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DYNAPAC Vibratory roller CC424/524/624HF, CC4200/5200/6200. Instruction manual (2018) - page 2

Machine description

Info decals

Manual compartment

Battery voltage

Master switch

Coolant

Water

Hydraulic fluid level

Hydraulic fluid

Biological hydraulic fluid

Diesel fuel

Bio hydraulic fluid PANOLIN Fuel with low sulphur content (IIIB/T4i)

Fixing point

Hoisting plate

Lift point

Sound effect level

Tire pressure(combi)

Emergency exit

31

Machine description

Instruments/Controls

Control panel and controls

33

34

8

9

7

6

14

2

10

22

23

15

28/30/35

11

24

29/31

12

20

31

25

32

13

21

26

16

27

1

17

19

30

18

36

Fig. Control panel

37

1

Ignition switch

13

Vibration rear drum

25

Parking brake

2

Forward & Reverse lever

14

Work mode (Off-set and

26

Hazard lights

vibration permitted plus soft

starting and stopping enabled)

15

CG - front drum steering only

27

Rotating beacon

16

Manual sprinkler

28

Gravel spreader (not for combi)

17

Increase sprinkler (timer)

29

Gear position switch

6

Button set

18

Auto sprinkler (AWC)

30

Edge cutter, Up/Down

7

Central warning indicator

19

Decrease sprinkler (timer)

31

Edge cutter, sprinkling

8

Direction indicators

20

* Working light

32

*

Drum edge lights

9

Full beam indicator

21

Horn

33

Display

10

High amplitud

22

Emergency stop

34

Function buttons (5 pcs.)

11

Vibration front drum

23

Speed limiter

35

Sprinkling, emulsion tank

(combi)

12

Auto vibration control (AVC)

24

Rpm switch, diesel engine

36

Service socket

37

Height adjustment, control

panel

*

Optional

32

Machine description

Functions

1.

Direction indicators

2.

Driving lights

3.

Full/Dipped beam

4.

Parking lights

5.

Horn

Figure. Steering column switch

(optional)

Function descriptions

No

Designation

Symbol

Function

1

Ignition key

The electric circuit is broken.

All instruments and electric controls are supplied with power.

Starter motor activation.

To start: Turn ignition key to the right until the display

LIGHTS UP, and wait until the displayed roller GOES OFF

and changes to the status image.

2

Forward/Reverse lever

NOTE: The lever must be in neutral to start the machine. The

engine will not start if the lever is in any other position.

The direction and speed are controlled with the

forward/reverse lever. Moving the lever forward moves the

roller forward, and moving it back moves the roller back.

The speed of the roller is proportional to the distance of the

lever from neutral. The further the lever is from neutral, the

higher the speed.

6

Button set

7

Central warning indication

General fault indication. See display (33) for fault description.

8

Direction indicators

Shows direction indicators activated (Activated via the

steering column switch).

9

Main beam indicator

Shows main beam activated (Activated via the steering

column switch).

10

Amplitude selector, high

Activation produces high amplitude. (Low amplitude is the

amplitude

basic mode if the button is not activated.)

11

Vibration, front drum

Activation of vibration on front drum.

If Working mode (14) is not activated, there will be no vibration

NEVER activate the switch

on the drum.

when the switch (4) is

activated.

12

Automatic vibration control

By activating the vibrations will be switched ON and OFF

(AVC)

automatically when the F/R lever is moved from neutral and

the roller reaches a preset speed.

33

Machine description

No

Designation

Symbol

Function

13

Vibration rear drum

Activation of vibration on rear drum.

If Working mode (14) is not activated, there will be no vibration

NEVERactivate the switch

on the drum.

when the switch (4) is

activated.

14

Work mode (Off-set and

Activates working mode, which makes it possible to use

vibration permitted plus soft

vibration and offset (option), with soft start and stop activated.

starting and stopping

The roller always starts in transport mode.

enabled)

(15)

Front drum steering only (CG)

Valid for pivot machines only (CG). By activating steering on

front drum only.

16

Manual sprinkler

Continuous sprinkling on both drums.

17

Increasing sprinkling (timer)

Each push on the button gives higher sprinkling water volume

on drums.

18

Automatic sprinkling

By activating the sprinkling water will engage and disengage

automatically when the F/R lever is moved from neutral.

19

Decreasing sprinkling (timer)

Each push on the button gives lower sprinkling water volume

on drums.

20

Working lights

By activating the working lights will turn ON.

