Amazone UX 11200 Trailed field sprayer. Operating Manual (2017)

Cleaning, maintenance and repair

13.7

Tyres / wheels

•

Required tightening torque for wheel nuts or bolts:

510 Nm

Το ασσεµβλε τηε ωηεελσ, υσε:

(1)

χονιχαλ ρινγσ ιν φροντ οφ τηε ωηεελ νυτσ.

(2)

ονλψ ριµσ ωιτη α φιττινγ χουντερσινκ φορ τηε χονιχαλ ρινγ.

•

Regularly check the

ο wheel nuts for firm seating.

ο tyre pressure (for information on this, see section 13.8.1).

•

Only use the tyres and wheels which we have specified (see

page 54).

•

Repair work on tyres must only be carried out by specialists us-

ing suitable assembly tools.

•

Tyre fitting requires sufficient skills and proper assembly tools.

•

Use the jack only at the jacking points indicated.

13.7.1

Tyre pressures

•

The required tyre pressure is dependent on

ο tyre size.

ο tyre loading capacity.

ο speed.

•

The operational performance of the tyres is reduced

ο by overloading.

ο if tyre pressure is too low.

ο if tyre pressure is too high.

204

Cleaning, maintenance and repair

•

Check tyre pressures regularly when the tyres are cold, i.e. be-

fore starting a run (see page 54).

•

The difference in pressure between the tyres on one axle must

be no greater than 0.1 bar.

•

Tyre pressure can be raised by up to 1 bar after a fast run or in

warm weather. Tyre pressure should on no account be reduced

as it is then too low when the tyres cool down.

13.7.2 Fitting tyres

•

Remove any instances of corrosion from the wheel rim seating

surfaces before fitting a new / another tyre. Corrosion can cause

damage to the wheel rims when the vehicle is in operation.

•

When fitting new tyres, always use new valves for tubeless tyres

or new inner tubes.

•

Always fit the valves with valve caps which have a gasket insert.

205

Cleaning, maintenance and repair

13.8

Check the coupling device

DANGER!

•

Replace a damaged drawbar with a new one immediately -

for road traffic safety reasons.

•

Repairs may only be carried out by the manufacturer facto-

ry.

•

For safety reasons, it is forbidden to weld on and drill holes

in the drawbar.

Check the coupling device (drawbar, lower link traverse, ball coupling,

drawbar eye) for the following:

•

damage, deformation, cracks

•

wear

•

tight fit of the fastening bolts

Tightening

Coupling device

Wear dimension

Fixing bolts

Number

torque

Cat. 3: 34.5 mm

Lower link trav-

erse

Cat. 4: 48.0 mm

M20 8.8

410 Nm

Cat. 5: 56.0 mm

Ball coupling

K80 (LI009)

82 mm

M16 10.9

300 Nm

K80 (LI040)

82 mm

M20 10.9

560 Nm

K80 (LI015)

82 mm

M20 10.9

560 Nm

Drawbar eye

D35 (LI038)

42 mm

M16 12.9

340 Nm

D40 (LI017)

41.5 mm

M16 10.9

300 Nm

D40 (LI006)

42.5 mm

M20 8.8

395 Nm

D46(LI034)

48 mm

M20 10.9

550 Nm

D50 (LI037)

60 mm

M16 12.9

340 Nm

D50 (LI010)

51.5 mm

M16 10.9

300 Nm

D50 (LI012)

51.5 mm

M20 10.9

540 Nm

D50 (LI011)

51.5 mm

M20 8.8

410 Nm

D50 (LI030)

52.5 mm

M20 8.8

395 Nm

D51 (LI039)

53 mm

M20 10.9

600 Nm

D58 (LI031)

60 mm

M20 10.9

550 Nm

D62 (LI007)

63.5 mm

M20 10.9

590 Nm

D79 (LI021)

81 mm

M20 10.9

550 Nm

206

Cleaning, maintenance and repair

13.11 Hydraulic system

WARNING

Risk of infection through the high pressure hydraulic fluid of the

hydraulic system entering the body.

•

Only a specialist workshop may carry out work on the hydraulic

system.

•

Depressurise the hydraulic system before carrying out work on

the hydraulic system.

•

When searching for leak points, always use suitable aids.

•

Never attempt to plug leaks in hydraulic hose lines with your

hand or fingers.

Escaping high pressure fluid (hydraulic fluid) may pass through

the skin and ingress into the body, causing serious injuries.

If you are injured by hydraulic fluid, contact a doctor immediate-

ly. Risk of infection

•

When connecting the hydraulic hose lines to the hydraulic sys-

tem of connected machines, ensure that the hydraulic system is

depressurised on both the drawing vehicle and the trailer.

