DYNAPAC Vibratory roller CA2500/2800/3500/4000. Instruction manual (2019)

Machine description

Machine plate

The machine type plate (1) is attached to the front left

side of the frame, beside the steering joint.

The plate specifies the manufacturer's name and

address, the type of machine, the PIN product

identification number (serial number), service weight,

engine power and year of manufacture. (If the

machine is delivered outside the EU there are no CE

markings, and on some machines the year of

manufacture may not be specified.)

Fig. Operator's platform

1. Machine plate

Please state the machine's PIN when ordering

spares.

Explanation of 17PIN serial number

100

00123

123456

A= Manufacturer

B= Family/Model

C= Check letter

F= Serial number

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Machine description

Decals

Location - decals

15,16

17,23

Fig. Location, decals and signs

1. Warning, Crush zone

4700903422

12. Master switch

4700904835

2. Warning, Rotating engine

4700903423

13. Coolant

4700388449

components

3. Warning, Hot surfaces

4700903424

14. Air pressure

4700385080

4. Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

5. Warning, Instruction manual

4700903459

16. Hydraulic fluid

4700272372

Biological hydraulic fluid

4700792772

6. Warning, Ballasted tires

4700903985

17. Diesel fuel

4700991658*

4811000345**

7. Warning, Locking

4700908229

18. Fixing point

4700382751

4812125363

19. Hoisting plate

4700904870

9. Warning, Starting gas

4700791642

20. Lifting point

4700588176

10. Handbook compartment

4700903425

21. Sound power level

4700791273/76

11. Battery voltage

4700393959

22. Emergency exit

4700903590

23. Fuel with ultra low sulphur content

4811000344**

(IIIA/T3)

24. Draining fuel

4811000443

(IIIB/T4i)

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Machine description

Safety decals

Always make sure that all safety decals are completely

legible, and remove dirt or order new decals if they

have become illegible. Use the part number specified

on each decal.

4700903422

Warning - Crush zone, articulation/drum.

Maintain a safe distance from the crush zone.

4700903423

Warning - Rotating engine components.

Keep your hands at a safe distance.

4700903424

Warning - Hot surfaces in the engine compartment.

Keep your hands at a safe distance.

4700904895

Warning - Brake disengagement

Study the towing chapter before disengaging the

brakes.

Danger of being crushed.

4700903459

Warning - Instruction manual

The operator must read the safety, operation and

maintenance instructions before operating the

machine.

4700903985

Warning - Ballasted tire.

Read the instruction manual.

More information in section in Technical specifications.

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Machine description

Instruments/Controls

Control panel and controls

Fig. Control panel

Ignition switch

* Adjustable frequency/Seismic,

Parking brake

On/Off

Forward & Reverse lever

Working mode / Transport

Hazard lights

mode

* Strike-off blade, floating position 15

Reserve

Rotating beacon

Vibration on/off

Strike-off blade, On/Off

Reserve

Gear position switch, Dip

* Strike-off blade, Up

* Strike-off blade, Down

* Increase in frequency

N/A

Central warning indicator

* Reduction in frequency

Amplitude selector

* Direction indicators

* Working light

* Full beam indicator

Horn

Display

High amplitud

Emergency stop

Function buttons (5 pcs.)

* Auto Traction control

Speed limiter

Service socket

Auto vibration control (AVC)

Rpm switch, diesel engine

Height adjustment, control

panel

* Optional

1) Not valid with Auto Traction Control (11)

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Machine description

Function descriptions

Designation

Symbol

Function

Ignition key

The electric circuit is broken.

All instruments and electric controls are supplied with

power.

Starter motor activation.

To start: Turn ignition key to the right until the

display LIGHTS UP, and wait until the displayed

roller GOES OFF and changes to the status image.

Forward/Reverse lever

NB! When starting the machine, the lever must be in

neutral. The engine cannot be started if the

forward/reverse lever is in any other position.