21

Horn

Press to sound the horn.

22

Emergency stop

Brakes the roller and switches off the engine. The power

supply goes off.

NOTE: The emergency stop must be deactivated when

starting the machine.

23

Speed limiter

Limitation of the machine's max. speed (max.speed is

obtained with full deflection of the F/R lever). Set the knob to

the required position and read the speed on the display (30).

24

Rpm switch, diesel engine

Three-position switch for idling (LO), intermediate speed (MID)

and working speed (HI).

NOTE: The lever must be in neutral (LO) when starting the

machine. The engine also runs at low speed when stationary,

more than approx. 10 seconds if the F&R lever is in neutral.

If the F&R lever is moved out of neutral the speed will

increase to the set speed again. If the machine has a fuel

optimization system, MID is replaced by ECO (and the switch

is green).

34

Machine description

No

Designation

Symbol

Function

25

Parking brake

When pressed, the parking brake is activated.

To release the brakes, slide the red part back (towards you)

and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

To activate the brakes, press the top of the switch to change

the position of the lever.

To release the brakes, press down the red part at the same

time as the switch and change the position of the lever.

NOTE: When starting the machine, the parking brake must

be activated.

26

Hazard warning lights

Activate the hazard warning light by depressing the button.

27

Rotating beacon

Activate the rotating beacon by depressing the button.

28

Gravel spreader

Activating the gravel spreader. Manual/Automatic spreading.

(CC224-324, CC2200-3200)

29

Gear position switch

Activates the three different gear positions: (1), (2), (3). The

current gear position is shown in the display by means of the

following figures.

Position 1: Used for maximum hill-climbing capacity during

vibratory compaction

Position 2: Normal position

Position 3: Used for maximum transport speed or for high

speed during smooth rolling without vibration

35

Machine description

No

Designation

Symbol

Function

30

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

Pressing on the lower edge moves the edge cutter down.

Pressing on the upper edge moves the edge cutter up.

31

Edge press/cutter, sprinkling

Activate edge press/cutter sprinkling by depressing the switch.

32

Drum edge lights

Activate the drum edge lights by depressing the switch.

35

Sprinkler combi wheel

Activate the emulsion sprinkler for combi wheels by

depressing the switch.

36

Service socket

Diagnostic socket.

Gateway is connected here to read the CAN-Open system.

36

Machine description

Forward & Reverse lever

1

Vibration on/off

5 *

Edge cutter, Up

5

2

Panic sprinkler (ON as long as

6 *

Edge cutter, Down

button depressed)

3

4

3 * Offset left

4 * Offset right

* Optional

1

2

6

Fig. Forward & Reverse lever

Function descriptions

No

Designation

Symbol

Function

1

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

2

Panic sprinkling

Panic sprinkling of both drums. Push the button to get full flow

on sprinkler pump.

3, 4

Offset left/right

The left button moves the rear drum to the left, the right button

to the right.

Always stop in neutral and to switch to the other side press

once again. Steady light in working mode. (flashes in offset)

5, 6

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

37

Machine description

Forward & Reverse lever

1

Vibration on/off

5 *

Edge cutter, Up

3

2

Panic sprinkler (ON as long as

6 *

Edge cutter, Down

5

button depressed)

4

3

* Offset left

4

* Offset right

6

* Optional

1

2

Fig. Forward & Reverse lever

Function descriptions

No

Designation

Symbol

Function

1

Vibration on/off

First push will start vibrations, second push will stop

vibrations.

2

Panic sprinkling

Panic sprinkling of both drums. Push the button to get full flow

on sprinkler pump.

3, 4

Offset left/right

The left button moves the rear drum to the left, the right button

to the right.

Always stop in neutral and to switch to the other side press

once again. Steady light in working mode. (flashes in offset)

5, 6

Edge press/cutter, UP/DOWN

The edge cutter can be moved up and down when the

machine is in the operating position. The edge cutter can only

be moved up when the machine is in transport position.

Display explanations

When the ignition key is activated to position I, a start

screen is visible in display. This is shown for a few

seconds and then switches over to the status screen.

Fig. Start screen

38

Machine description

A status screen provides information on the fuel level,

water level in the sprinkler tank, machine hours and

voltage level. Fuel and water levels are specified in

per cent (%).

This screen is active until the Diesel engine is started

or an active screen choice is made via the function

buttons below the display.

Fig. Status screen

If the engine is started before any active screen choice

is made the display will switch over to main screen.