•

Ensure that the hydraulic hose lines are connected correctly.

•

Regularly check all the hydraulic hose lines and couplings for

damage and impurities.

•

Have the hydraulic hose lines checked at least once a year by a

specialist for proper functioning.

•

Replace the hydraulic hose line if it is damaged or worn. Only

use genuine AMAZONE hydraulic hose lines.

•

The hydraulic hose lines should not be used for longer than six

years. This period includes any storage time of a maximum of

two years. Even with proper storage and approved use, hoses

and hose connections are subject to natural ageing, thus limiting

the length of use. However, it may be possible to specify the

length of use from experience values, in particular when taking

the risk potential into account. In the case of hoses and hose

connections made from thermoplastics, other guide values may

be decisive.

•

Dispose of old oil in the correct way. If you have problems with

disposal, contact your oil supplier.

•

Keep hydraulic fluid out of the reach of children!

•

Ensure that no hydraulic fluid enters the soil or waterways.

208

Cleaning, maintenance and repair

13.11.1 Labelling hydraulic hose lines

Valve chest identification provides the follow-

ing information:

Fig. 149/...

(1) Manufacturer's marking on the hydraulic

hose line (A1HF)

(2) Date of manufacture of the hydraulic hose

lines (02 04 = February 2004)

(3) Maximum approved operating pressure

(210 BAR).

Fig. 145

13.11.2

Maintenance intervals

After the first 10 operating hours, and then every 50 operating

hours

1. Check all the components of the hydraulic system for tightness.

2. If necessary, tighten screw unions.

Before each start-up:

1. Check the hydraulic hose lines for visible damage.

2. Repair any areas of chafing on hydraulic hose lines and pipes.

3. Replace any worn or damaged hydraulic hose lines immediately.

13.11.3

Inspection criteria for hydraulic hose lines

For your own safety and in order to reduce pollution, ensure the fol-

lowing inspection criteria.

Replace hoses if the respective hose fulfils at least one of the follow-

ing criteria:

•

Damage to the outer layer up to the ply (e.g. scouring points,

cuts, cracks).

•

Brittleness of the outer layer (crack formation of the hose materi-

al).

•

Deformations which do not match the natural shape of the hose.

Both in a depressurised and pressurised state or when bent (e.g.

layer separation, bubble formation, pinching, bends).

•

Leak points.

•

Installation requirements not complied with.

209

Cleaning, maintenance and repair

•

Life span of 6 years has been exceeded.

The date of manufacture of the hydraulic hose line on the as-

sembly is decisive for determining these six years. If the date of

manufacture on the assembly is "2004", then the hose should

not be used beyond February 2010. See also "Labelling of hy-

draulic hose lines".

Common causes for leaking hoses / pipes and connection pieces

include:

•

missing O-rings or seals

•

damaged or badly fitting O-rings

•

brittle or deformed O-rings or seals

•

foreign bodies

•

badly fitting hose clips

13.11.4 Installation and removal of hydraulic hose lines

Use

•

only genuine AMAZONE replacement hoses. These hoses stand

up to chemical, mechanical and thermal loads.

•

hose clips made from V2A for fitting hoses, as a rule.

When installing and removing hydraulic hose lines, always observe

the following information:

•

Ensure cleanliness.

•

Always install the hydraulic hose lines to ensure the following in

all operating positions

ο There is no tension, apart from the hose's own weight.

ο There is no possibility of jolting on short lengths.

ο External mechanical influences on the hydraulic hose lines

are avoided.

Use appropriate arrangements and fixing to prevent any

scouring of the hoses on components or on each other. If

necessary, secure hydraulic hose lines using protective co-

vers. Cover sharp-edged components.

ο The approved bending radii may not be exceeded.

•

When connecting a hydraulic hose line to moving parts, the hose

length must be appropriate so that the smallest approved bend-

ing radius is not undershot over the whole area of movement

and/or the hydraulic hose line is not overtensioned.

•

Fix the hydraulic hose lines at the specified fixing points. There,

avoid hose clips, which impair the natural movement and length

changes of the hose.

•

The coating of hydraulic hose lines is not permitted.

210

Cleaning, maintenance and repair

13.11.5 Fluid filter

•

Oil filter for Profi-folding

•

Oil filter for hydraulic pump drive

Hydraulic fluid filter (Fig. 150/1) with contamina-

tion indicator (Fig. 150/2).

•

GreenFilter fully functional

•

Red Replace filter

To remove the filter, twist off the filter cover and

remove the filter.

CAUTION

Beforehand, depressurise the hy-

draulic system.

Otherwise there is a risk of injury

from hydraulic fluid escaping at

Fig. 146

high pressure.