The forward/reverse lever controls both the roller's

driving direction and speed. When the lever is moved

forward, the roller moves forward; when the lever is

move backward, the roller moves backward.

The roller's speed is proportional to the distance the

lever is from the neutral position. The further the lever

is from the neutral position, the higher the speed.

Strike-off blade, floating position

The float mode is activated by pressing and holding

(Optional)

the button for 2 seconds while the machine is in

Working mode (14) and Strike-off blade (16) is

activated.

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

Strike-off blade, up (Optional)

Raises the strike-off blade when Strike-off blade (16) is

activated.

Strike-off blade, down (Optional)

Lowers the strike-off blade when Working mode (14)

and Strike-off blade (16) on the machine are activated.

Central warning indication

General fault indication. See the display (33) for

description of the fault.

For detailed information about the fault indication, see

the table "Warning indication - membrane panel".

Yellow warning light - "less serious fault"

Warning lights red - "serious fault"

Direction indicator (Optional)

Shows direction indicators activated (Activated via the

steering column switch).

Main beam indicator (Optional)

Shows main beam activated (Activated via the steering

column switch).

Amplitude selector, high amplitude

Activation produces high amplitude. (Low amplitude is

the basic mode if the button is not activated.)

Auto traction control, TC

If the machine is equipped with TC (Anti-spin), this is

(Anti-spin) (Optional)

activated when starting up. (TC can be disengaged).

The speed limiter (23) is used to set the maximum

speed at full deflection of the forward/reverse lever.

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Machine description

Designation

Symbol

Function

Automatic vibration control (AVC)

When activated, the vibration is switched on

automatically when the roller's speed is ≥ 1.8 km/h

(1.1 mph) and disengaged at a speed of 1.5 km/h (0.9

mph).

Adjustable frequency On/Off

Activates adjustable frequency, see also buttons 18

(Optional)

and 19.

Deactivated (LED off) produces fixed set vibration

frequencies for the machine. Seismic machine

frequency automatically be optimized at all times.

Working mode / Transport mode

Activates working mode, which makes it possible to

use vibration and lower the strike-off blade (optional).

The roller always starts in transport mode.

Reserve

Strike-off blade On/Off (Optional)

Activates the strike-off blade and its functions, also

requires working mode (14) to be activated.

Reserve

Frequency, increase (Optional)

Increases vibration frequency

Frequency, decrease (Optional)

Decreases vibration frequency

Working lights (Optional)

By activating the working lights will turn ON.

Horn

Press to sound the horn.

Emergency stop

Brakes the roller and switches off the engine. The

power supply goes off.

NB! When starting the machine, the emergency stop

must be inactive.

Speed limiter (Optional)

Limitation of the machine's max. speed (max.speed is

obtained with full deflection of the F/R lever). Set the

knob to the position for the desired max. speed.

Rpm switch, diesel engine

Three-position switch for idling (LO), intermediate

speed (MID) and working speed (HI).

NOTE:The lever must be in neutral (LO) when starting

the machine. The engine also runs at low speed when

stationary, more than approx. 10 seconds if the F&R

lever is in neutral.

If the F&R lever is moved out of neutral the speed will

increase to the set speed again. If the machine has a

fuel optimization system, MID is replaced by ECO (and

the switch is green).

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Machine description

Designation

Symbol

Function

Parking brake

When pressed, the parking brake is activated.

To release the brakes, slide the red part back (towards

you) and change the position of the switch.

NOTE:When starting the machine, the parking brake

must be activated.

To activate the brakes, press the top of the switch to

change the position of the switch.

To release the brakes, press down the red part at the

same time as the switch and change the position of

the switch.

NOTE:When starting the machine, the parking brake

must be activated.

Hazard indicators (Optional)

Activate the hazard warning light by depressing the

button.

