DYNAPAC Vibratory roller CC424/524/624HF, CC4200/5200/6200. Instruction manual (2018)

Table of Contents

Introduction

The machine

Intended use

Warning symbols

Safety information

General

CE marking and Declaration of conformity

Safety - General instructions

Safety - when operating

Driving near edges

Work driving

Safety (Optional)

Air conditioning

Edge cutter/compactor

Working lights - Xenon

Special instructions

Standard lubricants and other recommended oils and fluids

Higher ambient temperatures, above +40°C (104°F)

Lower ambient temperature - Freeze risk

Temperatures

High pressure cleaning

Fire fighting

Roll Over Protective Structure (ROPS), ROPS approved cab

Battery handling

Jump starting (24V)

Technical specifications

Vibrations - Operator station

Noise level

Electrical system

Slopes

Dimensions, side view

Dimensions, top view

Weights and volumes

Working capacity

General

Hydraulic system

Air Conditioning / Automatic Climate Control (ACC) (Optional)

Tightening torque

Machine description

Diesel engine

Electrical system

Propulsion system

Brake system

Steering system

Vibration system

Cab

ROPS

Identification

Product and component plates

Product identification number on the frame

Machine plate

Explanation of 17PIN serial number

Engine plates

Decals

Location - decals

Safety decals

Info decals

Instruments/Controls

Control panel and controls

Function descriptions

Forward & Reverse lever

Function descriptions

Forward & Reverse lever

Function descriptions

Display explanations

Machine alarm

"MAIN MENU"

"USER SETTINGS"

"MACHINE SETTINGS"

"SERVICE MENU"

"ABOUT"

Operator help when starting

Operator help Workmode

Instruments and controls, cab

Function description of instruments and controls in the cab

Using the cab controls

Defroster

Heat

AC/ACC

Electrical system (version 1)

Fuse boxes in main switchbox

Electrical system (version 2)

Fuse card in main switchbox

Power in engine compartment/battery compartment

Main fuse panel (Cummins)

Fuses in cab

Operation

Before starting

Master switch - Switching on

Control panel, adjustments

Operator's seat - Adjustment

Belt reminder

Operator's seat, comfort - Adjustments

Parking brake

Display - Control

Interlock

Operator position

View

Starting

Starting the engine

Display when activating choice via the button set

Alarm descriptions

Driving

Operating the roller

Interlock/Emergency stop/Parking brake - Check

Pivotal steering (Optional)

Edge cutting (Optional)

Vibration

Manual/Automatic vibration

Manual vibration - Switching on

Amplitude/frequency - Changeover

Braking

Normal braking

Emergency braking

Switching off

Parking

Chocking the drums

Master switch

Long-term parking

Engine

Battery

Air cleaner, exhaust pipe

Watering system

Fuel tank

Hydraulic reservoir

Hoods, tarpaulin

Steering cylinder, hinges, etc

Miscellaneous

Lifting

Locking the articulation

Lifting the roller

Lifting the roller with jack:

Unlocking the articulation

Towing/Recovering

Short distance towing with the engine running

Short distance towing when the engine is inoperative

Towing the roller

Trailer eye

Transport

Loading CC224-624, CC2200-6200

Operating instructions - Summary

Preventive maintenance

Acceptance and delivery inspection

Warranty

Maintenance - Lubricants and symbols

Maintenance symbols

Maintenance - Maintenance schedule

Service and maintenance points

General

Every 10 hours of operation (Daily)

After the FIRST 50 hours of operation

Every 50 hours of operation (Weekly)

Every 250/750/1250/1750

hours of operation

Every 500/1500 hours of operation

Every 1000 hours of operation

Every 2000 hours of operation

Maintenance, 10h

Diesel engine - Check oil level

Coolant level - Check

Fuel tank - Refueling

Hydraulic reservoir - Check fluid level

Water tank, Std - Filling

Sprinkler system/Drum

Check

Cleaning the coarse filter

Sprinkler system/Drum

Cleaning of sprinkler nozzle

Emergency watering (Accessory) - Extra pump in pump system

Scrapers, spring-action

Check

Scrapers

Setting - Adjustment

Maintenance - 50h

101

Drum gear - Checking the oil level

101

Fuel filter - Draining

102

Maintenance measures - 250 h

103

Hydraulic fluid cooler

Checking - Cleaning

103

Battery

- Check condition

104

Air conditioning (Optional)