After replacing the filter, press the contamination

indicator back into place.

→ Green ring again visible.

13.11.6 Cleaning the solenoid valves

•

hydraulic block for Profi-folding

To eliminate impurities from the solenoid valves,

they must be flushed through. This may be nec-

essary if deposit prevent the slider fully opening

or closing.

1. Unscrew the magnetic cap (Fig. 151/1).

2. Remove the solenoid (Fig. 151/2).

3. Unscrew the valve rod (Fig. 151/3) with

valve seats and clean with compressed air

or hydraulic fluid.

VORSICHT

Fig. 147

Risk of injury from hydraulic fluid

escaping at high pressure!

Beforehand, depressurise the hydrau-

lic system!

211

Cleaning, maintenance and repair

13.11.7 Clean / exchange the filter in the hydraulic plug

Not with Profi-folding.

The hydraulic plugs are equipped with a filter

(Fig. 149/1) that may block and then have to be

cleaned / exchanged.

This is the case when the hydraulic functions run

slower.

1. Unscrew the hydraulic plug from the filter

housing.

Fig. 148

2. Remove the filter with compression spring.

3. Clean / exchange the filter.

4. Re-fit the filter and compression spring cor-

rectly.

5. Screw back on the hydraulic plug. In doing

so, observe the correct seating of the O-ring

seal.

CAUTION

Danger of injuries from escaping

hydraulic oil at high pressure!

Work on the hydraulic system only in a

depressurized state.

13.11.8 Hydro-pneumatic pressure reservoir

WARNING

Risk of injury when working on the hydraulic system with

pressure reservoir.

Work on the hydraulic block and hydraulic hoses with the pressure

reservoir connected may only be performed by specialist personnel.

Before dismounting hydraulic components, relieve the pressure in the

pressure reservoir.

Maintenance work on the pressure reservoir:

•

Check the precharge pressure of the refillable pressure reser-

voir.

(every 2 years, safety-relevant pressure reservoir: every year)

•

Visual check of the connections for firm seating and leaks, check

fastening elements.

(every 2 years, safety-relevant pressure reservoir: every year)

212

Cleaning, maintenance and repair

13.11.9 Adjusting the hydraulic throttle valve

The operating speeds for the individual hydraulic functions are

set at the factory from the valve block using the respective hy-

draulic throttle valves (fold/unfold sprayer boom, lock/unlock the

swing compensation, etc.). However, depending on the type of tractor,

it may be necessary to correct these speed settings.

The operating speed for a hydraulic function associated with a par-

ticular throttle pair can be adjusted by screwing the hexagon socket

head screw on the corresponding throttle in or out.

•

Reduce operating speed = screw in hexagon socket head screw.

•

Increase operating speed = screw out hexagon socket head

screw.

Always adjust the two throttles in a throttle pair equally when correct-

ing the operating speed of a hydraulic function.

Profi-folding I

Fig. 153/...

(1) Throttle - fold in the right-hand boom.

(2) Throttle - fold out the right-hand boom.

(3) Throttle - lock the swing compensation.

(4) Throttle transport safety catch.

(5) Hydraulic joints - tilt adjustment (the throt-

tles are located on the hydraulic cylinder for

tilt adjustment).

(6) Throttle - fold in the left-hand boom.

(7) Throttle - fold-out the left-hand boom.

Fig. 149

213

Cleaning, maintenance and repair

Profi-folding II

Fig. 154/...

(1) Throttle - lower the right-hand boom.

(2) Throttle - raise the right-hand boom.

(3) Throttle - fold in the right-hand boom.

(4) Throttle - fold out the right-hand boom.

(5) Throttle - lock the swing compensation.

(6) Throttle transport safety catch.

(7) Hydraulic joints - tilt adjustment (the throt-

tles are located on the hydraulic cylinder for

tilt adjustment).

(8) Throttle - fold in the left-hand boom.

(9) Throttle - fold-out the left-hand boom.

(10) Throttle - lower the left-hand boom.

(11) Throttle - raise the left-hand boom.

Fig. 150

214

Cleaning, maintenance and repair

13.12 Pump

13.12.1 Check the oil level

•

Only use 20W30 branded oil or

15W40 multi purpose oil.

•

Ensure the correct oil level. Dam-

age may be caused both by the

oil level being too low or too high.

•

The read-off oil level can be av-

eraged from the non-horizontal

orientation of the pump in the

hitch drawbar.

•

Foam generation and cloudy oil

are signs of a faulty pump mem-

brane.

Fig. 151

1. Check whether the oil level is visible at the

mark (Fig. 155/1) with the pump not running

and standing on a flat surface.