This screen gives an overview and is kept during work:

- The speed is shown in the middle of the screen.

- The engine speed, vibration frequencies for forward

and reverse (Option), strokes/meter - Impactometer

Fig. Main screen/Working screen

(Option), and asphalt temperature (Option), are shown

in the corner.

A menu field is shown by pressing one of the menu

select buttons. The field is visible for a short while, if

no selection is made the field fades out. Menu field will

appear again upon pressing either one of the selection

buttons (1).

1

Fig. Main screen/Working screen with

menu selection buttons (1)

Example of menu field.

39

Machine description

Scroll/Selection buttons to choose

between available functions.

Alarm log button to display engine and

machine alarms.

Settings/Button select menu, which opens

the main menu. Settings can be changed

in the main menu.

Exit/Return button returns 1 step at once.

Pressing the button (approx. 2 sec.)

displays the main menu again.

The temperature screen shows the temperature of the

engine (top of display) and hydraulic fluid (bottom of

display). The values are shown in Celsius or

Fahrenheit, depending on the choice of unit system.

A menu for the asphalt temperature and Impactometer

value can also be shown when an accessory asphalt

temperature gauge and/or Impactometer is installed

on the machine. Further information on these

Fig. Temperature screen

accessories are given in the Accessory Manuals.

Fig. Asphalt temperature/Impactometer

screen

40

Machine description

When an engine alarm is activated, the alarm is shown

on the display.

The engine alarm is sent out from the engine ECM,

which handles the monitoring of the engine functions.

The message, which consists of an SPN and FMI

code, can be interpreted via the engine supplier error

code list.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

When a machine alarm is activated the alarm is shown

on the display, plus a warning text that describes the

alarm.

The alarm message shown is acknowledged by

pressing the "OK" button on the display.

41

Machine description

Machine alarm

Symbol

Designation

Function

Warning symbol, hydraulic fluid filter

If the symbol is shown when the diesel engine is running at

full speed, the hydraulic fluid filter must be changed.

Warning symbol, clogged air filter

If this symbol is shown when the engine is running at full

speed, the air filter must be checked/replaced.

Warning symbol, battery charging

If the symbol is shown when the engine is running, then

the alternator is not charging.

Switch off the engine and locate the fault.

Warning symbol, engine temperature

If this symbol is shown, the engine is too hot. Stop the

engine immediately and locate the fault.

Refer also to the engine manual.

Warning symbol, hydraulic fluid

If this symbol is shown, the hydraulic fluid is too hot.

temperature

Do not drive the roller; allow the fluid to cool by running the

engine on idle, and then locate the fault.

Warning symbol, low fuel level

Less than 10% of the fuel is left if this symbol is shown.

Warning symbol, low sprinkler water

If this symbol is shown, there is less than 10% of the

level

sprinkler water left in the main tank.

Warning symbol, low oil pressure,

If this symbol is shown, the engine's oil pressure is too low.

diesel engine

Switch off the engine immediately.

Warning symbol, low coolant level

If this symbol is shown, fill with coolant/glycol and search

for leaks.

Warning symbol, water in the fuel

If this symbol is shown, the engine must be stopped and

the fuel pre-filter drained of water.

42

Machine description

Alarms received are saved/logged and can be seen by

selecting Display alarms.

Selection of Display alarms.

"ENGINE ALARM"

Saved/Logged engine alarms.

"MACHINE ALARM"

Saved/Logged machine alarms. These alarms come

from the other systems on the machine.

"MAIN MENU"

In the main menu it is also possible to change some

user and machine settings, access the service menu

for calibration purposes (special service personnel

only, requires pin code), and to see the version of

installed software.

43

Machine description

"USER SETTINGS"

Users can change the light settings, choose between

the Metric or Imperial system, and set warning sounds

On/Off.

Adjustment of the light and contrast settings on the

display, including brightness of the panel light.

44

Machine description

"MACHINE SETTINGS"

The selection "Sprinkler Pump: 1 & 2" is in machine

settings.

If the machine is fitted with double sprinkler pumps

(Option) this is the menu in which the selection is

made for which of the sprinkler pumps are to be

activated to water the drum(s).

If the machine is fitted with accessories, e.g. a Chip

spreader, the settings for these can also be changed.

"WORKMODE SETTINGS"

This section is protected by Pin Code

There are 3 different modes that can be seleted in the

machine's workmode. (Soft, Medium, Hard).

The machine alerts at startup when the setting is in

Soft Mode.

