DYNAPAC Vibratory roller CA2500/2800/3500/4000. Instruction manual (2019)

Table of Contents

Introduction

The machine

Intended use

Warning symbols

Safety information

General

CE marking and Declaration of conformity

Safety - General instructions

Safety - when operating

Driving near edges

Work driving

Safety (Optional)

Air conditioning

Special instructions

Standard lubricants and other recommended oils and fluids

Higher ambient temperatures, above +40°C (104°F)

Temperatures

High pressure cleaning

Fire fighting

Roll Over Protective Structure (ROPS), ROPS approved cab

Welding

Battery handling

Jump starting (24V)

Technical specifications

Vibrations - Operator station

Noise level

Electrical system

Slopes

Dimensions, side view

Dimensions, top view

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Weights and volumes

Working capacity

General

Fluid filled tires (Ballasted tires)

Hydraulic system

Air Conditioning / Automatic Climate Control (ACC) (Optional)

Tightening torque

Machine description

Diesel engine

Electrical system

Propulsion system/Transmission

Brake system

Steering system

Vibration system

Cab

FOPS and ROPS

Identification

Product and component plates

Product identification number on the frame

Machine plate

Explanation of 17PIN serial number

Engine plates

Decals

Location - decals

Safety decals

Info decals

Instruments/Controls

Control panel and controls

Function descriptions

Warning indication - membrane panel (Keypad)

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Display explanations

Machine alarm

Dynapac Sub System (DSS)

"MAIN MENU"

"USER SETTINGS"

"SERVICE MENU"

"ABOUT"

Operator help when starting

Operator help Workmode

Display when activating choice via the button set

Instruments and controls, cab

Function description of instruments and controls in the cab

Using the cab controls

Defroster

Heat

AC/ACC

ACC - Control panel

Main display screen

ACC - Operation menus

Electrical system

Fuses in the main switchbox (Cummins)

Fuses at master switch (Cummins)

Fuse box at master switch (Cummins)

Fuses in cab

Operation

Before starting

Master switch - Switching on

Operator's seat - Adjustment

Belt reminder

Operator's seat, comfort - Adjustments

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Control panel, adjustments

Parking brake

Display - Control

Interlock

Operator position

View

Starting

Starting the engine

Driving

Operating the roller

Machine with gear change in separate spring-return switch

(gear position switch)

Machine with speed limiter (speed potentiometer) - Optional

Slopes

Machine with TC (Anti-Spin)

Slopes (TC (Anti-Spin))

Interlock/Emergency stop/Parking brake - Check

Vibration

Manual/Automatic vibration

Manual vibration - Switching on

Amplitude - Changeover

Seismic - (Optional)

Adjustable (Variable) frequency - (Optional)

Dynapac Compaction Meter (DCM) including Active Bouncing Control

(ABC) - Optional

Setting limit

Operation CMV

Braking

Normal braking

Emergency braking

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Switching off

Parking

Chocking the drums

Master switch

Long-term parking

Engine

Battery

Air cleaner, exhaust pipe

Fuel tank

Hydraulic reservoir

Tires (All-weather)

Hoods, tarpaulin

Miscellaneous

Lifting

Locking the articulation

Lifting the roller

Lifting the roller with jack:

Unlocking the articulation

Towing/Recovering

Short distance towing with the engine running

Short distance towing when the engine is inoperative

Towing the roller

Transport

Securing CA2500-CA4600 for loading

Operating instructions - Summary

Preventive maintenance

Acceptance and delivery inspection

Warranty

Maintenance - Lubricants and symbols

Maintenance symbols

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Maintenance - Maintenance schedule

Service and maintenance points

General

Periodic service (service message) - Optional

Every 10 hours of operation (Daily)

After the FIRST 50 hours of operation

Every 50 hours of operation (Weekly)