2. If the oil level is not visible at the mark (Fig.

155/1), remove the lid (Fig. 155/2) and top

up with oil.

13.12.2

Changing the oil

•

After a few operating hours, check the oil level; top up if neces-

sary.

Remove the pump.

Remove the lid (Fig. 155/2).

Drain the oil.

3.1 Turn the pump on its head.

3.2 Rotate the drive shaft by hand until the used oil has all run

out.

The option also exists to drain the oil from the drain plug.

However, with this procedure a slight oil residue remains in

the pump; we therefore recommend the first approach.

Place the pump on an even surface.

Turn the drive shaft left and right alternately and slowly fill with

new oil. The right quantity of oil has been reached when the oil is

visible at the mark (Fig. 155/1).

13.12.3

Cleaning

After each use, thoroughly clean the pump by pumping clear

fresh water for several minutes.

215

Cleaning, maintenance and repair

13.12.4 Checking and replacing the suction and pressure-side valves

•

Pay attention to the respective installation positions of the valves

on the suction and pressure sides before removing the valve

groups.

•

When reassembling, ensure that the valve guide is not dam-

aged. Damage may cause the valves to jam.

•

Always tighten the nuts in a crosswise fashion using the speci-

fied torque. Improper tightening of the screws causes warping,

which results in leaks.

Fig. 152

1. Remove the pump, if necessary.

2. Loosen bolts (Fig. 156/1).

3. Remove the valve cover (Fig. 156/2).

4. Remove the valve groups (Fig. 156/3).

5. Remove the valve sealing ring (Fig. 156/4) and O-Ring (Fig.

156/5).

6. Check the valve seat, valve, valve spring and valve guide for

wear or damage.

7. Replace defective parts.

8. After testing and cleaning, fit the valve groups.

9. Insert new O-rings.

10. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm.

216

Cleaning, maintenance and repair

13.12.5 Checking and replacing the piston diaphragm

•

At least once a year, check that the piston diaphragm is in per-

fect condition by removing it.

•

Pay attention to the respective installation positions of the valves

on the suction and pressure sides before removing the valve

groups.

•

Check and replace the piston diaphragm for each piston individ-

ually. Only remove the next piston in sequence after the current-

ly removed piston has been completely checked and refitted.

•

Always swivel the piston to be checked upwards so that the oil in

the pump housing does not run out.

•

As a rule, replace all piston diaphragms, even if only one piston

diaphragm distorted, punctured or porous.

Fig. 153

Checking the piston diaphragm

1. Remove the pump, if necessary.

2. Slacken the screws (Fig. 157/1).

3. Remove the valve cover (Fig. 157/2).

4. Check the piston diaphragm (Fig. 157/4) and the wedge ring

(Fig. 157/5).

5. Replace any damaged parts.

Replacing the piston diaphragm

1. Loosen bolt (Fig. 157/3) and remove the piston diaphragm (Fig.

157/4) together with the holding washer from the piston.

2. If the piston diaphragm is broken, drain the oil / spray liquid mix-

ture from the pump housing.

3. Thoroughly flush the pump housing to clean it using diesel or

petrol.

4. Clean all seal surfaces.

5. Correctly insert the piston diaphragm and wedge ring and fit

them.

Use thread lock for medium-fixed connections!

6. Re-fit the valve cover, tighten the bolts to a torque of 70 Nm.

217

Cleaning, maintenance and repair

13.13 Checking and exchanging the pressure reservoir diaphragm (workshop

task)

Check that the diaphragm in the pressure reservoir is in perfect condi-

tion at least once a year by disassembling it.

Fig. 154

1. Remove the valve (Fig. 158/1) and washer (Fig. 158/2).

→ Air pressure bleeds off.

2. Place a suitable tool in the groove of the cover and unscrew the

cover (Fig. 158/3).

3. Check the diaphragm (Fig. 158/4) and exchange the diaphragm

if it is defective.

4. If required, clean the cover.

5. Re-fit the cover, washer and valve.

6. Recharge the pressure reservoir to 3 bar of air pressure.

If the pump does not run smoothly, the air pressure in the pressure

reservoir can vary. The air pressure should be in the range of the

spray pressure.

13.14 Calibrate the flow meter

For information on this, observe the operarting terminal operating

manual; section "Impulses per litre".

218

Cleaning, maintenance and repair

13.15

Eliminating limescale in the system

Indications that there may be lime deposits:

•

The nozzle body does not open or close.

•

Error messages on the control terminal

To eliminate limescale, use special acidification agents (e.g. PH FIX 5

from Sudau Agro).

DANGER

Health risk due to contact with acidification agents.

Observe the instructions for use on the packaging!