"SERVICE MENU"

The service menu is also accessible via the main

menu for adjustments.

45

Machine description

"ADJUSTMENTS"

"TESTMODES" - Installation personnel only, requires

pin code.

"CALIBRATION" - service personnel only, requires

password.

"EDC Calibration" used to calibrate the joystick and

speed potentiometer.

"TX Program" only used to change software in the

display and requires special equipment and know-how.

"EDC CALIBRATION"

To calibrate, move the joystick fully forward (F) and

press in both black buttons on the top of the joystick.

(See also manual W3025)

Continue in the same way with the other positions for

the joystick (N), (R) and the speed potentiometer.

Press the disk button to save the values.

46

Machine description

"ABOUT"

It is also possible to see the version of the installed

software.

Operator help when starting

When trying to start the machine without having set

one, two or three of the conditions required to start

machine, the missing conditions are shown in the

display.

The missing conditions must be set before it is

possible to start the machine.

Conditions that must be set:

- Activated P-brake

- Selector lever in neutral

- Speed selector for diesel engine in low (Low = idling)

(not all models)

Operator help Workmode

When attempting to activate

- Vibration

- Offset control (Option)

- Edge cutter/compactor (Option)

with the machine in Transport mode the display will

show "Workmode" for a few seconds.

To activate the above functions it is necessary to

make sure that the machine's Workmode is activated.

47

Machine description

Instruments and controls, cab

Radio/CD

8

14

4

1

2

3

7

Fig. Cab roof, front

5

6

15

Fig. Right rear cab post

48

Machine description

Function description of instruments and

controls in the cab

No

Designation

Symbol

Function

1

Heater control

Turn to the right to increase heating.

Turn to the left to reduce heating.

2

Ventilation fan, switch

In the left position, the fan is off.

Turning the knob to the right increases the

volume of air entering the cab.

3

Air conditioning, switch

Starts and stops the air conditioning.

4

Cab air recirculation, switch

Pressing the top opens the air damper so that

fresh air comes into the cab.

Pressing the bottom closes the damper so that

the air recirculates inside the cab.

5

Front wiper, switch

Press to operate the front screen wiper.

6

Front and rear window screen

Press the upper edge to activate the front screen

washers, switch

washers.

Press the lower edge to activate the rear screen

washers.

7

Rear wiper, switch

Press to operate the rear screen wiper.

8

Fuse box

Contains fuses for the electrical system in the

cab.

14

Defroster nozzle

Turn the nozzle to direct the flow of air.

15

Hammer for emergency exit

To escape from the cab in an emergency,

release the hammer and break the opening

windows on the right-hand side.

49

Machine description

Using the cab controls.

Defroster

To quickly remove ice or mist, make sure that only the

front and rear air nozzles are open.

Turn the heater and fan dial (1 and 2) to max.

Adjust the nozzle so that it blows on the window to be

de-iced, or to remove mist.

Heat

If the cab is cold, open the lower nozzle on the front

columns and the middle nozzles just over the controls

for the heater and fan.

Turn to max heat and max fan speed.

When the required temperature has been reached,

open the other nozzles and if necessary turn down the

heat and fan speed.

1

2

3

4

AC/ACC

NOTE: When using AC/ACC all the windows must be

closed for the system to work efficiently.

To quickly reduce the temperature in the cab, adjust

the following settings on the control panel.

Turn on AC/ACC (3) and set the fresh air (4) in the

lower position to switch off the fresh air valve.

Set the heater control (1) to minimum and turn up the

fan speed (2). Keep only the front middle nozzles in

the ceiling open.

When the temperature has dropped to a comfortable

level, adjust the required temperature on the heater

control (1) and reduce the fan speed (2).

Now open the remaining nozzles in the roof to achieve

a comfortable temperature in the cab.

Reset the fresh air button (4) to the upper position for

fresh air.

50

Machine description

Electrical system (version 1)

The machine's main switchbox (1) is located on the

rear of the operator platform. There is a plastic cover

over the distribution box and fuses.

On the plastic cover there is a 24V socket.

2

3

1

Fig. Main electrical central

1. Control unit (ECU)

2. Fuses

3. Main relay

Fuse boxes in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type C (medium).

Fig. Fuse box

Fuse box (F1)

1. Main relay (F1.1)

5A

5. Power group 3, Main ECU (F1.5)

20A

2. Supply, Main ECU, I/O unit, Display

5A

6. Power group 4, Main ECU (F1.6)

20A

(F1.2)

3. Power group 1, Main ECU (F1.3)

10A

7.

