid operating close to

edges and ditches and the like as well as on poor ground conditions that

jeopardizes the bearing strength and capacity to support the roller.

•

Make sure that there are no obstacles in the direction of travel, on the

ground, in front of or behind the roller, or overhead.

•

Drive particularly carefully on uneven ground.

•

Keep the roller clean. Clean any dirt or grease that accumulates on the

footsteps or operator platform to avoid slipping risk. Keep all signs and

decals clean and legible.

•

Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle by keeping it in contact to the tank

opening to avoid sparks.

•

Before repairs or service:

- Chock the drums/wheels.

- Lock the articulation if necessary.

- Place blocks under overhanging equipment, such as strike-off blade, edge

cutter/compactor and chip spreader.

Safety - General instructions

•

Hearing protection is recommended if the noise level exceeds 80 dB(A). The

noise level can vary depending on the equipment on the machine and the

surface the machine is being used on.

•

Modifications to the roller, including the use of any attachment/equipment,

not approved by Dynapac that might compromise safety (including visibility)

are not allowed. Any modifications are only to be made after written approval

has been given by Dynapac.

•

Avoid using the roller before the hydraulic fluid has reached its normal

working temperature. Braking distances can be longer than normal when the

fluid is cold.

•

For your own protection always wear:

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

Also wear:

- helmet if no cab or FOPS, or if required by worksite management

- working gloves if no cab and for work outside operator´s platform.

•

If the machine seems to be responding abnormally during travel, stop and

check it.

Safety - when operating

Prevent persons from entering or remaining in

the risk zone, i.e. a distance of at least 7 m (23

ft) in all directions from operating machines.

The operator may allow a person to remain in

the risk zone, however he/she must be attentive

and operate the machine only when the person

is fully visible or has given a clear indication of

where he or she is.

Avoid driving across a slope. Drive straight up

and down sloping ground.

Driving near edges

Never operate with the drum outside the edge, the

substrate might not have full bearing strength or

the edge is close to a slope.

Keep in mind that the machine's center of gravity

moves outwards when steering. For example, the

center of gravity moves to the right when you steer

to the left.

Safety - when operating

Work driving

To exit the cab in an emergency, release the

hammer on the rear right post and break the rear

window.

Dynapac always recommends mounted ROPS

(Roll Over Protective Structure), or a

ROPS-approved cab and seat belt usage.

Avoid operating close to edges and ditches and the

like as well as on poor ground conditions that

jeopardizes the bearing strength and capacity to

support the roller. Pay attention to potential obstacles

above the machine, such as overhead cables and the

branches of trees etc.

Pay particular attention to the stability of the substrate

when compacting close to edges and holes. Do not

compact with a large overlap from the previous track in

order to maintain roller stability. Consider other

compaction methods such as remote-control or a

walk-behind roller close to steep slopes or where the

bearing strength of the substrate is unknown.

Safety (Optional)

Air conditioning

The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the

atmosphere.

Work on the refrigerant circuit is only to be carried

out by authorized companies.

The cooling system is pressurized. Incorrect

handling can result in serious personal injury. Do

not disconnect or undo the hose couplings.

Fig. Air conditioning (ACC)

The system must be re-filled with an approved

refrigerant by authorized personnel when

necessary. See decal on or in the vicinity of the

installation.

Edge cutter/compactor

The operator must make sure that nobody is in the

area of operation while the machine is in use.

The edge cutter consists of rotating components

and there is a risk of being crushed.

The tool must be returned to the transport

position (raised position) (1) every time it has

been used.

Fig. Edge cutter/compactor

1. Transport position

2. Operating position

3. Holder for cutter/compactor wheel.

If the edge cutter and its parts are dismantled,

make sure that it is set in a relieved position and

resting on the ground.

Safety (Optional)

Working lights - Xenon

Warning, high voltage!

The working lights of the Xenon type have a

secondary high-voltage source.

Work on the lighting should only be conducted by an

authorized electrician and with the primary voltage

disconnected.

Contact a Dynapac dealer!

Figure. Xenon lighting on cab

Warning, environmentally hazardous waste!

Working lights of the Xenon type include a discharge

lamp that contains mercury (Hg).

A defective lamp is to be considered as hazardous

waste and shall be disposed off as per local directives.

Safety (Optional)

Chip spreader

The machine must not be transported with chip in

the chip spreader. The weight for the chip

spreader is noted on the sign plate of the unit. This

weight is not included in the machine weight noted

on the lift plate.

The operator must make sure that nobody is in

the area of operation while the machine is in

use.

Risk of crushing and pinch injuries. The chip

spreader has rotating parts.