1. Completely clean the empty sprayer.

2. Fill 20 to 50 litres of flushing water into the spray liquid tank.

3. Start the spraying pump.

4. Pour the acidification agent (3 litres) into the spray liquid tank

through the folding cover.

5. Allow the mixture to circulate in the spray line for 10-15 minutes.

6. Stop the pump drive and then allow the mixture to rest for 5

minutes.

7. Dilute the mixture with fresh water until the colour changes to

yellow.

→

(pH 7 - yellow, pH 6 - orange, < pH 5 - pink)

8. AmaSelect:

Without running the pump, use the manual

nozzle selection to switch through all nozzle positions.

→ The diluted mixture is harmless and can be used to prepare the

spray liquid.

219

Cleaning, maintenance and repair

13.16 Field sprayer calibration

Test the field sprayer by carrying out calibration

•

before the start of the season.

•

each time a nozzle is changed.

•

to check the setting information in the spray tables.

•

in the case of deviations between the actual and required

spray rate [l/ha].

Any deviations between the actual and required spray rate [l/ha] may

be caused by:

•

the difference between the actual operational speed and that

indicated on the tractor meter and/or

•

natural wear to the spraying nozzles.

Calibration equipment:

(1) Quick-check beaker

(2) Stopwatch

Determining the actual spray rate while stationary via the individual nozzle output

Determine the nozzle output from at least 3 different nozzles. To do

this, check one nozzle on the left boom, one on the right boom and

one in the middle of the sprayer boom as described below.

Determine the precise spray rate [l/ha] required for the crop pro-

tection measure.

Determine the required spray pressure.

Operating terminal:

3.1 Enter the required spray rate into the operating terminal.

3.2 Enter the permissible spray pressure range for the spraying

nozzles fitted to the sprayer boom on the operating termi-

nal.

3.3 Switch the operating terminal from AUTOMATIC mode over

to the MANUAL mode.

Fill the spray liquid tank with water.

Switch on the agitator.

Manually set the required spray pressure.

Switch on spraying and check that all nozzles are functioning

perfectly.

Calculate the individual nozzle output [l/min] at several nozzles.

To do so, hold the quick-check beaker under a nozzle for pre-

cisely 30 seconds.

Switch off spraying.

10.

Calculate the average individual nozzle output [l/ha].

•

Using the table on the quick-check beaker.

•

By calculation.

•

Using the spray table.

220

Cleaning, maintenance and repair

Example:

Nozzle size

'06'

Intended operational speed

7 km/h

Nozzle output on the left boom:

0.85 l/30s

Nozzle output in the centre

0.84 l/30s

Nozzle output on the right boom:

0.86 l/30s

Calculated average value:

0.85 l/30s →

1.7 l/min

1. Calculate the individual nozzle output [l/ha] using the quick-

check beaker

(1)

→calculated spread rate 290 l/ha

(2)

→calculated spray pressure 1.6 bar

2. Calculate individual nozzle output [l/ha]

d [l/min] x

1200

= Spread rate[l/ha]

e [km/h]

ο d: Nozzle output (calculated average value) [l/min]

ο e: Operational speed [km/h]

1.7 [l/min] x

1200

291 [l/ha]

7 [km/h]

3. Read the individual nozzle output [l/ha] from the spray table

From the spray table (see page 231):

→ Spread rate 291 l/ha

→ Spray pressure 1.6 bar

If the calculated values for spread rate/spray pressure do not agree

with the set values:

•

Calibrate the flow meter (see the operating manual for the oper-

ator control terminal)

•

Check all nozzles for wear and blockages.

221

Cleaning, maintenance and repair

13.17 Nozzles

From time to time, check the seating of the slider

(Fig. 159/7).

•

To do this, insert the slider into the nozzle

body (Fig. 159/2) as far as possible using

moderate thumb pressure.

Do not insert the slider up to the stop when in a

new condition under any circumstances.

Fig. 155

13.17.1 Fitting the nozzle

1. Insert the nozzle filter (Fig. 159/1) into the nozzle body

(Fig. 159/2) from below.

2. Insert the nozzle (Fig. 159/3) into the bayonet nut (Fig. 159/4)

Different coloured bayonet nuts are available for the different nozzles.

3. Insert the rubber seal (Fig. 159/5) above the nozzle.

4. Press a rubber seal into the seat for the bayonet nut.

5. Position a bayonet nut on the bayonet connection.

6. Screw on the bayonet nut up to the stop.

13.17.2 Removing the diaphragm valve if the nozzle is dripping

Deposits on the diaphragm seat (Fig. 159/6) can cause the nozzles to

drip after the boom is shut-off. If this occurs, clean the diaphragm in

question as follows:

1. Pull the slider (Fig. 159/7) out of the nozzle body (Fig. 159/2)

towards the bayonet nut.