- Inspection

104

Air conditioning (Optional)

Drying filter - Inspection

105

Edge cutter (Optional)

- Lubrication

105

Maintenance measures - 500 h

107

Hydraulic fluid cooler

Checking - Cleaning

107

Air cleaner

Checking - Change the main air filter

107

Backup filter - Change

108

Air cleaner

- Cleaning

109

Diesel engine

Oil change

109

Engine

Replacing oil filter

110

The engine fuel filter - replacement/cleaning

111

Drum - oil level

Inspection - filling

111

Rubber elements and attachment screws

Check

112

Seat bearing - Lubrication

112

Pivot bearing (Optional) - Lubrication

113

Edge cutter (Optional)

- Lubrication

113

Maintenance - 1000h

115

Air cleaner

Checking - Change the main air filter

115

Backup filter - Change

116

Air cleaner

- Cleaning

116

Diesel engine

Oil change

117

Engine

Replacing oil filter

117

The engine fuel filter - replacement/cleaning

118

Drum - Oil change

119

Drum gear - Oil change

119

Drum gear - Checking the oil level

120

Hydraulic filter

Change

120

Hydraulic reservoir cap - Check

121

Rubber elements and attachment screws

Check

122

Seat bearing - Lubrication

122

Pivot bearing (Optional) - Lubrication

123

Cab

Fresh air filter - Replacing

123

Air conditioning (Optional)

- Overhaul

124

Air conditioning (Optional)

Drying filter - Inspection

124

Edge cutter (Optional)

- Lubrication

125

Steering hitch - Tightening

125

Maintenance - 2000h

127

Air cleaner

Checking - Change the main air filter

127

Backup filter - Change

128

Air cleaner

- Cleaning

128

Diesel engine

Oil change

129

Engine

Replacing oil filter

129

The engine fuel filter - replacement/cleaning

130

Fuel tank

- Cleaning

130

Drum - Oil change

131

Drum gear - Oil change

131

Drum gear - Checking the oil level

132

Hydraulic filter

Change

132

Hydraulic reservoir cap - Check

133

Hydraulic reservoir

Fluid change

134

Rubber elements and attachment screws

Check

134

Seat bearing - Lubrication

135

Watering system

- Draining

135

Water tank - Cleaning

136

Steering joint - Check

136

Steering hitch - Tightening

137

Pivot bearing (Optional) - Lubrication

137

Cab

Fresh air filter - Replacing

138

Air conditioning (Optional)

- Overhaul

138

Air conditioning (Optional)

Drying filter - Inspection

139

Edge cutter (Optional)

- Lubrication

139

Introduction

The machine

Dynapac CC424/524/624HF, CC4200/5200/6200 is a

self-propelled vibratory tandem roller in the 10/12/13

tonnes class with 1730/1950/2130 mm (68/77/84 in)

wide drums. It features power drive, brakes, vibration

and timer controlled water sprinklers on both drums.

CC424/524HF, CC4200/5200 is also available as a

Combo, with four rubber wheels at the rear instead of

steel drums.

A variety of different engine power settings, operator

platforms, control possibilities and options makes the

machine available in a lot of different configurations.

Intended use

The machines have mainly been designed to compact

thin and thick asphalt surfacing and they are equipped

with two vibration amplitudes optimised for this

purpose. It is also possible to compact granular earth

materials, such as sand and gravel.

Warning symbols

WARNING ! Marks a danger or a hazardous

procedure that can result in life threatening or

serious injury if the warning is ignored.

CAUTION ! Marks a danger or hazardous

procedure that can result in damage to the

machine or property if the warning is ignored.

Safety information

It is recommended to at least train operators in

handling and daily maintenance of the machine

in accordance with the instruction manual.

Passengers are not allowed on the machine, and

you must sit in the seat when operating the

machine.