Every 250 / 750 / 1250 / 1750 hours of operation

Every 500 / 1500 hours of operation

Every 1000 hours of operation

Every 2000 hours of operation

100

Every other year

101

Service - Checklist

102

Maintenance, 10h

103

Scrapers - Check, adjustment

103

Scrapers, Pad-drum

104

Scrapers (Heavy duty), Pad drum

104

Flexible scrapers (Optional)

105

Air circulation - Check

105

Coolant level - Check

106

Diesel engine Check oil level

106

Fuel tank - Filling

107

Hydraulic reservoir - Check fluid level

107

Maintenance, first 50h

109

Hydraulic filter - Replacement

109

Drum cartridge - Oil change

110

Tires - Air pressure - Wheel nuts - Tightening

111

Rear axle differential - Oil change

112

Rear axle planetary gear - Oil change

112

Drum gearbox - Oil change

113

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Steering hitch - Tightening

113

Maintenance - 50h

115

Air cleaner

- Check hoses and connections

115

Maintenance measures - 250 h

117

Drum cartridge - Checking the oil level

117

Drum cartridge - Cleaning the ventilation screw

118

Rear axle differential - Check oil level

118

Rear axle planetary gears - Check oil level

119

Drum gearbox - Checking the oil level

119

Radiator - Check/Cleaning

120

Rubber elements and fastening screws - Check

120

Battery

- Check condition

121

Air conditioning (Optional)

- Inspection

121

Automatic Climate Control (Optional) - Inspection

122

Maintenance measures - 500 h

123

Drum cartridge - Checking the oil level

123

Drum cartridge - Cleaning the ventilation screw

124

Air cleaner

Checking - Change the main air filter

124

Backup filter - Change

125

Air cleaner

- Cleaning

125

Rear axle differential - Check oil level

126

Rear axle planetary gears - Check oil level

126

Drum gearbox - Checking the oil level

127

Radiator - Check/Cleaning

127

Fuel pre-filter - Replacement

128

Replacing the fuel filter

128

Diesel engine - Oil and Filter change

129

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Hood, hinges - Lubrication

129

Seat bearing - Lubrication

130

Maintenance - 1000h

131

Hydraulic filter - Replacement

131

Drum cartridge - Checking the oil level

132

Drum cartridge - Cleaning the ventilation screw

133

Air cleaner

Checking - Change the main air filter

133

Backup filter - Change

134

Air cleaner

- Cleaning

135

Rear axle differential - Oil change

136

Rear axle planetary gear - Oil change

136

Drum gearbox - Oil change

137

Radiator - Check/Cleaning

137

Fuel pre-filter - Replacement

138

Replacing the fuel filter

138

Diesel engine - Oil and Filter change

139

Seat bearing - Lubrication

140

Hydraulic reservoir - Draining

140

Fuel tank - Draining (Optional)

141

Air conditioning (Optional)

Fresh air filter - Change

141

Steering hitch - Tightening

142

Maintenance - 2000h

143

Hydraulic reservoir - Oil change

143

Hydraulic filter - Replacement

144

Drum cartridge - Oil change

145

Drum cartridge - Cleaning the ventilation screw

146

Air cleaner

Checking - Change the main air filter

146

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Backup filter - Change

147

Air cleaner

- Cleaning

147

Rear axle planetary gear - Oil change

148

Rear axle differential - Oil change

149

Drum gearbox - Oil change

149

Radiator - Check/Cleaning

150

Fuel pre-filter - Replacement

150

Replacing the fuel filter

151

Diesel engine - Oil and Filter change

152

Seat bearing - Lubrication

153

Hydraulic reservoir - Draining

153

Fuel tank - Draining (Optional)

154

Air conditioning (Optional)

Fresh air filter - Change

154

Automatic Climate Control (Optional)

- Overhaul

155

Drying filter - Check

155

Steering hitch - Tightening

156

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Introduction

The machine

CA2500/2800/3500/4000 are models of Dynapac's

medium-heavy soil compaction rollers. They are

available in a D (smooth drum) and PD (padfoot)

version.