Fig. Chip spreader

The chip spreader must be reset in transport

mode after it has been used.

Fitting the chip spreader changes the total length

of the machine.

Special instructions

Standard lubricants and other recommended

oils and fluids

Before leaving the factory, the systems and

components are filled with the oils and fluids specified

in the lubricant specification. These are suitable for

ambient temperatures in the range -15°C to +40°C

(5°F - 105°F).

The maximum ambient temperature for

biodegradable hydraulic oil is +35°C (95°F).

Higher ambient temperatures,

above +40°C (104°F)

For operation of the machine at higher ambient

temperatures, however maximum +50°C (122°F), the

following recommendations apply:

The diesel engine can be run at this temperature using

normal oil. However, the following fluids must be used

for other components:

Hydraulic system - mineral oil Shell Tellus S2V100

or similar.

Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained

of water (sprinkler, hoses, tank/s) or that anti-freeze

has been added, to prevent the system freezing.

The outlet hose from the central tank can be

disconnected and the end placed in a container with

antifreeze to run this through the pump/filter.

Temperatures

The temperature limits apply to standard versions

of rollers.

Rollers equipped with additional equipment, such as

noise suppression, may need to be more carefully

monitored in the higher temperature ranges.

Special instructions

High pressure cleaning

Do not spray directly onto electrical components.

Do not use high pressure cleaning for

dashboard/display.

The Electrical Drive Control and the computer

box may not be washed with high pressure

cleaning and not at all with water. Clean them

with a dry wiper.

Detergent that can destroy electrical parts, or

which is conductive, must not be used.

Place a plastic bag over the fuel filler cap and secure

with a rubber band. This is to avoid high pressure

water entering the vent hole in the filler cap. This could

cause malfunctions, such as the blocking of filters.

Never aim the water jet directly at the fuel tank

cap, or into exhaust pipe. This is particularly

important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder

fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also

be used.

Roll Over Protective Structure (ROPS), ROPS

approved cab

If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved

cab) never carry out any welding or drilling in

the structure or cab.

Never attempt to repair a damaged ROPS

structure or ROPS structure in cab. These must

be replaced with new ROPS structure or new

cab.

Battery handling

When removing batteries, always disconnect the

negative cable first.

Special instructions

When fitting batteries, always connect the

positive cable first.

Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the

battery. This may shorten battery life.

Jump starting (24V)

Do not connect the negative cable to the

negative terminal on the dead battery. A spark

can ignite the oxy-hydrogen gas formed

around the battery.

Check that the battery used for jump starting

has the same voltage as the dead battery.

Turn the ignition and all power consuming equipment

off. Switch off the engine on the machine which is

12V

providing jump start power.

Jump leads must have 24V.

24V

First connect the jump start battery's positive terminal

(1) to the flat battery's positive terminal (2).Then

12V

connect the jump start battery's negative terminal (3)

to, for example, a bolt (4) or the lifjting eye on the

machine with the flat battery.

Start the engine on the power providing machine. Let it

run for a while. Now try to start the other machine.

Disconnect the cables in the reverse order.

Fig. Jump starting

Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in

EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched

on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive

2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same

directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described in

EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer

material with vibration switched on and the operator's seat in the transport position.

Guaranteed sound power level, LwA

55/60kW

106 dB (A)

74/75kW

107 dB (A)

Sound pressure level at the operator's ear (platform), LpA

91 ±3 dB (A)

Sound pressure level at the operator's ear (cab), LpA

85 ±3 dB (A)

During operation the above values may differ because

of the actual operational conditions.

Electrical system

Machines are EMC tested in accordance with EN

13309:2000 'Construction machinery'

Slopes

The recommended max slope angle is for a machine

that runs straight on hard, flat surface.

Unstable ground, vibration on, speed and steering the

Max 20° or 36%

machine can all cause the machine to topple at

smaller angles than specified here.

Technical specifications

Dimensions, top view

Dimensions

Machine width, standard

CC224HF, CC2200

1640

64.5

CC324HF/384HF, CC3200/3800

1870

CC3800H

2020

79.5

Machine width, asymmetrical

CC224HF, CC2200

1900

CC324HF, CC3200

2010

CC384HF, CC3800

2045

80.5

CC3800H

2085

Turning radius, outer

CC224HF, CC2200

6570 / 5190*

259 / 204*

CC324HF, CC3200

6685 / 5305*

263 / 209*

CC384HF, CC3800

6685

263

Turning radius, inner

CC224HF, CC2200

5570 / 3225*

219 / 127*

CC324HF, CC3200

CC384HF, CC3800

Drum width

CC224HF, CC2200

1500

CC324HF/384HF, CC3200/3800

1730

*) with offset

Technical specifications

Weights and volumes

Weights

Service weight

ROPS

Cab

(EN500)