The safety manual supplied with the machine

must be read by all roller operators. Always

follow the safety instructions. Do not remove

the manual from the machine.

Introduction

We recommend that the operator reads the

safety instructions in this manual carefully.

Always follow the safety instructions. Ensure

that this manual is always easily accessible.

Read the entire manual before starting the

machine and before carrying out any

maintenance.

Replace immediately the instruction manuals if

lost, damaged or unreadable.

Ensure good ventilation (extraction of air by fan)

where the engine is run indoors.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth

defects, and other reproductive harm.

General

This manual contains instructions for machine

operation and maintenance.

The machine must be correctly maintained for

maximal performance.

The machine should be kept clean so that any

leakages, loose bolts and loose connections are

discovered at as early a point in time as possible.

Inspect the machine every day, before starting.

Inspect the entire machine so that any leakages or

other faults are detected.

Check the ground under the machine. Leakages are

more easily detected on the ground than on the

machine itself.

THINK ENVIRONMENT ! Do not release oil,

fuel and other environmentally hazardous

substances into the environment. Always send

used filters, drain oil and fuel remnants to

environmentally correct disposal.

Introduction

This manual contains instructions for periodic

maintenance, where maintenance after every 10 and

50 hours of operation can be performed by the

machine operator. Other maintenance intervals must

be carried out by accredited (Dynapac) service

personnel.

Additional instructions for the engine can be

found in the manufactuer's engine manual.

Specific maintenance and checks on diesel

engines must be carried out by the engine

supplier’s certified personnel.

CE marking and Declaration of conformity

(Applies to machines marketed in EU/EEC)

This machine is CE marked. This shows that on

delivery it complies with the basic health and safety

directives applicable for the machine in accordance

with machinery directive 2006/42/EC and that it also

complies with other regulations and directives

applicable for this machine.

A "Declaration of conformity" is supplied with this

machine, which specifies the applicable regulations

and directives with supplements, as well as the

harmonized standards and other regulations that are

applied and according to the regulations must be

declared in writing.

Safety - General instructions

(Also read the safety manual)

The operator must be familiar with the contents of the OPERATION section

before starting the roller.

Ensure that all instructions in the MAINTENANCE section are followed.

Only trained and/or experienced operators are to operate the roller.

Passengers are not permitted on the roller. Remain seated at all times when

operating the roller.

Never use the roller if it is in need of adjustment or repair.

Only mount and dismount the roller when it is stationary. Use the intended

footsteps, grips and rails. Always use the three-point grip (both feet and one

hand, or one foot and both hands) when mounting or dismounting the

machine. Never jump down from the machine.

The ROPS (Roll Over Protective Structure) should always be used when the

machine is operated on unsafe ground.

Drive slowly in sharp bends.

Avoid driving across slopes. Drive straight up or straight down the slope.

Never operate with roller outside the edge, if the substrate does not have full

bearing strength or is close to a slope. Avoid operating close to edges and

ditches and the like as well as on poor ground conditions that influence the

bearing strength and capacity to support the roller.

10.

Make sure that there are no obstacles in the direction of travel, on the

ground, in front of or behind the roller, or overhead.

11.

Drive particularly carefully on uneven ground.

12.

Use the safety equipment provided. The seat belt must be worn on machines

fitted with ROPS/ROPS-cab.

13.

Keep the roller clean. Clean any dirt or grease that accumulates on the

operator platform immediately. Keep all signs and decals clean and legible.

14.

Safety measures before refueling:

- Stop the engine

- Do not smoke.

- No naked flames in the vicinity of the roller.

- Earth the filling equipment nozzle to the tank opening to avoid sparks.

15.

Before repairs or service:

- Chock the drums/wheels.

- Lock the articulation if necessary.

- Place blocks under overhanging equipment, such as strike-off blade and

chip spreader.

Safety - General instructions

16. Hearing protection is recommended if the noise level exceeds 80 dB(A). The

noise level can vary depending on the equipment on the machine and the

surface the machine is being used on.

17. Do not make any changes or modifications to the roller that could affect

safety. Changes are only to be made after written approval has been given

by Dynapac.