Intended use

All types of base courses and subbase courses can be

compacted. The PD version enables the use of either

D or PD drums, which ensures greater flexibility for a

wider range of applications.

The cab and safety-related accessories are described

in this manual. Other accessories, such as

tachograph, "Optimizer" (DCO) and "Analyzer" (DCA)

are described in separate instructions.

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

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Introduction

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

CALIFORNIA

Proposition 65

Decal and location of decal shown in section

Machine description.

General

This manual contains instructions for machine

operation and maintenance.

The machine must be correctly maintained for

maximal performance.

The machine should be kept clean so that any

leakages, loose bolts and loose connections are

discovered at as early a point in time as possible.

Inspect the machine every day, before starting.

Inspect the entire machine so that any leakages or

other faults are detected.

Check the ground under the machine. Leakages are

more easily detected on the ground than on the

machine itself.

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Introduction

THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous

substances into the environment. Always send

used filters, drain oil and fuel remnants to

environmentally correct disposal.

This manual contains instructions for periodic

maintenance, where maintenance after every 10 and

50 hours of operation can be performed by the

machine operator. Other maintenance intervals must

be carried out by accredited (Dynapac) service

personnel.

Additional instructions for the engine can be

found in the manufactuer's engine manual.

Specific maintenance and checks on diesel

engines must be carried out by the engine

supplier’s certified personnel.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on

delivery it complies with the basic health and safety

directives applicable for the machine in accordance

with machinery directive 2006/42/EC and that it also

complies with other regulations and directives

applicable for this machine.

A "Declaration of conformity" is supplied with this

machine, which specifies the applicable regulations

and directives with supplements, as well as the

harmonized standards and other regulations that are

applied and according to the regulations must be

declared in writing.

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Safety - General instructions

(Also read the safety manual)

•

The operator must be familiar with the contents of the OPERATION section

before starting the roller.

•

Ensure that all instructions in the MAINTENANCE section are followed.

•

Only the operator is allowed to be on the roller. Remain seated at all times

when operating the roller.

•

Never use the roller if it is in need of adjustment or repair.

•

Only ascend and descend the roller when it is stationary. Use the intended

footsteps, grips and rails. Always use the three-point grip (both feet and one

hand, or one foot and both hands) when ascending or descending the

machine. Never jump down from the machine.

•

Dynapac always recommends mounted ROPS (Roll Over Protective

Structure), or a ROPS-approved cab and seat belt usage.

•

Drive slowly in sharp bends.

•

Avoid driving across slopes. Drive straight up or straight down the slope.

•

Never operate with roller outside the edge, if the substrate does not have full

bearing strength or is close to a slope. Avoid operating close to edges and

ditches and the like as well as on poor ground conditions that jeopardizes

the bearing strength and capacity to support the roller.

•

Make sure that there are no obstacles in the direction of travel, on the

ground, in front of or behind the roller, or overhead.

•

Drive particularly carefully on uneven ground.

•

Keep the roller clean. Clean any dirt or grease that accumulates on the

operator platform immediately. Keep all signs and decals clean and legible.

•

Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

•

Before repairs or service:

- Chock the drums/wheels.

- Lock the articulation if necessary.

- Place blocks under overhanging equipment, such as strike-off blade and

chip spreader.

•

Hearing protection is recommended if the noise level exceeds 80 dB(A). The

noise level can vary depending on the equipment on the machine and the

surface the machine is being used on.

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Safety - General instructions

•

Do not make any changes or modifications to the roller that could affect

safety. Changes are only to be made after written approval has been given

by Dynapac.

•

Avoid using the roller before the hydraulic fluid has reached its normal

working temperature. Braking distances can be longer than normal when the

fluid is cold. See instructions in the STOP section.

•

For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

•

If the machine seems to be responding abnormally during travel, stop and

check it.

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Safety - when operating

Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m

(23 ft) in all directions from operating machines.

The operator may allow a person to remain in

the risk zone, however he/she must be attentive

and operate the machine only when the person

is fully visible or has given a clear indication of

where he or she is.