Rotating beacon (Optional)

Activate the rotating beacon by pressing the switch. (If

the machine has two rotating beacons, both are

activated)

Reserve

Gear position switch, Dip

Activates the four different gear positions. (1) Hare, (2)

Drum spin, (3) Wheelspin and (4) Tortoise. The current

gear position is shown in the display by means of the

following figures.

1: Transport mode

2: Used if the drum is slipping.

3: Used if the rear tires are slipping.

4: Working mode.

Reserve

Amplitude selector (DCO)

Only for machine equipped with "Compaction

Optimizer".

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Machine description

Designation

Symbol

Function

Service socket

Diagnostic socket.

Gateway is connected here to read the CAN-Open

system.

Warning indication - membrane panel (Keypad)

"Yellow" - Warning

The engine has an alarm in category yellow

(Alarm image shown in the display)

Communication with the display is interrupted

The fuel level is below <10%

Charging absent

"Red" - Warning

Flashes red continuously

The engine has an alarm in category red

(Alarm code shown in the display)

Communication with the engine is interrupted

The engine temperature is too high

Low oil pressure in the engine

The air filter is clogged

The hydraulic fluid temperature is too high

The hydraulic fluid filter is clogged

Display explanations

When the ignition key is activated to position I, a start

screen is visible in display. This is shown for a few

seconds and then switches over to the status screen.

Before activating the starter motor, wait until the start

image has changed to the status image (the machine

is performing a system check while the start image is

being displayed).

Fig. Start screen

The status image provides information on the fuel

level, machine hours and voltage level. The fuel level

is indicated as a percentage (%).

This screen is active until the Diesel engine is started

or an active screen choice is made via the function

buttons below the display.

Fig. Status screen

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Machine description

If the engine is started before any active screen choice

is made the display will switch over to main screen.

This screen gives an overview and is kept during work:

- The speed is shown in the middle of the display.

(km/h or mph)

Fig. Main screen/Working screen

- Engine speed, vibration frequency (optional), CMV

value for compaction meter (optional) and slope as a

% (optional) are shown in the corners.

A menu field is shown by pressing one of the menu

select buttons. The field is visible for a short while, if

no selection is made the field fades out. Menu field will

appear again upon pressing either one of the selection

buttons (1).

Fig. Main screen/Working screen with

menu selection buttons (1)

Example of menu field.

Scroll/Selection buttons to choose

between available functions.

Alarm log button to display engine and

machine alarms.

Settings/Button select menu, which opens

the main menu. Settings can be changed

in the main menu.

Exit/Return button returns 1 step at once.

Pressing the button (approx. 2 sec.)

displays the main menu again.

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Machine description

The temperature screen shows the temperature of the

engine (top of display) and hydraulic fluid (bottom of

display). The values are shown in Celsius or

Fahrenheit, depending on the choice of unit system.

Fig. Temperature screen

A display for the compaction value (CMV value) can

also be shown when the compaction meter (Option) is

installed on the machine. Further information on this

accessory is given in the Chapter "Operation".

Fig. Compaction meter display (CMV

display)

When an engine alarm is activated, the alarm is shown

on the display.

The engine alarm is sent out from the engine ECM,

which handles the monitoring of the engine functions.

The message, which consists of an SPN and FMI

code, can be interpreted via the engine supplier error

code list.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

When a machine alarm is activated the alarm is shown

on the display, plus a warning text that describes the

alarm.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

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Machine description

Machine alarm

Symbol

Designation

Function

Warning symbol, hydraulic fluid filter

If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, clogged air filter

If this symbol is shown when the engine is running at full

speed, the air filter must be checked/replaced.

Warning symbol, battery charging

If the symbol is shown when the engine is running, then

the alternator is not charging.

Switch off the engine and locate the fault.

Warning symbol, engine temperature

If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault.

Refer also to the engine manual.

Warning symbol, hydraulic fluid

This symbol is shown when the hydraulic fluid is too hot.

temperature

Do not drive the roller; allow the fluid to cool by running the

engine on idle, and then locate the fault.