18. Avoid using the roller before the hydraulic fluid has reached its normal

working temperature. Braking distances can be longer than normal when the

fluid is cold. See instructions in the STOP section.

19. For your own protection always wear:

- helmet

- working boots with steel toecaps

- ear protectors

- reflecting clothing/high visibility jacket

- working gloves

Safety - when operating

Prevent persons from entering or remaining in

the danger area, i.e. a distance of at least 7 m

(23 ft) in all directions from operating machines.

The operator may allow a person to remain in

the risk zone, however he/she must be attentive

and operate the machine only when the person

is fully visible or has given a clear indication of

where he or she is.

Avoid driving across a slope. Drive straight up

and down sloping ground.

Driving near edges

Never operate with roller outside the edge, if the

substrate does not have full bearing strength or is

close to a slope.

Keep in mind that the machine's center of gravity

moves outwards when steering. For example, the

center of gravity moves to the right when you steer

to the left.

Work driving

Avoid operating close to edges and ditches and the

like as well as on poor ground conditions that influence

the bearing strength and capacity to support the roller.

Pay attention to potential obstacles above the

machine, such as overhead cables and the branches

of trees etc.

Pay particular attention to the stability of the substrate

when compacting close to edges and holes. Do not

compact with a large overlap from the previous track in

order to maintain roller stability. Consider other

compaction methods such as remote-control or a

walk-behind roller close to steep slopes or where the

bearing strength of the substrate is unknown.

Safety (Optional)

Air conditioning

The system contains pressurized refrigerant. It is

forbidden to release refrigerants into the

atmosphere.

Work on the refrigerant circuit is only to be carried

out by authorized companies.

The cooling system is pressurized. Incorrect

handling can result in serious personal injury. Do

not disconnect or undo the hose couplings.

Fig. Air conditioning (ACC)

The system must be re-filled with an approved

refrigerant by authorized personnel when

necessary. See decal on or in the vicinity of the

installation.

Edge cutter/compactor

The operator must make sure that nobody is in the

area of operation while the machine is in use.

The edge cutter consists of rotating components

and there is a risk of being crushed.

The tool must be returned to the transport

position (raised position) (1) every time it has

been used.

Fig. Edge cutter/compactor

1. Transport position

2. Operating position

3. Holder for cutter/compactor wheel.

If the edge cutter and its parts are dismantled,

make sure that it is set in a relieved position and

resting on the ground.

Safety (Optional)

Working lights - Xenon

Warning, high voltage!

The working lights of the Xenon type have a

secondary high-voltage source.

Work on the lighting should only be conducted by an

authorized electrician and with the primary voltage

disconnected.

Contact a Dynapac dealer!

Figure. Xenon lighting on cab

Warning, environmentally hazardous waste!

Working lights of the Xenon type include a discharge

lamp that contains mercury (Hg).

A defective lamp is to be considered as hazardous

waste and shall be disposed off as per local directives.

Special instructions

Standard lubricants and other recommended

oils and fluids

Before leaving the factory, the systems and

components are filled with the oils and fluids specified

in the lubricant specification. These are suitable for

ambient temperatures in the range -15°C to +40°C

(5°F - 105°F).

The maximum ambient temperature for

biological hydraulic fluid is +35°C (95°F).

Higher ambient temperatures, above +40°C

(104°F)

For operation of the machine at higher ambient

temperatures, however maximum +50°C (122°F), the

following recommendations apply:

The diesel engine can be run at this temperature using

normal oil. However, the following fluids must be used

for other components:

Hydraulic system - mineral oil Shell Tellus S2V100 or

similar.

Lower ambient temperature - Freeze risk

Make sure that the watering system is empty/drained

of water (sprinkler, hoses, tank/s) or that anti-freeze

has been added, to prevent the system freezing.

The outlet hose from the central tank can be

disconnected and the end placed in a container with

antifreeze to run this through the pump/filter.

Temperatures

The temperature limits apply to standard versions of

rollers.

Rollers equipped with additional equipment, such as

noise suppression, may need to be more carefully

monitored in the higher temperature ranges.