2. Remove the spring element (Fig. 159/8) and the diaphragm (Fig.

159/9).

3. Clean the diaphragm seat (Fig. 159/6).

4. Reassembly occurs in the reverse sequence.

Note the correct orientation for installing the spring element. For in-

stallation, the stepped, upwards-sloping edges on the left and right of

the housing of the spring element (Fig. 159/10) must slope up in the

direction of the boom profile.

222

Cleaning, maintenance and repair

13.19 Instructions on testing the field sprayer

•

Only authorised centres are permitted to carry out spray tests.

•

According to law, a spray test must be carried out:

6 months after commissioning (if not performed at time of

purchase) at the latest, then

ο every two years thereafter.

Field sprayer test kit (special equipment), order no.: 935680

Fig. 161/...

(1) Push-on cap (Order no.: 913 954) and

connector (Order no.: ZF195)

(2) Flow meter connection

(Order no.: 919967)

(3) Pressure gauge connection

(Order no.: 7107000)

(4) O-Ring (Order no.: FC122)

(5) Hose connection (Order no.: GE095)

(6)

Sleeve nut (Order no.: GE021)

(7) Hose clip (Order no.: KE006)

(8) Plug-in socket (Order no.: 919345)

(9) O-Ring (Order no.: FC112)

(10) Turned socket (Order no.: 935679)

(11) Securing plug (Order no.: ZF195)

Fig. 157

224

Cleaning, maintenance and repair

Pump test - testing pump performance (delivery capacity, pressure)

1. Undo the sleeve nut (Fig. 162/1).

2. Attach the hose connection.

3. Tighten the sleeve nut.

Fig. 158

Flow meter test

1. Remove all spray lines from the part width

section valves (Fig. 163/1).

2. Connect the flow meter connection (Fig.

161/2) to a part width section valve and

connect to the tester.

3. Block the connections for the remaining part

width section valves using blanks (Fig.

161/1).

4. Switch on spraying.

Fig. 159

Pressure gauge test

1. Remove a spray line from a part width section valve.

2. Connect the pressure gauge connection (Fig. 161/3) to a part

width section valve with the help of the turned socket.

3. Screw the check gauge 1/4 of an inch into the inside thread.

4. Switch on spraying.

225

Cleaning, maintenance and repair

13.20 Screw tightening torques

8.8

10.9

12.9

M 8

M 8x1

M 10

16 (17)

M 10x1

M 12

120

145

18 (19)

M 12x1,5

125

150

M 14

135

190

230

M 14x1,5

150

210

250

M 16

210

300

355

M 16x1,5

225

315

380

M 18

290

405

485

M 18x1,5

325

460

550

M 20

410

580

690

M 20x1,5

460

640

770

M 22

550

780

930

M 22x1,5

610

860

1050

M 24

710

1000

1200

M 24x2

780

1100

1300

M 27

1050

1500

1800

M 27x2

1150

1600

1950

M 30

1450

2000

2400

M 30x2

1600

2250

2700

M10

M12

M14

M16

M18

M20

M22

M24

2,4

4,9

8,4

20,6

40,7

70,5

112

174

242

342

470

589

Coated bolts have different tightening torques.

Observe the specific data for tightening torques in the maintenance

section.

226

Cleaning, maintenance and repair

13.21 Disposing of the field sprayer

Carefully clean the whole field sprayer (inside and out) before dispos-

ing of the field sprayer.

The following components are eligible for energy recovery*: spray

liquid tank, induction bowl, flushing water tank, fresh water tank, hos-

es and plastic fittings.

Metal parts can be scrapped.

Follow the statutory requirements for each individual material.

* Energy recovery

is the process of reclaiming the energy contained in plastics by burn-

ing them and using the energy released to generate electricity and/or

steam or to supply process heat. Energy recovery is suitable for

mixed and contaminated plastics, in particular for any plastics which

have come into contact with pollutants.

227

Spray table

14.1

Spray tables for flat-fan, anti-drift, injector and airmix nozzles,

spraying height 50 cm

•

The spray rates [l/ha] listed in the spray tables are only valid for

water. To convert the spray rates given into AUS, multiply these

by 0.88 and, for NP solutions, by 0.85.

•

Fig. 164 helps with the selection of the right nozzle type. The

nozzle type is determined by

ο the intended operational speed,

ο the required spray rate and

ο the required atomisation characteristic (fine, medium or

coarse-dropped) of the crop protection agent used for the

crop protection measure.

•

Fig. 165 is used to

ο determine the nozzle size.