Warning symbol, hydraulic fluid

If the symbol is displayed, the hydraulic oil is cold and the

temperature (coldl)

speed cannot be increased until the oil has reached 0° C

(32° F).

The maximum speed cannot be used between 0° C (32° F)

and + 5° C (41° F).

If the machine is moving at the same time as any of the

above limitations are exceeded, it may be necessary to

first go to neutral before vibration/speed can be activated.

Warning symbol, low fuel level

If this symbol is shown, there is less than 10% of the fuel

left.

Warning symbol, low oil pressure,

If this symbol is shown, the engine's oil pressure is too low.

diesel engine

Switch off the engine immediately.

Warning symbol, low coolant level

If this symbol is shown, fill with coolant/glycol and search

for leaks.

Warning symbol, water in the fuel

If this symbol is shown, the engine must be stopped and

the fuel pre-filter drained of water.

Warning symbol, low hydraulic fluid

If this symbol is shown, fill with hydraulic fluid to the correct

level

level and search for leaks.

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Machine description

Dynapac Sub System (DSS)

DSS

Description

Note

code

Speed sensor, front

Optional

Speed sensor, rear

Inclination sensor

Optional

DCM

Optional

IO-Card

Cooling fan speed sensor

Vibration frequency meter

Supervision only active if Adjustable frequency or Optional

ECO available.

Power group 1

see Fuse 3

Power group 2

see Fuse 4

Power group 3

see Fuse 5

Power group 4

see Fuse 6

DCO

Com Error

Optional

Hydraulic temp sensor

Sensor data out of range

Alarms received are logged and can be seen by

selecting Display alarms.

Inactive faults disappear from the log when you restart

the ignition.

Selection of Display alarms.

"ENGINE ALARM"

Logged engine alarms.

Stored in the engine ECU.

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Machine description

"MACHINE ALARM"

Logged machine alarms. These alarms come from the

other systems on the machine.

"MAIN MENU"

In the main menu it is also possible to change some

user and machine settings, access the service menu

for calibration purposes (special service personnel

only, requires pin code), and to see the version of

installed software.

"USER SETTINGS"

Users can change the light settings, choose between

the Metric or Imperial system, and set warning sounds

On/Off.

Adjustment of the light and contrast settings on the

display, including brightness of the panel light.

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Machine description

"CALIBRATION" - service personnel only, requires

password.

"EDC Calibration" used to calibrate the joystick and

speed potentiometer.

"TX Program" only used to change software in the

display and requires special equipment and know-how.

"EDC CALIBRATION"

To calibrate, move the joystick fully forward (F) and

press in both black buttons on the top of the joystick.

(See also manual W3025)

Continue in the same way with the other positions for

the joystick (N), (R) and the speed potentiometer.

Press the disk button to save the values.

"ABOUT"

It is also possible to see the version of the installed

software.

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Machine description

Operator help when starting

When trying to start the machine without having set

one, two or three of the conditions required to start

machine, the missing conditions are shown in the

display.

The missing conditions must be set before it is

possible to start the machine.

Conditions that must be set:

- Activated P-brake

- Selector lever in neutral

- Speed selector for diesel engine in low (Low = idling)

(not all models)

Operator help Workmode

When attempting to activate

- Vibration

- Strike-off blade (Optional)

with the machine in Transport mode the display will

show "Workmode" for a few seconds.

To activate the above functions it is necessary to

make sure that the machine's Workmode is activated.

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Machine description

Display when activating choice via the button

set.

The parking symbol is shown when the parking brake is

activated.

= Vibration is enabled in the operating position.

= Strike-off blade

= High amplitude/Low amplitude

= Seismic active (LED off)

= Automatic vibration control. If the function is

activated via the red button on the control

lever, an image of a sine curve appears and

vibration is activated when the control lever is

moved out of neutral.

= Display of alarm, see table for information.