Special instructions

High pressure cleaning

Do not spray directly onto electrical components.

Do not use high pressure cleaning for

dashboard/display.

The Electrical Drive Control and the computer

box may not be washed with high pressure

cleaning and not at all with water. Clean them

with a dry wiper.

Detergent that can destroy electrical parts, or

which is conductive, must not be used.

Place a plastic bag over the fuel filler cap and secure

with a rubber band. This is to avoid high pressure

water entering the vent hole in the filler cap. This could

cause malfunctions, such as the blocking of filters.

Never aim the water jet directly at the fuel tank

cap, or into exhaust pipe. This is particularly

important when using a high-pressure cleaner.

Fire fighting

If the machine catches fire, use an ABC-class powder

fire extinguisher.

A BE-class carbon dioxide fire extinguisher can also

be used.

Roll Over Protective Structure (ROPS), ROPS

approved cab

If the machine is fitted with a Roll Over

Protective Structure (ROPS, or ROPS approved

cab) never carry out any welding or drilling in

the structure or cab.

Never attempt to repair a damaged ROPS

structure or cab. These must be replaced with

new ROPS structure or cabs.

Battery handling

When removing batteries, always disconnect the

negative cable first.

Special instructions

When fitting batteries, always connect the

positive cable first.

Dispose of old batteries in an environmentally

friendly way. Batteries contain toxic lead.

Do not use a quick-charger for charging the

battery. This may shorten battery life.

Jump starting (24V)

Do not connect the negative cable to the

negative terminal on the dead battery. A spark

can ignite the oxy-hydrogen gas formed

around the battery.

Check that the battery used for jump starting

has the same voltage as the dead battery.

Turn the ignition and all power consuming equipment

off. Switch off the engine on the machine which is

12V

providing jump start power.

Jump leads must have 24V.

24V

First connect the jump start battery's positive terminal

(1) to the flat battery's positive terminal (2).Then

12V

connect the jump start battery's negative terminal (3)

to, for example, a bolt (4) or the lifjting eye on the

machine with the flat battery.

Start the engine on the power providing machine. Let it

run for a while. Now try to start the other machine.

Disconnect the cables in the reverse order.

Fig. Jump starting

Technical specifications

Vibrations - Operator station

(ISO 2631)

The vibration levels are measured in accordance with the operational cycle described in

EU directive 2000/14/EC on machines equipped for the EU market, with vibration switched

on, on soft polymer material and with the operator’s seat in the transport position.

Measured whole-body vibrations are below the action value of 0.5 m/s² as specified in Directive

2002/44/EC. (Limit is 1.15 m/s²)

Measured hand/arm vibrations also were below the action level of 2.5 m/s² specified in the same

directive. (Limit is 5 m/s²)

Noise level

The noise level is measured in accordance with the operational cycle described in

EU directive 2000/14/EC on machines equipped for the EU market, on soft polymer

material with vibration switched on and the operator's seat in the transport

position.

Guaranteed sound power level, LwA

82kW

107 dB (A)

93/97kW

108 dB (A)

113/119kW

109 dB (A)

Sound pressure level at the operator's ear (platform), LpA

91 ±3 dB (A)

Sound pressure level at the operator's ear (cab), LpA

85 ±3 dB (A)

During operation the above values may differ because of the actual operational

conditions.

Electrical system

Machines are EMC tested in accordance with EN

13309:2000 'Construction machinery'

Technical specifications

Slopes

This angle has been measured on a hard, flat surface

with the machine stationary.

The steering angle was zero, the vibration was

Max 20° or 36%

switched OFF and all tanks were full.

Always take into consideration that loose ground,

steering the machine, vibration on, machine speed

across the ground and raising the center of gravity can

all cause the machine to topple at smaller slope

angles than those specified here.

