Content      ..      1      2      3      ..

KEB COMBIVERT F5-A,-E,-H 4.0. APPLICATION MANUAL (2008) - page 2

Control Units

3.1.2

Connection of the control

In order to prevent a malfunction caused by interference voltage supply on the control inputs, the following

directions should be observed:

Use shielded/drilled cables

Lay shield on one side of the inverter onto earth potential,

Lay control and power cable separately (about 10...20 cm

apart); Lay crossings in a right angle

EMC

3.1.3

Digital inputs

Figure 3.1.3.a Digital inputs in PNP control (di.00 = 0)

24V

24V

I1

I2

I3

I4

F R STRST

GND

out

in

Internal supply

X2A

10

11

12

13

14

15

16

17

20

21

22

23

PE

R_i (digital inputs)= 2,1

kΩ

24V

24V

I1

I2

I3

I4

F R ST RST

GND

out

in

X2A

10

11

12

13

14

15

16

17

20

21

22

23

PE

External supply

+

Switching voltage for digital inputs = 13...30V DC ±0% smoothed

Figure 3.1.3.b Digital inputs in NPN control (di.00 = 1)

Internal supply

24V

24V

I1

I2

I3

I4

F R

ST RST

GND

out

in

X2A

10

11

12

13

14

15

16

17

20

21

22

23

PE

R_i (digital inputs)= 2,1kΩ

External supply

Page3.1 - 4

Control Units

3.1.4

Analog inputs

Connect unused analog inputs with the analog mass, to prevent set value fluctuations!

External analog

Internal analog

setpoint setting

setpoint setting

Ri = 55 k

X2A

1

2

3

4

5

6

7

8

9

PE

X2A 1

2

3

4

5

6

7

8

9

PE

3

+

R = 3...10 k

0...±10 VDC

The inputs X2A.3 and X2A.4 can be programmed also as setpoint input and interconnected (see chapter 7.2).

Connect equipotential bonding conductor only,

if a potential difference of > 30 V exists bet-

ween the controls. The internal resistance is

reduced to 30 KΩ.

3.1.5

Voltage input / external power supply

The supply of the control circuit through an external voltage source keeps the control in operational condition

even if the power stage is switched off. To prevent undefined conditions at external power supply the basic

procedure is to first switch on the power supply and after that the inverter.

Page3.1 - 5

Fundamentals

4. Operation

The following chapter describes the fundamentals of the software structure as well as the operating of the

unit.

4.1

Fundamentals

The control boards F5 include following operating modes:

Operating modes of the control board

Customer mode

Application mode

Drive mode

- is a list of parameters (CP

- all parameter groups (exep-

- with this special mode, the unit

parameters), freely defina-

tion: CP-parameter) and pa-

can be put into operation via

4

ble, which are necessary or

rameter sets can be selected

operator

important for the user

and, if necessary, changed

- with the exception of the con-

- supplied with a parameter

- usually it is activated only for

trol release no terminal wiring

list defined by KEB

the adaption to the applica-

is needed

tion

4.1.1

Parameter, parameter groups, parameter sets

What are parameter, parameter groups und parameter sets?

Parameters are values changeable by the operator in a program, which have an influence on the program flow.

A parameter consists of:

Parameter designation

and

Parameter value

The parameter value displays the current settings

´The parameter number specifies the parameter within

a group.

To maintain a cleary-to-survey operation inspite of the

great number of parameters, we have combined function-

related parameters into parameter groups (e.g. all motor-

related parameters are combined in the drive(dr)-group).

8 parameter sets (0...7) exists to adjust several values for

one parameter. If the active values shall be displayed for

a running unit the digit is set to „A“. There is no digit for

non-programmable parameters.

Example:

A conveyor belt shall be used with 3 different speeds. A parameter set is programmed for each "speed" ...acceleration,

deceleration etc. can be adjusted individually.

Page4.1 - 3

Fundamentals

4.1.2

Selection of a parameter

The blinking point indicates the changeable area. By pressing the ENTER-key the blinking point is shifted.

ENTER

ENTER

F/R

F/R

▲

STOP

▲

STOP

▲

STOP

START

▼

START

▼

START

▼

Parameter number

Parameter number

Parameter number

select

select

select

For non-programmable parameters (see 4.1.5)

a parameter set number is not displayed

FUNC

Change between parameter values

and parameter designation.