Avoid driving across a slope. Drive straight up

and down sloping ground.

Driving near edges

Never operate with roller outside the edge, if the

substrate does not have full bearing strength or is

close to a slope.

Keep in mind that the machine's center of gravity

moves outwards when steering. For example, the

center of gravity moves to the right when you steer

to the left.

Work driving

Avoid operating close to edges and ditches and the

like as well as on poor ground conditions that

jeopardizes the bearing strength and capacity to

support the roller. Pay attention to potential obstacles

above the machine, such as overhead cables and the

branches of trees etc.

Pay particular attention to the stability of the substrate

when compacting close to edges and holes. Do not

compact with a large overlap from the previous track in

order to maintain roller stability. Consider other

compaction methods such as remote-control or a

walk-behind roller close to steep slopes or where the

bearing strength of the substrate is unknown.

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Safety (Optional)

Air conditioning

The system described in this manual is an AC/ACC

type (Automatic climate control)

The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the

atmosphere.

The cooling system is pressurized. Incorrect

handling can result in serious personal injury. Do

not disconnect or undo the hose couplings.

Fig. Cab

The system must be recharged with approved

refrigerant as required by authorized personnel.

The refrigerant contains a tracing agent, enabling

leak-tracing to be performed using UV light.

The condenser is located together with other radiators,

and the drying filter is located on the right-hand side of

the radiator stand.

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Special instructions

Standard lubricants and other recommended

oils and fluids

Before leaving the factory, the systems and

components are filled with the oils and fluids specified

in the lubricant specification. These are suitable for

ambient temperatures in the range -15°C to +40°C

(5°F - 105°F).

The maximum ambient temperature for

biological hydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C

(104°F)

For operation of the machine at higher ambient

temperatures, however maximum +50°C (122°F), the

following recommendations apply:

The diesel engine and hydraulic system can be run at

this temperature using normal oil, but in other

components that use transmission oil, Shell Spirax S3

AX85W/140, API GL-5 or equivalent must be used.

Temperatures

The temperature limits apply to standard versions of

rollers.

Rollers equipped with additional equipment, such as

noise suppression, may need to be more carefully

monitored in the higher temperature ranges.

High pressure cleaning

Do not spray directly onto electrical components.

Do not use a high-pressure water jet on the

instrument panel/display.

Detergent that can destroy electrical parts, or

which is conductive, must not be used.

In certain cases there is an electrical control lever

and associated electronic control unit (ECU) in

the engine compartment, which must not be

washed with a high-pressure jet or with any water

at all. It is sufficient to wipe these off.

The same applies to the engine electronic control

unit (engine ECU).

Place a plastic bag over the fuel filler cap and secure

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Special instructions

with a rubber band. This is to avoid high pressure

water entering the vent hole in the filler cap. This could

cause malfunctions, such as the blocking of filters.

Place a plastic bag over the exhaust pipe and secure

with a rubber band to avoid water in the muffler.

Never aim the water jet directly at the fuel tank

cap, or into exhaust pipe. This is particularly

important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder

fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also

be used.

Roll Over Protective Structure (ROPS), ROPS

approved cab

If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved

cab) never carry out any welding or drilling in

the structure or cab.

Never attempt to repair a damaged ROPS

structure or cab. These must be replaced with

new ROPS structure or cabs.

Welding

When carrying out welding on the machine, the

battery must be disconnected and the

electronics disconnected from the electrical

system.

If possible, remove the part(s) to be welded

from the machine.

Battery handling

When removing batteries, always disconnect the

negative cable first.

When fitting batteries, always connect the

positive cable first.

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Special instructions

Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the

battery. This may shorten battery life.

Jump starting (24V)

Do not connect the negative cable to the

negative terminal on the dead battery. A spark

can ignite the oxy-hydrogen gas formed

around the battery.

Check that the battery used for jump starting

has the same voltage as the dead battery.