Dimensions, side view

Dimensions

Wheel base

3690

145

Diameter, drum

1300

Height, with ROPS/cab

2990

118

Height, without ROPS/cab

2275

Ground clearance

310

Length, standard variant

4990

196

Length with extra water tanks *)

5400

213

Thickness, drum amplitude, Nominal

CC424HF, CC4200

0.71

CC524/624HF, CC5200/6200

0.79

*) option, applies to CC524/624HF, CC5200/6200

Technical specifications

Dimensions, top view

Dimensions

Machine width, standard

CC424HF, CC4200

1890

74.5

CC524HF, CC5200

2110

83.1

CC624HF, CC6200

2290

90.2

Machine width, asymmetrical

2345

92.3

Turning radius, outer

CC424HF, CC4200

7300 / 5960*

287 / 235*

CC524HF, CC5200

7300 / 6070*

287 / 239*

CC624HF, CC6200

7500 / 6160*

295 / 242*

Turning radius, inner

CC424HF, CC4200

5570 / 3225*

219 / 127*

CC524HF, CC5200

5460 / 3120*

215 / 123*

CC624HF, CC6200

5370 / 3035*

211 / 120*

Drum width

CC424HF, CC4200

1730

CC524HF, CC5200

1950

CC624HF, CC6200

2130

*) with offset

Technical specifications

Weights and volumes

Weights

Service weight

without ROPS

ROPS

Cab

(EN500)

CC424HF, CC4200

STD

(kg)

9 900

10 200

10 400

(lbs)

21 830

22 490

22 930

OFFSET

(kg)

10 600

10 900

11 100

(lbs)

23 370

24 040

24 480

CC524HF, CC5200

STD

(kg)

11 000

11 300

11 500

(lbs)

24 260

24 920

25 360

OFFSET

(kg)

11 300

11 600

11 800

(lbs)

24 920

25 580

26 020

CC624HF, CC6200

STD

(kg)

11 700

12 000

12 200

(lbs)

25 800

26 460

26 900

OFFSET

(kg)

11 900

12 200

12 400

(lbs)

26 240

26 900

27 340

Fluid volumes

Fuel tank

230 liters

61 gal

Water tank/s

- central

900 liters

238 gal

- front (option)*

250 liters/tank

66 gal/tank

- rear (option)*

250 liters/tank

66 gal/tank

*) Only available for CC524HF/CC5200 and

CC624HF/CC6200

Working capacity

Compaction data

Static linear load

(Front)

(Rear)

CC424HF, CC4200

29,5

(kg/cm)

165

(pli)

CC524HF, CC5200

29,0

(kg/cm)

162

(pli)

CC624HF, CC6200

28,2

(kg/cm)

158

(pli)

Technical specifications

Amplitude

High

Low

Low (CE2006)

0,8

0,3

0,2 (mm)

0.031

0.012

0.008

(in)

Vibration frequency

High

Low

amplitude

(CE-2006)

(Hz)

3 060

2 580

4 020

3 720

(vpm)

Centrifugal force

High

Low

amplitude

(CE-2006)

CC424HF, CC4200

142

(kN)

31 950

22 275

20 925

12 150

(lb)

CC524HF, CC5200

157

107

101

(kN)

35 325

24 075

22 725

12 600

(lb)

CC624HF, CC6200

166

109

106

(kN)

37 350

24 525

23 850

13 275

(lb)

Propulsion

Speed range

0-12 km/h

0-7.5 mph

Climbing capacity (theoretical)

CC424HF, CC4200

45 %

CC524HF, CC5200

40 %

CC624HF, CC6200

36 %

Technical specifications

General

Engine

Manufacturer/Model

Cummins QSB 4.5

Water-cooled turbo diesel

Power output (SAE J1995), 2200 rpm

82 kW (IIIA/T3, IIIB/T4i)

110 hp

93 kW (IIIA/T3)

125 hp

97 kW (IIIB/T4i)

130 hp

113 kW (IIIA/T3)

152 hp

119 kW (IIIB/T4i)

160 hp

Engine speed

- idling

900 rpm

- loading/unloading

1600 rpm

- work/transport

2 200 rpm

Tier 4i/Stage IIIB Cummins engines require the use of Ultra Low Sulphur Diesel

(ULSD) fuel, which has a sulphur content of 15 ppm (parts per million) or less. A

higher sulphur content will cause operating problems and put the useful life of

components at risk, which can lead to engine trouble.