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Machine description

Function description of instruments and

controls in the cab

Designation

Symbol

Function

Heater control

Turn to the right to increase heating.

Turn to the left to reduce heating.

Ventilation fan, switch

In the left position, the fan is off.

Turning the knob to the right increases the

volume of air entering the cab.

Air conditioning, switch

Starts and stops the air conditioning.

Cab air recirculation, switch

Pressing the top opens the air damper so that

fresh air comes into the cab.

Pressing the bottom closes the damper so that

the air recirculates inside the cab.

Front wiper, switch

Press to operate the front screen wiper.

Rear wiper, switch

Press to operate the rear screen wiper.

Front and rear window screen

Press the upper edge to activate the front screen

washers, switch

washers.

Press the lower edge to activate the rear screen

washers.

Fuse box

Contains fuses for the electrical system in the

cab.

Front wiper, intermittent

Intermittent function for front wiper.

Automatic Climate Control (ACC)

Automatic control of the air conditioning.

(micro ECC)

Defroster nozzle

Turn the nozzle to direct the flow of air.

Hammer for emergency exit

To escape from the cab in an emergency,

release the hammer and break the opening

windows on the right-hand side.

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Machine description

Using the cab controls

Defroster

To quickly remove ice or mist, make sure that only the

front and rear air nozzles are open.

Turn the heater and fan dial (1 and 2) to max.

Adjust the nozzle so that it blows on the window to be

de-iced, or to remove mist.

Heat

If the cab is cold, open the lower nozzle on the front

columns and the middle nozzles just over the controls

for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached,

open the other nozzles and if necessary turn down the

heat and fan speed.

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

To quickly reduce the temperature in the cab, adjust

the following settings on the control panel.

Turn on AC (3) and set the fresh air (4) in the lower

position to switch off the fresh air valve.

Set the heater control (1) to minimum and turn up the

fan speed (2). Keep only the front middle nozzles in

the ceiling open.

When the temperature has dropped to a comfortable

level, adjust the required temperature on the heater

control (1) and reduce the fan speed (2).

Now open the remaining nozzles in the roof to achieve

a comfortable temperature in the cab.

Reset the fresh air button (4) to the upper position for

fresh air.

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Machine description

ACC - Control panel

1. LCD Display

During normal operation, the set-point temperature,

blower speed, operation mode and fresh/re-circulated

air selection are displayed.

2. SET / SELECT Button

Under normal operation button is used for selecting

between modes.

(Also used in Test / diagnostics mode for different

choices)

3. Power Button

Device ON/OFF.

Main display screen

1. Air mix control

The air mix can be set to full fresh air or full

re-circulated air.

2. Mode

Displays the mode, "Automatic", "Heat", "Cool" and

"Defrost"

3. Temperature Set-point

Displays current inside set-point temperature.

4. Blower speed

Displays current blower speed setting.

ACC - Operation menus

Main screen

When the unit is turned on, the main screen will

appear. Current set-point temperature, climat control

mode, air-circulation and blower speed are displayed.

A small warning icon appears if there is something

wrong with the system.

Blower speed settings:

Press SET / SELECT button until the blower icon

appears, then turn clockwise to increase blower speed

and counterclockwise to decrease blower speed with

5% increments.

The blower speed can not be adjusted in defrost mode

(Defrost).

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Machine description

Climate Control mode settings:

Press SET / SELECT button until the climate control

mode icon appears, and then turn the button until the

required mode is displayed.

AUTO

The system runs automatically to keep the temperature that is

selected (set-point temperature).

Cool

A / C compressor is running to cool the interior temperature.

Heating valve is turned off while cooling off ("Cool") is selected.

Heat

Interior temperature warms up with the electronic heater valve.

A / C compressor is turned off while warming ("Heat") is

selected

Defrost

When defrosting ("Defrost") is activated, the A / C compressor

is turned on, the blower is turned on full speed and the heater

valve is fully open.