Turn the ignition and all power consuming equipment

off. Switch off the engine on the machine which is

12V

providing jump start power.

Jump leads must have 24V.

24V

First connect the jump start battery's positive terminal

(1) to the flat battery's positive terminal (2).Then

12V

connect the jump start battery's negative terminal (3)

to, for example, a bolt (4) or the lifjting eye on the

machine with the flat battery.

Start the engine on the power providing machine. Let it

run for a while. Now try to start the other machine.

Disconnect the cables in the reverse order.

Fig. Jump starting

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Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in

EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched

on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive

2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same

directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described

in EU directive 2000/14/EC on machines equipped for the EU market, on soft

polymer material with vibration switched on and the operator's seat in the

transport position.

Guaranteed sound power level, LwA

(IIIB/T4i)

103 dB (A)

(IIIA/T3)

106 dB (A)

Sound pressure level at the driver's ear (platform/ROPS), LpA

XX dB (A)

Sound pressure level at the operator's ear (cab), LpA

72 ±3 dB (A)

Electrical system

Machines are EMC tested in accordance with EN

13309:2000 'Construction machinery'

Slopes

This angle has been measured on a hard, flat surface

with the machine stationary.

The steering angle was zero, the vibration was

Max 20° or 36%

switched OFF and all tanks were full.

Always take into consideration that loose ground,

steering the machine, vibration on, machine speed

across the ground and raising the center of gravity can

all cause the machine to topple at smaller slope

angles than those specified here.

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Technical specifications

Dimensions, side view

Dimensions

Wheelbase, drum and wheel

2990

118

Length, standard equipped roller

6000

236

Height, with ROPS/cab

2870

113

Height, without ROPS

2297

90.5

Diameter, drum (D)

CA2500/2800

1498

CA3500/4000

1518

Diameter, drum (PD)

CA2500

1490

58.5

CA3500/4000

1498

Thickness, drum amplitude, Nominal (D)

CA2500/2800

1.0

CA3500/4000

1.4

Thickness, drum amplitude, Nominal (PD)

CA2500

0.8

CA3500/4000

1.0

Height, pads (PD)

102

4.0

Clearance, tractor frame

450

Clearance, drum frame

450

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Technical specifications

Dimensions, top view

Dimensions

Width, front

2304

Width, rear

2130

Overhang, left frame side

CA2500

105

4.1

CA3500, CA4000

3.4

Overhang, right frame side

CA2500

105

4.1

CA3500, CA4000

3.4

Turn radius, external

CA2500, CA3500

5450

215

CA40000

5600

220

Turning radius, inner

3380

133

Width, drum

2130

Steering angle

± 38°

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Technical specifications

Weights and volumes

Weights

Service weight

ROPS

Cab

CA2500D

(kg)

10 100 / 10 800

10 300 / 11 000

(lbs)

22 270 / 23 810

22 710 / 25 260

CA2500PD

(kg)

11 000

11 200

(lbs)

24 250

24 700

CA2800D

(kg)

12 000

12 200

(lbs)

26 460

26 900

CA3500D/PD

(kg)

11 900

12 100

(lbs)

26 240

26 680

CA4000D

(kg)

13 100 / 14 200

13 300 / 14 400

(lbs)

28 880 / 31 310

29 330 / 31 750

CA4000PD

(kg)

13 100

13 300

(lbs)

28 880

29 330

Fluid volumes

Fuel tank

-> s/n 025383

272

liters

gal

s/n 025384 ->

255

liters

gal

Working capacity

Compaction data

Static linear load

CA2500D

26 / 30 (kg/cm)

Std / Medium

146 / 168 (pli)

CA2500PD

(kg/cm)

168

(pli)

CA2800D

(kg/cm)

196

(pli)

CA3500D/PD

(kg/cm)

196

(pli)

CA4000D

40 / 45 (kg/cm)

Medium / High

224 / 252 (pli)

CA4000PD

(kg/cm)

252

(pli)