CC224HF, CC2200

STD

(kg)

7 600

7 800

(lbs)

16 760

17 200

OFFSET

(kg)

8 100

8 300

(lbs)

17 860

18 300

CC324HF, CC3200

STD

(kg)

8 100

8 300

(lbs)

17 860

18 300

OFFSET

(kg)

8 600

8 900

(lbs)

18 960

19 630

CC384HF, CC3800

STD

(kg)

9 400

9 600

(lbs)

20 730

21 170

CC3800H

STD

(kg)

9 800

10 000

(lbs)

21 600

22 050

Fluid volumes

Fuel tank

130 liters

34 gal

Water tank

750 liters

198 gal

Working capacity

Compaction data

Static linear load

(Front)

(Rear)

CC224HF, CC2200

25,7

(kg/cm)

144

(pli)

CC324HF, CC3200

23,6

(kg/cm)

132

(pli)

CC384HF, CC3800

27,2

(kg/cm)

152

(pli)

CC3800H

28,9

(kg/cm)

162

(pli)

Technical specifications

Amplitude

High

Low

Low(CE-2006)

CC224HF-384HF,

0,7

0,3

0,2 (mm)

CC2200-3800

0.028

0.012

0.008

(in)

CC3800H

0,6

0,3

(mm)

0.024

0.012

(in)

Vibration frequency

High

Low

amplitude

(CE-2006)

(Hz)

2 850

4 020

3 660

(vpm)

Centrifugal force

High

Low

amplitude

(CE-2006)

CC224HF, CC2200

(kN)

17 550

16 200

15 075

8 550

(lb)

CC324HF/384HF,

(kN)

CC3200/3800

20 250

17 325

16 875

9 675

(lb)

Propulsion

Speed range

0-12 km/h

0-7.5 mph

Climbing capacity (theoretical)

CC224HF, CC2200

42 %

CC324HF/384HF,

37 %

CC3200/3800

CC3800H

31 %

Technical specifications

General

Engine

Manufacturer/Model

Cummins QSB 3.3

(IIIA/T3)

Deutz TCD 3.6 L04

(IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04

(stage V)

Power output (SAE J1995), 2200 rpm

60kW (IIIA/T3)

80hp

74kW (IIIA/T3)

99hp

75kW (IIIB/T4i)

100hp

55kW (IIIB/T4f)

74hp

55kW (stage V)

74hp

Engine speed

- idling

900 rpm

- loading/unloading

1600 rpm

- work/transport

2 200 rpm

Tier4i / T4f / Stage IIIB / Stage V engines require the use of Ultra Low Sulphur Diesel

(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A

higher sulphur content will cause operating problems and put the useful life of

components at risk, which can lead to engine trouble.

CO₂-emission

CO₂-emissions measured according to applicable test

cycle in Regulation (EU) 2016/1628.

Manufacturer/Model

Test-cycle

CO₂-emission

(g/kWh)

Deutz TCD 3.6 L04

Stage V

NRTC

838,6

NRTC: Non-road transient test cycles.

Electrical system

Battery

24V (2x12V 74Ah)

Alternator

24V 60A

Fuses

See the Electrical system section - fuses

Technical specifications

Bulbs (if mounted)

Watt

Socket

Drive lights, front

75/70

P43t (H4)

Direction lights, front

BA9s

Side lights

SV8,5

Brake-Position lights

21/5

BAY15d

Direction lights, rear

BA15s

License plate light

SV8,5

Working lights

PK22s (H3)

Xenon

Cab lights

SV8,5

Hydraulic system

Opening pressure

MPa

Psi

Drive system

5 080

Supply system

2.5

365

Vibration system

2 760

Control systems

2 900

Brake release

1.8

260

Air Conditioning / Automatic Climate Control

(ACC) (Optional)

The system described in this manual is an AC/ACC

type (Automatic Climate Control). ACC is a system

that maintains the set temperature in the cab, provided

windows and doors are kept closed.

The system contains fluorinated greenhouse gases.