Air circulation setting:

Press the SET button until the air circulation mode

icon appears.

Turn the knob clockwise to fully recirculated air

or counterclockwise full fresh air.

Display settings:

To adjust the display settings and the temperature

scale, press the SET button until the display settings

screen appears, then turn the SET button clockwise or

counterclockwise to adjust the settings.

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Machine description

Turning HVAC system OFF:

In the main screen, press the Power button to turn off

the HVAC system. When the system is turned off, the

backlight will turn off and the interior temperature will

be displayed on the screen.

To turn off the HVAC system from Defrost mode,

press the Power button until the HVAC system returns

to the AUTO mode, then press the Power button again

to turn off the HVAC unit.

Diesel Heat mode (if diesel heater is installed):

When a Diesel heat mode signal is received, the

backlight will be turned off, the blower will run at 15%,

the heater valve will be fully opened and the air

circulation will switch to fresh air until the after coil

temperature is above 20 º C (78 º F). When the after

coil temperature is above 20 º C (78 º F), the blower

will run at a preset speed. No other function is allowed.

Electrical system

The machine's main switchbox (1) is located on the

rear left of the operator's platform. There is a plastic

cover over the distribution box and fuses.

On the plastic cover there is a 24V socket (X96) and a

12V socket (X98)(optional).

Fig. Main switchbox

1. Control unit (ECU)(A7)

2. Fuse card (A6)

3. Main relay (K2)

4. Power supply (A10), compaction

meter(DCM) (Optional)

5. Power converter 24/12V DC (T1)

6. Tilt sensor (B14) (Optional)

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Machine description

Fuses in the main switchbox (Cummins)

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses.

Main relay, 24V outlet engine

10A

Reserve

compartment

ECU, Outlet boot loading, I/O board,

10.

Reserve

display

ECU PWR1, Speed sensor

10A

11.

12V outlet, Radio/CD

10A

ECU PWR2, Forward/Reverse lever

10A

12.

GPS, DCM, DCO, tilt sensor

10A

ECU PWR 3

20A

13.

Reserve

ECU PWR 4

20A

14.

DCA

10A

24V outlet operator's station,

10A

15.

Indicator relay

7.5A

Tachograph

Hydraulic/Fuel sensor, Engine

10A

16.

Driving lights

10A

Fuses at master switch (Cummins)

The fuse box (1) is located inside the cover by the

steps on the left-hand side of the roller.

This is also where the batteries (2) are, and the starter

relay (4) and preheating relay (5) are placed behind

the battery disconnector plate (3).

4. Starter relay, 50A

5. Preheating relay, 120A

Fig. Cover, left side

1. Fuse box

2. Batteries (x2)

3. Battery disconnector plate

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Machine description

Fuse box at master switch (Cummins)

The figure shows the position of the fuses.

The amperage and function of the fuses are shown

below. All fuses are flat pin fuses.

Main fuse

50A

Cab

30A

Diesel engine ECU

30A

(IIIA/T3)

Fig. Fuse box, battery disconnector

60A

(IIIB/T4i)

switch

Grid heater

40A

Fuses in cab

The electrical system in the cab has a separate fuse

box located on the front right side of the cab roof.

The figure shows fuse amperage and function.

Fig. Cab roof fuse box (F7)

All fuses are flat pin fuses.

1. Interior lighting

10A

2. Windscreen wiper/washers

10A

3. Cab fan

15A

4. Reserve

5. Reserve

6. Reserve

7. Dyn@lyzer

7.5A

8. Reserve

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Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. Refer to

the maintenance instructions.

The battery disconnector switch is located inside the

cover by the steps on the left-hand side of the roller.

Turn the key (1) to the On position. The roller is now

supplied with power.

The cover must be unlocked when operating, so

that the battery can be quickly disconnected if

necessary.

Fig. Cover, left side

1. Battery disconnector switch

Operator's seat - Adjustment

Adjust the operator’s seat so that the position is

comfortable and so that the controls are within easy

reach.