24V outlet, Lighting for tachograph (F1.7)

10A

4. Power group 2, Main ECU (F1.4)

10A

8. Accessory ECU (F1.8)

20A

Fuse box (F2)

1.

5.

2. DCA Asphalt (F2.2)

10A

6. Process lightning (F2.6)

15A

3.

7. Driving lights (turn signals) (F2.7)

7.5A

4.

8. Driving lights (main.) (F2.8)

10A

51

Machine description

Electrical system (version 2)

3

4

5

6

1

The machine's main switchbox (1) is located on the

rear of the operator platform. There is a plastic cover

over the distribution box and fuses.

On the plastic cover there is a 24V socket and a 12V

socket (optional).

2

Fig. Main switchbox

1.Control unit (ECU) (A7)

2. Fuse card (A6)

3. Main relay (K2)

4. Relay, drum edge lights (K8)

5. Relay, direction indicators (K9)

6. Relay, driving lights (K10)

Fuse card in main switchbox

The figure shows the position of the fuses.

The table below gives fuse amperage and function. All

fuses are flat pin fuses, type C (medium).

Fig. Fuse card.

Fuse card (A6)

F1

Main relay (K2), 24V outlet engine

10A

F9

Sprinkler pump 1

10A

compartment(X97)

F2

Supply, Main ECU (A7), I/O unit (A12), Display

5A

F10

Sprinkler pump 2

10A

(A13), Diagnostic socket engine (X22)*

F3

Power group 1, Main ECU, Power for frequency

10A

F11

24/12V converter (12V socket cab)

10A

sensor

F4

Power group 2, Main ECU, Terminal 15, Control

10A

F12

GPS receiver (DCA) (A26)

5A

panel

F5

Power group 3, Main ECU

20A

F13

Process lighting (Drum edge lighting)

15A

F6

Power group 4, Main ECU

20A

F14

DCA computer (PC) (A25)

10A

F7

24V outlet driver seat (X96), Lighting tachograph

10A

F15

Direction indicators

7.5A

F8

Power for speed sensor, Fuel pump (M13)*

10A

F16

Driving lights (Pos., Full/Dipped beam)

10A

*)

Only valid for CC224-384, CC2200-3800 with

Deutz engine.

52

Machine description

Power in engine compartment/battery

compartment

The fuses in the engine compartment are located

alongside the master switch.

2

The roller is equipped with 24 V electrical system and

an AC alternator.

1

Connect the correct polarities (ground) to the

battery. The cable between the battery and the

Fig. Battery bay

alternator must not be disconnected when the

1. Master switch

engine is running.

2. Main fuse panel

Main fuse panel (Cummins)

6

4

The main fuse panel is located behind the left engine

compartment door.

3

The fuses are placed in the order shown below,

2

starting by the plate.

F13

Engine ECU

(30A)

F10

Main fuse

(50A)

5

1

F11

Cab

(50A)

Fig. Main fuse panel

1. Master switch

2. Preheating relay (100A)

3. Fuse (F20) (125A)

4. Starter relay (50A)

5. Fuses (F13, F10, F11)

6. Power socket 24V

53

Machine description

Fuses in cab

The electrical system in the cab has a separate fuse

box located on the front right side of the cab roof.

The figure shows fuse amperage and function.

Fig. Cab roof fuse box (F7)

All fuses are flat pin fuses.

1. Interior lighting

10A

2. CD/Radio

10A

3. AC condensor

15A

4. Cab fan

15A

5. Windscreen wiper/washers,

10A

front

6. Windscreen wiper/washers,

10A

rear

7. Reserve

8. Reserve

54

Operation

Operation

Before starting

Master switch - Switching on

Remember to carry out daily maintenance. Refer to

the maintenance instructions.

The master switch is located in the engine

compartment. Turn the key (1) to the on position. The

entire roller is now supplied with power.

1

If the main battery/master switch is covered, the

engine hood must be unlocked during operation,

to be able to reach the switch in an emergency.

Figure. Engine door, left

1. Master switch

Control panel, adjustments

The control unit has three adjustment options,

transverse travel, rotation and steering column angle.

3

For transverse travel, raise the inner lever (1), which

2

releases the catch.

For rotation, lift the outer lever (2).

Ensure that the control unit locks in position before

operating the machine.

1

Release locking lever (3) to adjust the steering

column. Lock in the new position.