Electrical system

Battery

24V (2x12V 74Ah)

Alternator

24V 45A

(IIIA/T3)

24V 70A

(IIIB/T4i)

Fuses

See the Electrical system section -

fuses

Bulbs (if mounted)

Watt

Socket

Drive lights, front

75/70

P43t (H4)

Direction lights, front

BA15s

Side lights

SV8,5

Brake-Position lights

21/5

BAY15d

Direction lights, rear

BA15s

License plate light

SV8,5

Working lights

PK22s (H3)

Xenon

Cab lights

SV8,5

Technical specifications

Hydraulic system

Opening pressure

MPa

Psi

Drive system

5 800

Supply system

2.5

365

Vibration system

4 800

Control systems

2 900

Brake release

1.8

260

Air Conditioning / Automatic Climate Control

(ACC) (Optional)

The system described in this manual is an AC/ACC

type (Automatic Climate Control). ACC is a system

that maintains the set temperature in the cab, provided

windows and doors are kept closed.

The system contains fluorinated greenhouse gases.

Coolant designation: HFC-134a

Coolant weight when full: 1.350 kg

CO₂-equivalent: 1.930 ton

GWP: 1430

Technical specifications

Tightening torque

Tightening torque in Nm for oiled or dry bolts tightened

with a torque wrench.

Metric coarse screw thread, bright galvanized (fzb):

STRENGTH CLASS:

M -

8.8, Oiled

8.8, Dry

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

thread

8,4

9,4

13,4

14,6

16,3

M10

M12

110

117

131

M14

110

123

156

174

187

208

M16

169

190

240

270

290

320

M20

330

370

470

520

560

620

M22

446

497

626

699

752

839

M24

570

640

800

900

960

1080

M30

1130

1260

1580

1770

1900

2100

Metric coarse thread, zinc-treated

(Dacromet/GEOMET):

STRENGTH CLASS:

M - thread

10.9, Oiled

10.9, Dry

12.9, Oiled

12.9, Dry

12,0

15,0

14,6

18,3

M10

M12

124

117

147

M14

156

196

187

234

M16

240

304

290

360

M20

470

585

560

698

M22

626

786

752

944

M24

800

1010

960

1215

M30

1580

1990

1900

2360

Machine description

Diesel engine

The machine is equipped with a completely

electronically controlled water-cooled four-cylinder,

turbocharged (WGT) diesel engine with direct injection

(HPCR) and intercooler.

WGT - Waste Gate Turbo

HPCR - High Pressure Common Rail fuel injection

(IIIB/T4i)

The engine is also equipped with cooled exhaust gas

recirculation (ceGR) and electronically controlled

exhaust gas recirculation valves (EGR) together with a

Cummins ® diesel oxidation catalysator (DOC) system

for exhaust after-treatment.

The engine has also an electronically controlled

variable flow turbo (VFT) and crankcase ventilation

system with highly efficient coalesching filters.

ceEGR - External Cooled EGR-electronically controlled

DOC - Diesel Oxidation Catalyst

VFT - Variable Flow turbocharger-el. controlled

Electrical system

The machine has the following control units (ECU,

Electronic Control Unit) and electronic units.

• Main ECU (for the machine)

• Diesel engine control unit (ECM)

• I/O board (Control board)

• Display

Propulsion system

The propulsion system is a hydrostatic system

A drive unit (propulsion motor + gear) drives each

drum or wheel pair.

All propulsion motors are connected in parallel, a

hydraulic pump supplies all motors with hydraulic oil.

The speed of the machine is proportional to the angle

of the control lever (the deflection of the

forward/reverse lever regulates the speed). A speed

selector is available as option.

Machine description

Brake system

The brake system comprises a service brake,

secondary brake and parking brake. The service brake

system produces retardation of the propulsion system,

i.e. hydrostatic braking.

Secondary/Parking brake

The secondary and parking brake system comprises

sprung disc brakes to each drum, drum half

respectively wheel pair.The disc brakes are

disengaged by hydraulic pressure.