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Technical specifications

Amplitude

High

Low

Compaction data

CA2500D/2800D

1,8

0,9 (mm)

0.07

0.035

(in)

CA2500PD

2,0

1,1 (mm)

0.08

0.043

(in)

CA3500D

1,9 / 2,0

0,9 / 0,8 (mm) Std / High

0.075 / 0.08

0.04 / 0.03 (in)

CA3500PD

1,8 / 2,0

1,0 / 1,0 (mm) Std / High

0.07 / 0.08

0.04 / 0.04 (in)

CA4000D

2,0 / 2,1

0,8 / 1,0 (mm) High / VM4

0.08 /

0.03 / 0.04 (in)

CA4000PD

2,0

1,0 (mm)

0.08

0.04

(in)

Vibration frequency

High amplitude Low amplitude

Compaction data

CA2500D/2800D

(Hz)

1 980

2 040

(vpm)

CA3500D

31 / 30

34 / 30 (Hz) Std / High

1 860 / 1800

2 040 / 1 800 (vpm)

CA2500PD/3500PD

(Hz)

1 800

(vpm)

CA4000D/PD

(Hz)

1 800

(vpm)

Centrifugal force

High amplitude Low amplitude

Compaction data

CA2500D/2800D

250

130

(kN)

56 250

29 250

(lb)

CA2500PD

260

150

(kN)

58 500

33 750

(lb)

CA3500D

280 / 270

170 / 120 (kN) Std / High

63 000 / 60 750

38 250 / 27 000 (lb)

CA3500PD

260 / 280

150

(kN) Std / High

58 500 / 63 000

33 750

(lb)

CA4000D

270 / 280

120 / 150 (kN) High / VM4

60 750 / 63 000

27 000 / 33 750 (lb)

CA4000PD

280

150

(kN)

63 000

33 750

(lb)

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Technical specifications

Propulsion

CA2500

ATC (AntiSpin/HC)

Speed range

km/h (mph)

0-12

(0-7.5)

0-12

(0-7.5)

Speed (max.)

TC - Limited Slip Rear axle

1st gear

km/h (mph)

5,5

(3.5)

(3)

2nd gear

km/h (mph)

(5)

6,5

(4)

3rd gear

km/h (mph)

7,5

(4.5)

7,5

(4.5)

4th gear

km/h (mph)

11,5

(7)

12,5

(8)

TC - NoSpin Rear axle

1st gear

km/h (mph)

4,5

(3)

(2.5)

2nd gear

km/h (mph)

(3.5)

(4.5)

3rd gear

km/h (mph)

6,5

(4)

(5)

4th gear

km/h (mph)

9,5

(6)

12,5

(8)

Dual speed

1st gear

km/h (mph)

(3.5)

(3)

2nd gear

km/h (mph)

7,5

(4.5)

(5)

Climbing capacity

(theoretical) without

vibration, forward

Climbing capacity

(theoretical) without

vibration, forward/reverse

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Technical specifications

Propulsion

CA2800

ATC (AntiSpin)

Speed range

km/h (mph)

0-12

(0-7.5)

Speed (max.)

TC - Limited Slip Rear axle

1st gear

km/h (mph)

4,5

(3)

2nd gear

km/h (mph)

(3.5)

3rd gear

km/h (mph)

7,5

(4.5)

4th gear

km/h (mph)

(7.5)

TC - NoSpin Rear axle

1st gear

km/h (mph)

(2.5)

2nd gear

km/h (mph)

5,5

(3.5)

3rd gear

km/h (mph)

(3.5)

4th gear

km/h (mph)

(6)

Dual speed

1st gear

km/h (mph)

(3)

2nd gear

km/h (mph)

(5)

Climbing capacity

(theoretical) without

vibration

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Technical specifications

Propulsion

CA3500

ATC (AntiSpin/HC)

Speed range

km/h (mph)

0-12

(0-7.5)

0-12.5

(0-8)

Speed (max.)