Coolant designation: HFC-134a

Coolant weight when full: 1.350 kg

CO₂-equivalent: 1.930 ton

GWP: 1430

Technical specifications

Technical data, Chip Spreader (Optional)

CC224HF/CC234HF

CC324HF/CC334HF

CG2300

CC2200/CC2300

CC3200/CC3300

CO2200

Weight of container

340 kg (750 lb)

410 kg (904 lb)

340 kg (750 lb)

(empty)

Max total extra

1390 kg (3065 lb)

1700 kg (3748 lb)

1390 kg (3065 lb)

weight (full)

Max permitted load

700 l (185 gal)

850 l (224 gal)

700 l (185 gal)

volume

Spreading width

1500 mm (59 in)

1800 mm (71 in)

1500 mm (59 in)

Length of spreader

1200 mm (47 in)

Total length of

5685 mm (224 in)

5190 mm (204 in)

machine (spreader

fitted)

If to mount a chip spreader, check in the spare part

catalogue for correct Dynapac P/N of the chip

spreader for the machine and follow the mounting

instructions.

Technical specifications

Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened

with a torque wrench.

Metric coarse screw thread, bright galvanized (fzb):

PROPERTY CLASS:

M -

8.8, Oiled

8.8, Dry

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

thread

8.4

9.4

13.4

14.6

16.3

M10

M12

110

117

131

M14

110

123

156

174

187

208

M16

169

190

240

270

290

320

M20

330

370

470

520

560

620

M22

446

497

626

699

752

839

M24

570

640

800

900

960

1080

M30

1130

1260

1580

1770

1900

2100

Metric coarse thread, zinc-treated

(Dacromet/GEOMET):

PROPERTY CLASS:

M - thread

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

12.0

15.0

14.6

18.3

M10

M12

124

117

147

M14

156

196

187

234

M16

240

304

290

360

M20

470

585

560

698

M22

626

786

752

944

M24

800

1010

960

1215

M30

1580

1990

1900

2360

Machine description

Diesel engine

The machine is equipped with a completely

electronically controlled water-cooled four-cylinder,

turbocharged (WGT) diesel engine with direct injection

(HPCR) and intercooler.

WGT - Waste Gate Turbo

HPCR - High Pressure Common Rail fuel injection

(IIIB/T4i/T4f)

The engine is also equipped with cooled exhaust gas

recirculation (ceGR) and a diesel oxidation catalysator

(DOC) system for exhaust after-treatment.

The engine has also an electronically controlled

variable flow turbo (VFT) and closed crankcase

ventilation.

ceEGR - External Cooled EGR-electronically controlled

DOC - Diesel Oxidation Catalyst

VFT - Variable Flow turbocharger-el. controlled

(stage V)

The engine is also equipped with cooled exhaust gas

recirculation (ceEGR) and a diesel particle filter (DPF)

system for exhaust after-treatment.

The engine has also an electronically controlled

variable flow turbo (VFT) and closed crankcase

ventilation.

ceEGR - External Cooled EGR-electronically controlled

DPF - Diesel particle filter

VFT - Variable Flow turbocharger-el. controlled

Electrical system

The machine has the following control units (ECU,

Electronic Control Unit) and electronic units.

• Main ECU (for the machine)

• Diesel engine control unit (ECM)

• I/O board (Control board)

• Display

Propulsion system

The propulsion system is a hydrostatic system

A drive unit (propulsion motor + gear) drives each

drum or wheel pair.

Machines with split drum/s has a drive unit per drum

half and an anti-spin system.

All propulsion motors are connected in parallel, a

Machine description

hydraulic pump supplies all motors with hydraulic oil.

The speed of the machine is proportional to the angle

of the control lever (the deflection of the

forward/reverse lever regulates the speed). A speed

selector is available as option.

Brake system

The brake system comprises a service brake,

secondary brake and parking brake. The service brake

system produces retardation of the propulsion system,

i.e. hydrostatic braking.

Secondary/Parking brake

The secondary and parking brake system comprises

sprung disc brakes to each drum, drum half

respectively wheel pair.The disc brakes are

disengaged by hydraulic pressure.

Steering system

The steering system is a hydrostatic system. The

steering wheel is connected to a steering valve that

distributes the flow to the steering cylinders at the

articulated joint. A hydraulic pump supplies the

steering valve with oil.

The steering angle is proportional to the amount the

steering wheel is turned.

In some markets, the machine is also equipped with

an emergency steering system, either manually or

electro-hydraulically.

Vibration system

The vibration system is a hydrostatic system in which

a hydraulic motor drives the eccentric shaft, which

generates the drum's vibrations.

An eccentric shaft in the front-resp. rear drum

generates the the drum's vibrations.

Each eccentric shaft is driven by a hydraulic motor. A

hydraulic pump supplies each hydraulic motor with oil.

High amplitude/low frequency or low amplitude/high

frequency is controlled by the direction of rotation of

the hydraulic motor.

DYNAPAC Vibratory roller CC224HF/324HF/384HF, CC2200/3200/3800, CC3800H. Instruction manual (2023) - page 1