ο determine the required spray pressure.

ο determine the required individual nozzle output for calibrat-

ing the field sprayer.

Permissible pressure ranges for different nozzle types and sizes

Nozzle type

Manufactu-

Permissible pressure

rer

range [bar]

min. pres-

max. pres-

sure

XRC

TeeJet

Lechler

1,5

Air Mix

agrotop

Air Mix OC

IDK / IDKN

Lechler

ID3

01 - 015

ID3

02 - 08

TeeJet

TTI

AVI Twin

agrotop

TD Hi Speed

For further information about the nozzle characteristics, see the noz-

zle manufacturer's website.

www.agrotop.com / www.lechler-agri.de / www.teejet.com

228

Spray table

Determining the nozzle type, nozzle size, spray pressure and individual nozzle output

Determine the working point for the required spray rate (200

l/ha) and the intended operational speed (8 km/h).

At the working point, trace a line down the table. Depending on

the position of the working point, this line will run through the

cells for various nozzle types.

Select the best nozzle type for the crop protection measure in

question, with reference to the required atomisation characteris-

tic (fine, medium or coarse-dropped).

→

Nozzle choice for the example given above:

→

Nozzle type:

AI or ID

Go to the spray table (Fig. 165).

In the column with the intended operational speed (8 km/h), find

the required spray rate (200 l/ha) or a figure which is as close as

possible to the required spray rate (in this case, for example, 195

l/ha).

In the line with the required spray rate (195 l/ha),

ο read the nozzle sizes in question. Select a suitable nozzle

size (e.g.'03').

ο where the nozzle size column intersects with the selected

nozzle size, read the required spray pressure (e.g. 3.7 bar).

ο read the required individual nozzle output (1.3 l/min) for cal-

ibrating the field sprayer.

Required nozzle type:

AI / ID

Required nozzle size:

'03'

Required spray pressure:

3.7 bar

Required individual nozzle output for

calibrating the field sprayer:

1.3 l/min

230

Spray table

14.2

Spraying nozzles for liquid manure

Nozzle type

Manufacturer

Permissible pres-

sure range [bar]

min.

max.

pressure

3- jet

agrotop

7- hole

TeeJet

1,5

Lechler

1,5

Drag hose

AMAZONE

14.2.1 Spray table for three-ray nozzle, spraying height 120 cm

AMAZONE - spray table for three-ray nozzles (yellow)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

Water AUS

(bar)

(l/min)

1.0

0.36

0.32

1.2

0.39

0.35

1.5

0.44

0.39

1.8

0.48

0.42

2.0

0.50

0.44

2.2

0.52

0.46

2.5

0.55

0.49

2.8

0.58

0.52

103

3.0

0.60

0.53

106

AMAZONE - spray table for three-ray nozzles (red)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

Water AUS

(bar)

(l/min)

1.0

0.61

0.54

108

1.2

0.67

0.59

118

101

1.5

0.75

0.66

132

114

1.8

0.79

0.69

138

119

104

2.0

0.81

0.71

142

122

107

2.2

0.84

0.74

147

126

111

2.5

0.89

0.78

155

133

117

104

2.8

0.93

0.82

163

140

122

109

3.0

0.96

0.84

168

144

126

112

101

232

Spray table

AMAZONE - spray table for three-ray nozzles (blue)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

Water AUS

(bar)

(l/min)

1.0

0.86

0.76

152

130

114

101

1.2

0.94

0.83

166

142

124

110

1.5

1.05

0.93

186

159

140

124

112

102

1.8

1.11

0.98

196

167

147

131

117

107

2.0

1.15

1.01

202

173

152

135

121

110

101

2.2

1.20

1.06

212

182

159

141

127

116

106

2.5

1.26

1.12

224

192

168

149

135

122

112

2.8

1.32

1.17

234

201

176

156

141

128

117

101

3.0

1.36

1.20

240

206

180

160

144

131

120

103

AMAZONE - spray table for three-ray nozzles (white)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

Water AUS

(bar)

(l/min)

1.0

1.16

1.03

206

177

155

137

124

213

103

1.2

1.27

1.12

224

192

168

149

134

222

112

1.5

1.42

1.26

252

217

190

168

151

138

126

109

1.8

1.56

1.38

277

237

207

184

166

151

139

119

104

2.0

1.64

1.45

290

249

217

193

174

158

145

125

109

2.2

1.73

1.54

307

263

230

204

185

168

154

132

115

2.5

1.84

1.62

325

279

244

216

195

178

163

140

122

2.8

1.93

1.71

342

293

256

228

205

187

171

147

128

3.0

2.01

1.78

356

305

267

237

214

194

178

153

134

233

Spray table

14.2.2 Spray table for 7-hole nozzles

AMAZONE spray table for 7-hole nozzle SJ7-02VP (yellow)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