Steering system

The steering system is a hydrostatic system. The

steering wheel is connected to a steering valve that

distributes the flow to the steering cylinders at the

articulated joint. A hydraulic pump supplies the

steering valve with oil.

The steering angle is proportional to the amount the

steering wheel is turned.

In some markets, the machine is also equipped with

an emergency steering system, either manually or

electro-hydraulically.

Vibration system

The vibration system is a hydrostatic system in which

a hydraulic motor drives the eccentric shaft, which

generates the drum's vibrations.

An eccentric shaft in the front-resp. rear drum

generates the the drum's vibrations.

Each eccentric shaft is driven by a hydraulic motor. A

hydraulic pump supplies each hydraulic motor with oil.

High amplitude/low frequency or low amplitude/high

frequency is controlled by the direction of rotation of

the hydraulic motor.

Cab

The cab has a heating and ventilation system, with

defrosters for all windows. The cab can be equipped

with air conditioning (ACC).

Emergency exit

The cab has two emergency exits: the door and the

rear cab window, which can be broken with the

emergency hammer located in the cab.

ROPS

ROPS is the abbreviation for "Roll Over Protective

Structure".

Machine description

The cab is approved as a protective cab in accordance

with the ROPS standard.

If any part of the cab's or the FOPS/ROPS structure's

protective construction displays plastic deformation or

cracks, the cab or the ROPS structure must be

replaced immediately.

Never perform any modifications on the cab or ROPS

structure without first having discussed the

modification with Dynapac's production unit. Dynapac

determines whether the modification could result in the

approval according to the ROPS standard becoming

invalid.

Identification

Product and component plates

1, 2

Product plate - Product Identification Number (PIN), model/type designation

Engine plate - Type description, product and serial numbers

Cab/ROPS plate - Certification, product and serial numbers

Component plate, drum - Product and serial numbers

Machine description

Product identification number on the frame

The machine PIN (Product Identification Number) (1)

is punched on the right edge of the front frame.

Fig. PIN Front frame

Machine plate

The machine type plate (1) is attached to the front left

side of the frame, beside the steering joint.

The plate specifies among other things the

manufacturers name and address, the type of

machine, the PIN, Product Identification Number

(serial number), operating weight, engine power and

year of manufacture. (In some cases there are no CE

marking.)

Fig. Operator platform

1. Machine plate

Please state the machine's PIN when ordering

spares.

Explanation of 17PIN serial number

100

00123

123456

A= Manufacturer

B= Family/Model

C= Check letter

F= Serial number

Machine description

Engine plates

The engine type plates (1) are affixed to the top and

on the right side of the engine.

The plates specify the type of engine, serial number

and the engine specification.

Please specify the engine serial number when

ordering spares. Refer also to the engine manual.

On certain machines there may be an engine plate

along with the machine plate, if the original plate on

the engine is covered with extra

equipment/accessories.

Machine description

Decals

Location - decals

Fig. Location, decals and signs

Warning, Crush zone

4700903422

12. Master switch

4700904835

Warning, Rotating engine

4700903423

13. Coolant

4700388449

components

Warning, Hot surfaces

4700903424

14. Water

4700991657

Warning, Brake release

4700904895

15. Hydraulic fluid level

4700272373

Warning, Instruction manual

4700903459

16. Hydraulic fluid

4700272372

Biological hydraulic fluid

4700904601 / 792772

Warning, Edge cutter

4700904083

17. Diesel fuel

4700991658*

4811000345**

Warning, Locking

4700908229

18. Fixing point

4700382751

4812125363

Warning, Toxic gas

4700904165

19. Hoisting plate

4700904870

Warning, Starting gas

4700791642

20. Lifting point

4700357587

10.

Handbook compartment

4700903425

21. Sound effect level

4700791277 / 78 / 79

11.

Battery voltage

4700393959

22. Emergency exit

4700903590

*) IIIA/T3

23. Tire pressure (Combi)

4700355983

**) IIIB/T4i

Fuel with a low sulphur content

4811000344**

DYNAPAC Vibratory roller CC424/524/624HF, CC4200/5200/6200. Instruction manual (2018) - page 1