TC - Limited Slip Rear axle

1st gear

km/h (mph)

4,5

(3)

2nd gear

km/h (mph)

(3.5)

6,5

(4)

3rd gear

km/h (mph)

7,5

(4.5)

7,5

(4.5)

4th gear

km/h (mph)

(7.5)

12,5

(8)

TC - NoSpin Rear axle

1st gear

km/h (mph)

(2.5)

2nd gear

km/h (mph)

5,5

(3.5)

3rd gear

km/h (mph)

(3.5)

4th gear

km/h (mph)

(6)

Dual speed

1st gear

km/h (mph)

(3)

2nd gear

km/h (mph)

(5)

Climbing capacity

(theoretical) without

vibration, forward

Climbing capacity

(theoretical) without

vibration, forward/reverse

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Technical specifications

Propulsion

CA4000

ATC (AntiSpin)

Speed range

km/h (mph)

0-12

(0-7.5)

0-12.5

(0-8)

Speed (max.)

TC - Limited Slip Rear axle

1st gear

km/h (mph)

(3)

2nd gear

km/h (mph)

(3.5)

6,5

(4)

3rd gear

km/h (mph)

7,5

(4.5)

7,5

(4.5)

4th gear

km/h (mph)

(7.5)

12,5

(8)

TC - NoSpin Rear axle

1st gear

km/h (mph)

(2.5)

2nd gear

km/h (mph)

5,5

(3.5)

3rd gear

km/h (mph)

(3.5)

4th gear

km/h (mph)

(6)

Dual speed

1st gear

km/h (mph)

(3)

2nd gear

km/h (mph)

(5)

Climbing capacity

(theoretical) without

vibration

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Technical specifications

General

Engine

Manufacturer/Model

Cummins QSB 4.5

Water-cooled turbo diesel

Power output (SAE J1995), 2200 rpm

82kW

110 hp

97kW

132 hp

119kW

162 hp

Engine speed

- idling

900 rpm

- loading/unloading

1600 rpm

- work/transport

2 200 rpm

Tier 4i/Stage IIIB Cummins engines require the use of Ultra Low Sulphur Diesel

(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A

higher sulphur content will cause operating problems and put the useful life of

components at risk, which can lead to engine trouble.

Tire

Tire dimensions

Tire pressure

Std type

23.1 x 26.0 - 8 ply

110 kPa (1.1 kp/cm) (16 psi)

Tractor type

23.1 x 26.0 - 8 ply

110 kPa (1.1 kp/cm) (16 psi)

Fluid filled tires (Ballasted tires)

Fluid filled tires can be used on machines as extra

equipment.

Liquid-filled tires (extra weight up to 500 kg/tyre,

1100 lbs/tyre). When servicing, bear this extra

weight in mind.

(Anti-freeze to -30°C (-22°F))

Electrical system

Battery

24V (2x12V 74Ah)

Alternator

(IIIB/T4i)

24V 70A

(IIIA/T3)

24V 40A

Fuses

See the Electrical system section -

fuses

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Technical specifications

Hydraulic system

Opening pressure

MPa

Drive system

Supply system

2.2

Vibration system

Control systems

Brake release

1.7

Hydraulic fan system

Air Conditioning / Automatic Climate Control

(ACC) (Optional)

The system described in this manual is an AC/ACC

type (Automatic Climate Control). ACC is a system

that maintains the set temperature in the cab, provided

windows and doors are kept closed.

The system contains fluorinated greenhouse gases.

Coolant designation: HFC-134a

Coolant weight when full: 1.350 kg

CO₂-equivalent: 1.930 ton

GWP: 1430

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Technical specifications

Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened

with a torque wrench.