The seat can be adjusted as follows.

- Length adjustment (1)

- Weight adjustment (2)

Fig. Operator's seat

- Back support angle (3)

1. Lock pack- Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

Always make sure that the seat is secure before

beginning operation.

Do not forget to use the seatbelt (4).

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Operation

Belt reminder

The machine can be equipped with seat belt with belt

reminder.

Unless the seat belt is used, a warning image appear

in the display and a warning buzzer sounds to alert the

driver to use the seat belt.

Operator's seat, comfort - Adjustments

Adjust the operator's seat so that the position is

comfortable and so that the controls are within easy

reach.

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

- Lumbar support adjustment (6)

Fig. Operator’s seat

Always ensure that the seat is locked in position

1. Lever - length adjustment

before operating the roller.

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

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Operation

Control panel, adjustments

The control unit has two adjustment options, rotation

and steering column angle.

For rotation, lift the lever (1).

Ensure that the control unit locks in position before

operating the machine.

Release locking lever (2) to adjust the steering column

angle. Lock the steering column in the new position.

To adjust the operator's seat, see the section for

basic/comfort seat.

Fig. Operator's station

Adjust all settings when the machine is stationary.

1. Locking lever - rotation

2. Locking lever - steering column

angle

Always ensure that the seat is in locked position

before operating the roller.

Parking brake

Ensure that the parking brake (1) is definitely

switched on.

Brake is always activated in Neutral position.

(automatic 1.5 sec.)

Fig. Control panel

The parking brake must be activated to start the

1. Parking brake

machine!

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Operation

Interlock

The roller is equipped with Interlock.

The diesel engine with switch off after 7 seconds if the

operator gets off the seat when going

forwards/backwards.

If the control is in neutral when the operator stands up

a buzzer will go on until the parking brake is activated.

If the parking brake is activated, the diesel engine will

not stop if the forward/reverse lever is moved out of

neutral.

The diesel engine will switch off immediately if for any

reason the forward/reverse lever is moved out of

neutral when the operator is not sitting down and the

parking brake has not been activated.

Sit down for all operations!

Operator position

If a ROPS (2) (Roll Over Protective Structure) or a cab

is fitted to the roller, always wear the seat belt (1)

provided and wear a protective helmet.

Replace the seat belt (1) if it shows signs of

wear or has been subjected to high levels of

force.

Check that rubber elements (3) on the platform

are intact. Worn elements will impair comfort.

Fig. Operator's station

1. Seat belt

2. ROPS structure

3. Rubber element

Ensure that the anti-slip (4) on the platform is in

4. Anti-slip

good condition. Replace where anti-slip friction is

poor.

If the machine is fitted with a cab, make sure that

the door is closed when in motion.

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Operation

Starting

Starting the engine

Make sure that the emergency stop is OFF and the

parking brake ON.

Set the forward/reverse lever (1) in neutral position,

and set the speed selector (2) in the idling position

(LO) or (ECO) if that option is installed on the machine.

The diesel engine cannot be started in any other

position of the controls.

Turn the ignition key (3) right to position I and then

engage the starter by turning it full right. Release back

to I as soon as the engine starts.

Fig. Control panel

1. F/R lever

2. Rpm switch

3. Ignition key

Do not run the starter motor for too long (max. 30

seconds). If the engine will not start, wait a

minute before trying again.

At the start of the diesel engine when the ambient

temperature is below +10 ° C (50 ° F), it must be

warmed up at idle (low speed) until the hydraulic oil

temperature exceeds +10 ° C (50 ° F).

Ensue that there is good ventilation (air extraction)

if the engine is run indoors. Risk of carbon

monoxide poisoning.

While the engine is warming up, check that the fuel

indicator shows the level and that the charge shows at

least 24V.

When starting and driving a machine that is cold,

remember that the hydraulic fluid is also cold and

that braking distances can be longer than normal

until the machine reaches the working temperature.