Fig. Operator position

To adjust the operator's seat, see the section for

1. Locking lever - transverse travel

2. Locking lever - rotation

basic/comfort seat.

3. Locking lever - steering column

Adjust all settings when the machine is stationary.

angle

Always ensure that the seat is in locked position

before operating the roller.

55

Operation

Operator's seat - Adjustment

Adjust the operator’s seat so that the position is

comfortable and so that the controls are within easy

reach.

2

1

The seat can be adjusted as follows.

4

- Length adjustment (1)

3

- Weight adjustment (2)

Fig. Operator's seat

- Back support angle (3)

1. Lock pack- Length adjustment

2. Weight adjustment

3. Back support angle

4. Seat belt

Always make sure that the seat is secure before

beginning operation.

Do not forget to use the seatbelt (4).

Belt reminder

The machine can be equipped with seat belt with belt

reminder.

Unless the seat belt is used, a warning image appear

in the display and a warning buzzer sounds to alert the

driver to use the seat belt.

56

Operation

Operator's seat, comfort - Adjustments

6

Adjust the operator's seat so that the position is

comfortable and so that the controls are within easy

reach.

3

The seat can be adjusted as follows:

- Length adjustment (1)

- Height adjustment (2)

5

2

- Seat-cushion inclination (3)

- Backrest inclination (4)

- Armrest inclination (5)

4

- Lumbar support adjustment (6)

1

Fig. Operator’s seat

Always ensure that the seat is locked in position

1. Lever - length adjustment

before operating the roller.

2. Wheel - height adjustment

3. Wheel - seat cushion inclination

4. Wheel - backrest inclination

5. Wheel - armrest inclination

6. Wheel - lumbar support adjustment

Parking brake

Ensure that the parking brake (1) is definitely

switched on.

1

Brake is always activated in Neutral. (automatic 2 sec.)

The parking brake must be activated to start the

Fig. Control panel

machine!

1. Parking brake

57

Operation

Display - Control

2

Sit down for all operations.

Turn the ignition key (1) to position I, the start screen

will be shown in display.

1

Fig. Control panel

1. Ignition key

2. Status screen

3

4

Check that the voltmeter (6) shows at least 24 volts

and the levels for fuel (3) and water (4) indicates a

percentage value.

The hourmeter (5) registers and shows the total

number of hours the engine has run.

5

6

Fig. Status screen

3. Fuel level

4. Water level

5. Hour meter

6. Voltmeter

58

Operation

Operator position

If a ROPS (Roll Over Protective Structure) or a cab is

fitted to the roller, always wear the seat belt (1)

provided and wear a protective helmet.

2

2

3

Replace the seat belt (1) if it shows signs of

wear or has been subjected to high levels of

3

force.

1

The safety rails (2) around the cab are adjustable

in the inner and the outer positions. Pull in the

5

4

rails when driving close to walls or other

obstacles, and when transporting the machine.

Fig. Operator position

1. Seat belt

2. Safety railing

3. Locking knob

4. Rubber element

5. Anti-slip

Release the locking knob (3), set the the railings in the

required position and relock in position.

Check that the rubber elements (4) on the

platform are intact. Worn elements will reduce

comfort.

Ensure that the anti-slip (5) on the platform is in

good condition. Replace where anti-slip friction is

poor.

If the machine is fitted with a cab, make sure that

the door is closed when in motion.

View

Before starting, make sure that the view forwards and

backwards is unobstructed.

All cab windows should be clean and the rear view

mirrors should be correctly adjusted.

Fig. View

60

Operation

Starting

Starting the engine

Make sure that the emergency stop is OFF and the

parking brake ON.

1

Set the forward/reverse lever (1) in neutral position,

and set the speed selector (2) in the idling position

(LO) or (ECO) if that option is installed on the machine.

The diesel engine cannot be started in any other

2

position of the controls.

3

Turn the ignition key (3) right to position I and wait for

the grid heater symbol to disappear from the display.

Then engage the starter by turning it full right. Release

Fig. Control panel

1. F/R lever

back to I as soon as the engine starts.

2. Rpm switch

3. Ignition key

While preheating of diesel engine is running the

symbol grid heater is shown in the center of the

display.

Do not run the starter motor for too long (max. 30

seconds). If the engine will not start, wait a

minute before trying again.

At the start of the diesel engine when the ambient

temperature is below +10 ° C (50 ° F), it must be

warmed up at idle (low speed) until the hydraulic oil

temperature exceeds +10 ° C (50 ° F).