SPEED

4.1.3

Adjustment of parameter value

Changing of

standard-parameters

ENTER-parameters

-values are

- during changing a point is

immediately

indicates behind the last

▲

STOP

▲

STOP

accepted and

digit

START

▼

START

▼

stored non-

- the value is accepted and

volatile

stored non-volatile by

pressing ENTER

▲

STOP

▲

STOP

START

▼

START

▼

ENTER

F/R

Parameter values can be changed only, when the parameter set is not adjusted to "Active parameter

set" (A)! (see 4.1.6)

Page4.1 - 4

Password Structure

4.2

Password structure

The KEB COMBIVERT is provided with extensive password protection. The different passwords are used to

- change the operating mode

- set a write protection

- activate the service mode

- switch to the Drive mode

Depending on the actual operating mode the password can be entered in the following parameters:

when the CP mode is active

when the application mode is active

4

4.2.1

Password levels

The parameter value of the above parameters shows the actual password level. Following indications are

possible:

Only the customer parameter group is visible,

CP - read only

exept for CP. 0 all parameters are in the read-only

status (see chapter 4.3).

Only the customer parameter group is visible. All

CP - on

parameters can be changed.

Like CP-on, but the parameter identification is

CP service

indicated according to the original parameter (see

chapter 4.3)

All application parameters are visible and can be

Application

changed. The CP-parameters are not visible.

The Drive-Mode is a special operating mode, here

Drive mode

the unit can be put into operation via the operator

(see chapter 4.4).

Page4.2 - 3

Password Structure

4.2.2

Passwords

By selecting one of the following passwords you can switch to the respective password level:

Passwords

Password level

Drive mode

To finish the Drive-Mode press ENTER + FUNCT key for approx. 3 sec.

Page4.2 - 4

Password Structure

4.2.3

Changing of password level

Example 1:

Switching from CP mode

to the application mode

4

With the exception of the

service password all entered

password levels are gene-

rally stored non volatile!

Example 1:

Switching from applica-

tion mode to the CP read

only mode

Page4.2 - 5

Selection of Operating Mode

5. Selection of Operating Mode

This instruction manual is valid for the following software versions:

Software

Control type

Description

type

(adjustment ud.02)

4: F5-M / 4000rpm

5: F5-M / 8000rpm

6: F5-M / 16000rpm

Standard software for the operation:

7: F5-M / 500rpm

F5A V4.00

- of asynchronous motors with vector control

8: F5-S / 4000rpm

- of asynchronous motors with V/F characteristic control

9: F5-S / 8000rpm

- of synchronous motors with vector control

10: F5-S / 16000rpm

11: F5-S / 500rpm

4: F5-M / 4000rpm

5: F5-M / 8000rpm

Software for motors with a maximum speed upto 128000 rpm (high-frequency ap-

6: F5-M / 16000rpm

plications)

7: F5-M / 32000rpm

5

12: F5-M / 64000rpm

corresponding to standard software F5A-M V4.00, except:

• Control type 7 or 11 is for a maximum speed of 32000 rpm instead of 500 rpm

13: F5-M / 128000rpm

F5A V4.01

• additional control types 12 / 13 or 14 / 15 for motors with a maximum speed of 64000

8: F5-S / 4000rpm

rpm or 128000 rpm^.

9: F5-S / 8000rpm

(Attention: With output frequencies > 800Hz or if the ratio of output frequency to rated

10: F5-S / 16000rpm

frequency is smaller than 1:10, please contact KEB regarding to the application.)

11: F5-S / 32000rpm

14: F5-S / 64000rpm

15: F5-S / 128000rpm

4: F5-M / 4000rpm

Software for the speed-controlled operation of asynchronous motors without

speed feedback.

5: F5-M / 8000rpm

F5H V2.00

The measured speed is replaced by an estimated speed actual value, which is formed by

6: F5-M / 16000rpm

means of a mathematical model of the asynchronous motor.

7: F5-M / 500rpm

- Also operation with speed feedback possible.