The machine always starts in Transport mode

Figure. Display - Status image

and without the option of vibration.

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Operation

Driving

Operating the roller

Under no circumstances is the machine to be

operated from the ground. The operator must be

seated inside the machine during all operation.

Activate working speed (1) = HI or ECO if available.

In ECO, the machine automatically regulates the

engine speed according to requirements.

If the machine is only to be transported, MID or ECO

Fig. Control panel

should be selected instead.

1. Speed selector

2. Parking brake

Check that the steering is working correctly by turning

3. Forward/Reverse lever

the steering wheel once to the right and once to the

left while the roller is stationary.

Make sure that the area in front of and behind the

roller is clear.

Release the parking brake (2).

Machine with gear change in separate

spring-return switch (gear position switch)

Switch (1) is a spring-return gear position switch,

where gear change is performed by advancing through

the four different gear positions: Hare, Drum spin,

Wheelspin and Tortoise.

Fig. Control panel

1. Gear position switch

2. Forward/Reverse lever

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Operation

The machine's gear position is shown in the center of

the speedometer; select the gear/speed for the task.

The machine does not need to be stopped to change

gear position.

Fig. The display shows the selection in

the middle (tortoise, drum spin, wheelspin

or hare).

Max. speed

= Rabbit (4)

11,5 km/h

7 mph

= Drum spin (2)

8 km/h

5 mph

= Wheel spin (3)

7,5 km/h

4.5 mph

= Turtoise (1)

5,5 km/h

3.5 mph

Example is CA2500D, TC - Limited Slip Rear Axle (for other

alternatives see table in section for Technical data)

Carefully move the forward/reverse lever (2) forwards

or backwards, depending on which direction of travel

is required.

The speed increases as the lever is moved away from

the neutral position.

Machine with speed limiter (speed potentiometer) -

Optional.

Set the potentiometer (1) for variable speed setting in

the required mode.

The machine's gear position is shown in the center of

the speedometer. Select the gear/speed for the task.

Fig. Control panel

1. Potentiometer (speed limiter)

2. Forward/Reverse lever

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Operation

Carefully move the forward/reverse lever (2) forwards

or backwards, depending on which direction of travel

is required.

Speed increases as the lever is moved away from the

neutral position.

Fig. The display shows the selection in

the middle (tortoise, drum spin, wheelspin

or hare).

Driving on difficult surfaces

If the machine should get stuck, select the gear

position that is most suitable for the situation using the

gear position switch.

• Drum slipping - select Drum spin mode (gear position 2)

• Rear tires slipping - select Wheelspin mode (gear position

Reset to the original position when the machine has

regained traction.

Slopes

To optimize available pulling force and protect the

machine's engine against over-revving while working

or during transport driving on steep slopes (>10%),

you must select low gear.

Never drive with a higher gear/at a faster speed that

the machine requires to climb up the same slope!

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Operation

Machine with TC (Anti-Spin)

TC (Anti-Spin) (1) is activated by default (LED lit).

Position the speed control (3) in suitable position.

TC (Anti-Spin) activated/disengaged is shown in the

center of the speedometer.

Carefully move the forward/reverse lever (2) forwards

Fig. Control panel

1. TC (Anti-spin)

or backwards, depending on which direction of travel

2. Forward/Reverse lever

is required.

3. Potentiometer (speed limiter)

Speed increases as the lever is moved away from the

neutral position.

Fig. The display shows whether TC

(Anti-Spin) is activated or disengaged

Slopes (TC (Anti-Spin))

To optimize available pulling force and protect the

machine's engine against over-revving while working

or during transport driving on steep slopes (>10%),

you must select low setting on the speed limiter

(potentiometer).

Never drive with a higher gear/at a faster speed that

the machine requires to climb up the same slope!

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DYNAPAC Vibratory roller CA2500/2800/3500/4000. Instruction manual (2019) - page 2