Ensue that there is good ventilation (air extraction)

if the engine is run indoors. Risk of carbon

monoxide poisoning.

Check during warming up of the engine that fuel and

water levels are shown correctly and that the voltage

is at least 24V.

Figure. Display - Status image

61

Operation

When starting and driving a machine that is cold,

remember that the hydraulic fluid is also cold and

that braking distances can be longer than normal

until the machine reaches the working temperature.

The machine always starts in the Transport

position, without it being possible to use off-set,

vibration or sprinkling.

If the machine and drums are in off-set mode,

switch to work mode and reset before loading the

machine on a truck. This is indicated by a warning

in the display.

Display when activating choice via the button

set.

The parking symbol is shown when the parking brake is

activated.

= Operating position, off-set, vibration and sprinkling

possible. The symbol flashes in off-set mode, in neutral

(reset off-set) the symbol shines constantly.

= Automatic Water Control (AWC), sprinkling is

activated when the F/R lever is outside neutral.

= High amplitude

= Vibration on front and rear drum.

= Automatic Vibration Control (AVC),

vibration is activated when the F/R lever is

outside neutral.

= Display of alarm, see table for information.

62

Operation

Alarm descriptions

Symbol

Designation

Function

Warning lamp, hydraulic filter

If the lamp comes on while the engine is running at full

speed, the hydraulic filter must be changed.

Warning lamp, air filter

If the lamp comes on while the engine is running at full

speed, the air filter must be cleaned or replaced.

Warning lamp, battery charging

If the lamp comes on while the engine is running, the

alternator is not charging.

Stop the engine and locate the fault.

Warning light, engine temperature

If the lamp comes on, the engine is too hot. Stop the

engine immediately and locate the fault.

Refer also to the engine manual.

Warning lamp, hydraulic fluid

If the lamp comes on, the hydraulic fluid is too hot.

temperature

Do not drive the roller. Cool the fluid by allowing the engine

to idle and locate the fault.

Driving

Operating the roller

Under no circumstances is the machine to be

3

operated from the ground. The operator must be

seated inside the machine during all operation.

1

Activate working speed (1) = HI or ECO if available.

2

In ECO, the machine automatically regulates the

engine speed according to requirements.

If the machine is only to be transported, MID or ECO

Fig. Control panel

should be selected instead.

1. Rpm switch

2. Parking brake

3. Forward/Reverse lever

Check that the steering is working correctly by turning

the steering wheel once to the right and once to the

left while the roller is stationary.

63

Operation

When compacting asphalt, remember to turn on the

4

sprinkler system (4) or (5).

Make sure that the area in front of and behind the

roller is clear.

Release the parking brake (2).

5

4. Manual sprinkling

5. Auto sprinkling (AWC)

Machine with gear change in separate

spring-return switch (gear position switch)

Switch (1) is a spring-return gear position switch,

2

where gear changing take place by stepping through

the three different gear positions: Position 1, Position 2

and Position 3.

• Position 1: Used for maximum hill-climbing capacity

during vibratory compaction

1

• Position 2: Normal position

• Position 3: Used for maximum transport speed or for high

speed during smooth rolling without vibration

Fig. Control panel

1. Gear position switch

2. Forward/Reverse lever

Fig. The display shows the selection in

the middle (position 1, 2 or 3)

64

Operation

The machine's gear position is shown in the center of

the speedometer; select the gear/speed for the task.

The machine does not need to be stopped to change

gear position.

Max. speed

= Position 1

6 km/h

3.8 mph

= Position 2

8 km/h

5 mph

= Position 3

12 km/h

7.5 mph

Carefully move the forward/reverse lever (2) forwards

or backwards, depending on which direction of travel

is required.

The speed increases as the lever is moved away from

the neutral position.

Interlock/Emergency stop/Parking brake -

Check

The interlock, emergency stop and parking brake must

be checked daily before operating. A function check of

the interlock and emergency stop requires a restart.

The interlock function is checked by the operator

standing up from the seat when the roller is moving

very slowly forwards/backwards. (Check in both

directions). Hold the steering wheel firmly and brace

yourself for a sudden stop. A buzzer goes on and after

7 seconds the engine switches off and the brakes are

activated.

Check the function of the emergency stop by pressing

the emergency stop button when the roller is moving

slowly forwards/backwards. (Check in both

directions). Hold the steering wheel firmly and brace

yourself for a sudden stop. The engine switches off

and the brakes are activated.