4: F5-M / 4000rpm

Software for the speed controlled operation of asynchronous motors without

5: F5-M / 8000rpm

speed feedback with a maximum speed upto 128000 rpm

6: F5-M / 16000rpm

- Control type 7 is for a maximum speed of 32000 rpm instead of 500 rpm

F5H V2.01

7: F5-M / 32000rpm

- additional control types 12 and 13

12: F5-M / 64000rpm

(Attention: restrictions see high-frequency software F5A V4.01)

13: F5-M / 128000rpm

8: F5-S / 4000rpm

Software for the speed-controlled operation of synchronous motors without speed

feedback.

9: F5-S / 8000rpm

F5E V2.10

The measured speed is replaced by an estimated speed actual value, which is formed by

10: F5-S / 16000rpm

means of a mathematical model of the synchronous motor.

11: F5-S / 500rpm

- Also operation with speed feedback possible

8: F5-S / 4000rpm

Software for the speed controlled operation of synchronous motors without speed

9: F5-S / 8000rpm

feedback with a maximum speed upto 128000 rpm

10: F5-S / 16000rpm

- Control type 11 is for a maximum speed of 32000 rpm instead of 500 rpm

F5E V2.11

11: F5-S / 32000rpm

- additional control types 14 and 15

14: F5-S / 64000rpm

(Attention: restrictions see high-frequency software F5A V4.01)

15: F5-S / 128000rpm

Page5.1 - 3

Selection of Operating Mode

This operating instruction is not valid for the G mode (V/F characteristics open loop mode, because the display

is scaled in Hz, not in rpm). I.e. this instruction is not valid for controller types, which selects the G-mode (F5-G

/ xxxHz).

Attention:

If a download list is downloaded to an inverter with another controller type, or if the COMBIVIS Config-File is

used for another controller type parameters (e.g. set speed, speed limits, etc..) are not correctly displayed.

COMBIVIS recognizes the use of not suitable lists and selects autmatically the right Config file. Unintended

settings and wrong displays can occur if the warning messages are ignored.

The standardisation of some parameters is depending on the speed range of the control type.

Stan-

Speed range

Resolution

Parameter

dard

500...32000

1 rpm

1

64000

2 rpm

SY.52, SY.53

128000

4 rpm

500

1 Nm

2

dr.27, dr.33, dr.40, dr.42, dr.44, dr.46

4000...128000

0,1 Nm

dr.01, dr.17, dr.18, dr.24, dr.39, dr.41, dr.43, dr.45, dr.47

500

0,125 rpm

CS.11, CS.12

3

4000...64000

1 rpm

Ec.25

128000

2 rpm

nn.02, nn.03

dS.19

Sy.45

ru.01, ru.02, ru.06, ru.07, ru.09, ru.10, ru.63, ru.79, ru.85, ru.86,

500

0,015625 rpm

ru.89

4000

0,125 rpm

op.03, op.06, op.07, op.10, op.11, op.14, op.15, op.21, op.22,

8000

0,5 rpm

op.23, op.40, op.41, op.64, op.65, op.66, op.67, op.68

4

16000

1 rpm

Pn.32, Pn.37, Pn.41, Pn.48

32000

2 rpm

dS.21

64000

4 rpm

LE.16

128000

8 rpm

cs.04

PS.08, PS.09, PS.21, PS.22, PS.25

nn.08

500

0,0015625 Hz

4000

0,0125 Hz

8000

0,05 Hz

ru.03

5

16000

0,1 Hz

uF.00, uF.02

32000

0,2 Hz

64000

0,4 Hz

128000

0,8 Hz

Some parameters (ramp adjustments) have reference values, which are depending on the selected speed

range (500, 4000, 8000, 16000, 32000, 64000, 128000 rpm.

Page5.1 - 4

Selection of Operating Mode

Speed range

Reference

Parameter

value

500

125 rpm

4000

1000 rpm

8000

2000 rpm

Pn.21, Pn.60

OP.28 .. 31, OP.46 - 48

16000

4000 rpm

dr.49

32000

8000 rpm

dS.22

64000

16000 rpm

128000

32000 rpm

Attention:

Unless otherwise noted, the description of individual parameter ad-

justments presets the speed range of 4000 rpm (ud.02 = 4 or 8).

Chapters 7.5 to 7.10 are not valid for all operating modes.

5

Which chapters are valid is dependent on the software type, control type and the selection in cS.00 and cS.

Page5.1 - 5

Content      ..      1      2      3      ..