Metric coarse screw thread, bright galvanized (fzb):

STRENGTH CLASS:

M -

8.8, Oiled

8.8, Dry

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

thread

8,4

9,4

13,4

14,6

16,3

M10

M12

110

117

131

M14

110

123

156

174

187

208

M16

169

190

240

270

290

320

M20

330

370

470

520

560

620

M22

446

497

626

699

752

839

M24

570

640

800

900

960

1080

M30

1130

1260

1580

1770

1900

2100

Metric coarse thread, zinc-treated

(Dacromet/GEOMET):

STRENGTH CLASS:

M - thread

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

12,0

15,0

14,6

18,3

M10

M12

124

117

147

M14

156

196

187

234

M16

240

304

290

360

M20

470

585

560

698

M22

626

786

752

944

M24

800

1010

960

1215

M30

1580

1990

1900

2360

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Machine description

Diesel engine

The machine is equipped with a water-cooled, straight

four cylinder, four-stroke, turbocharged diesel engine

with direct injection and a charge air cooler.

(IIIB/T4i)

The engine is also equipped with cooled exhaust gas

recirculation (CEGR) and electronically controlled

exhaust gas recirculation valves (EGR) together with a

Cummins ® diesel oxidation catalysator (DOC) system

for exhaust after-treatment.

Electrical system

The machine has the following control units (ECU,

Electronic Control Unit) and electronic units.

• Main ECU (for the machine)

• Diesel engine control unit (ECM)

• I/O board (Control board)

• Display

Propulsion system/Transmission

The propulsion system is a hydrostatic system with a

hydraulic pump supplying two motors connected in

parallel, one for the rear axle and one for the drum.

The speed of the machine is proportional to the angle

of the control lever (the deflection of the

forward/reverse lever regulates the speed). A speed

selector and anti-spin system are available as options.

Brake system

The brake system comprises a service brake,

secondary brake and parking brake. The service brake

system produces retardation of the propulsion system,

i.e. hydrostatic braking.

Secondary/Parking brake

The secondary and parking brake system comprises

sprung disc brakes on the rear axle and the drum gear

which are disengaged by hydraulic pressure.

Steering system

The steering system is a load-sensing hydrostatic

system. The control valve on the steering column

distributes the flow to the steering cylinders at the

articulated joint. The steering angle is proportional to

the amount the steering wheel is turned.

2019-11-05

Machine description

On certain markets, the machine is also equipped with

an emergency steering system.

Vibration system

The vibration system is a hydrostatic system in which

a hydraulic motor drives the eccentric shaft, which

generates the drum's vibrations.

High amplitude or low amplitude are determined by the

hydraulic motor's direction of rotation. Optional

systems for variable amplitude or variable frequency

and Seismic are available.

Cab

The cab has a heating and ventilation system, with

defrosters for all windows. Air conditioning is available

as an accessory.

Emergency exit

The cab has two emergency exits: the door and the

rear cab window, which can be broken with the

emergency hammer located in the cab.

FOPS and ROPS

FOPS is the abbreviation for "Falling Object Protective

Structure" (roof protection) and ROPS is the

abbreviation for "Roll Over Protective Structure".

The cab is approved as a protective cab in accordance

with the FOPS and ROPS standards.

If any part of the cab's or the FOPS/ROPS structure's

protective construction displays plastic deformation or

cracks, the cab or the FOPS/ROPS structure must be

replaced immediately.

Never perform unauthorized modifications on the cab

or FOPS/ROPS structure without first having

discussed the modification with Dynapac's production

unit. Dynapac determines whether the modification

could result in the approval according to the

FOPS/ROPS standards becoming invalid.

2019-11-05

Machine description

Identification

Product and component plates

1, 2

Product plate - Product Identification Number (PIN), model/type designation

Engine plate - Type description, product and serial numbers

Cab/ROPS plate - Certification, product and serial numbers

Component plate, rear axle - Product and serial numbers

Component plate, drum - Product and serial numbers

Product identification number on the frame

The machine PIN (product identification number) (1) is

punched on the right edge of the front frame or the

upper edge of the right frameside.

Fig. Front frame

1. PIN

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DYNAPAC Vibratory roller CA2500/2800/3500/4000. Instruction manual (2019) - page 1