Check the function of the parking brake by activating

the parking brake when the roller is moving very

slowly forwards/backwards. (Check in both

directions). Hold the steering wheel and brace yourself

for a sudden stop when the brakes are activated. The

engine does not switch off.

65

Operation

Pivotal steering (Optional)

The machine must be in the operating position to

activate the pivotal steering. Use the two front buttons

(1) on the forward/reverse lever to operate the pivotal

1

steering.

To reset the rear drum to neutral, adjust the buttons

(1) until the display (2) shows that the machine has

aligned the drums.

The symbol for Work mode shines continuously in

neutral (drums in line)

Fig. F/R lever

1. Offset steering

If fault indication on the display is shown or if the

buzzer sounds, stop immediately the roller in a safe

place and shut off the Diesel engine. Check the cause

for failure and remedy, see also maintenance manual,

2

trouble shooting guide or engine manual.

Figure. Display

Edge cutting (Optional)

The machine must be running to activate the edge

cutter/compactor.

When the machine is in the operating position and the

1

switch (1) is pressed at the bottom, the edge

2

cutter/compactor is lowered to the asphalt surface by

means of a hydraulic cylinder. To reset the edge

cutter/compactor in its original position, press the top

of the switch to lift the edge cutter/compactor.

The edge cutter/compactor can also be lifted if the

machine is in transport position.

Figure. Switch

1. Edge cutter/compactor Up/Down

A bypass valve prevents the hydraulic system being

2. Sprinkler, edge cutter/compactor

overloaded.

There is a separate sprinkler system which the

operator should use to avoid asphalt sticking to the

edge cutter/compactor. The system is operated with a

switch (2). The water is drawn from the main water

tank, which is also used for the normal sprinkler

system.

66

Operation

The operator can choose between two tools, the edge

cutter or edge compactor. The edge cutter (1) in the

figure is shown in the operating position. The edge

compactor (1) can easily be replaced with the edge

cutter by releasing the bolted joint (3).

4

3

1

3

2

Fig. Changing the tool

1. Edge compactor

2. Edge cutter

3. Bolted joint

4. Holder for cutter/compactor wheel

Vibration

Manual/Automatic vibration

4

Activate the button for the Working mode (4).

Manual or automatic vibration activation/deactivation is

1

selected using button (1).

2

In the manual position the operator has to activate the

vibration via the bottom left switch on the

forward/reverse lever (2).

3

In automatic mode (AVC), vibration is activated when

the speed is ≥ x km/h (... mph) and turns off at a speed

of x km/h (...mph)

Fig. Control panel

Activation of vibration for the first time, as well as

1. Automatic vibration control (AVC)

disconnection of automatic vibration, are performed

2. Switch, vibration On/Off

with the switch (2) on the forward/reverse lever.

3. Rpm switch

4. Working mode

Note that vibration can only be activated when the

working mode (4) is activated, and when the Rpm

switch (3) for the engine is in high (HI) or Eco

mode (ECO). After 10 seconds in neutral, the

vibration is switched off and the machine drops to

low speed.

67

Operation

Manual vibration - Switching on

Never activate vibration when the roller is

stationary. This can damage both the surface and

the machine.

1

Engage and disengage vibration using the switch (1)

on the front of the forward/reverse lever.

Always switch off vibration before the roller comes to a

standstill.

When compacting thin layers of asphalt up to approx.

Fig. F/R lever

1. Vibration ON/OFF

50 mm (2 inches) thick, the best results are achived

with low amplitude/high frequency.

Amplitude/frequency - Changeover

The amplitude setting must not be change when

vibration is in operation

1

Switch the vibration off and wait until vibration

stops before changing amplitude.

2

By pressing button (1) high amplitude is achieved.

3

The buttons (2) and (3) are used to get vibrations

either on front or rear drum or on both.

- (2) vibration on front drum.

Fig. Control panel

1. High amplitude

- (3) vibration on rear drum.

2. Vibration fron drum

3. Vibration rear drum

Braking

Normal braking

Press the switch (1) to switch off the vibration.

2

Move the forward/reverse lever (2) to the neutral

position to stop the roller.

1

Always activate the parking brake (3), before leaving

the operator platform.

3

When starting and driving a machine that is cold,

remember that the hydraulic fluid is also cold and

that braking distances can be longer than normal

until the machine reaches the working temperature.

Fig. Control panel

1. Vibration On/Off switch

2. Forward/Reverse lever

3. Parking brake

68

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