0.55

0.49

2.0

0.64

0.57

114

2.5

0.72

0.64

128

110

3.0

0.80

0.71

142

122

107

3.5

0.85

0.75

150

129

113

100

4.0

0.93

0.82

164

141

123

109

AMAZONE spray table for 7-hole nozzle SJ7-03VP (blue)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

0.87

0.77

154

132

116

103

2.0

1.00

0.88

176

151

132

117

106

2.5

1.10

0.97

194

166

146

129

116

106

3.0

1.18

1.04

208

178

156

139

125

113

104

3.5

1.27

1.12

224

192

168

149

134

122

112

4.0

1.31

1.16

232

199

174

155

139

127

116

AMAZONE spray table for 7-hole nozzle SJ7-04VP (red)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

1.17

1.04

208

178

156

139

125

113

104

2.0

1.33

1.18

236

202

177

157

142

129

118

101

2.5

1.45

1.28

256

219

192

171

154

140

128

110

3.0

1.55

1.37

274

235

206

183

164

149

137

117

103

3.5

1.66

1.47

295

253

221

196

177

161

147

126

110

4.0

1.72

1.52

304

261

228

203

182

166

152

130

114

AMAZONE spray table for 7-hole nozzle SJ7-05VP (brown)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

1.49

1.32

264

226

198

176

158

144

132

113

2.0

1.68

1.49

298

255

224

199

179

163

149

128

112

2.5

1.83

1.62

324

278

243

216

194

177

162

139

122

3.0

1.95

1.73

346

297

260

231

208

189

173

148

130

3.5

2.11

1.87

374

321

281

249

224

204

187

160

140

4.0

2.16

1.91

382

327

287

255

229

208

191

164

143

234

Spray table

AMAZONE spray table for 7-hole nozzle SJ7-06VP (grey)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

1.77

1.57

314

269

236

209

188

171

157

135

118

2.0

2.01

1.78

356

305

267

237

214

194

178

153

134

2.5

2.19

1.94

388

333

291

259

233

212

194

166

146

3.0

2.35

2.08

416

357

312

277

250

227

208

178

156

4.0

2.61

2.31

562

396

347

308

277

252

231

198

173

AMAZONE spray table for 7-hole nozzle SJ7-08VP (white)

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

2.28

2.02

404

346

303

269

242

220

202

173

152

2.0

2.66

2.35

470

403

353

313

282

256

235

201

176

2.5

2.94

2.60

520

446

390

347

312

284

260

223

195

3.0

3.15

2.79

558

478

419

372

335

304

279

239

209

4.0

3.46

3.06

612

525

459

408

367

334

306

262

230

14.2.3 Spray table for FD nozzles

AMAZONE spray table for FD-04 nozzle

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1,5

1,13

1,00

200

171

150

133

120

109

100

2,0

1,31

1,15

230

197

173

153

138

125

115

2,5

1,46

1,29

258

221

194

172

155

141

129

111

3,0

1,60

1,41

282

241

211

188

169

154

141

121

106

4,0

1,85

1,63

326

279

245

217

196

178

163

140

122

AMAZONE spray table for FD-05 nozzle

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1,5

1,41

1,24

248

213

186

165

149

135

124

106

2,0

1,63

1,44

288

247

216

192

173

157

144

123

108

2,5

1,83

1,61

322

276

242

215

193

176

161

138

121

3,0

2,00

1,76

352

302

264

235

211

192

176

151

132

4,0

2,31

2,03

406

348

305

271

244

221

203

174

152

235

Spray table

AMAZONE spray table for FD-06 nozzle

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

1.70

1.49

298

255

224

199

179

163

149

128

112

2.0

1.96

1.72

344

295

258

229

206

188

172

147

129

2.5

2.19

1.93

386

331

290

257

232

211

193

165

145

3.0

2.40

2.11

422

362

317

282

253

230

211

181

158

4.0

2.77

2.44

488

418

366

325

293

266

244

209

183

AMAZONE spray table for FD-08 nozzle

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

2.26

1.99

398

341

299

265

239

217

199

171

149

2.0

2.61

2.30

460

394

345

307

276

251

230

197

173

2.5

2.92

2.57

514

441

386

343

308

280

257

220

193

3.0

3.20

2.82

563

483

422

375

338

307

282

241

211

4.0

3.70

3.25

650

557

488

433

390

355

325

279

244

AMAZONE spray table for FD-10 nozzle

Pressu-

Nozzle output

AUS spray rate (l/ha)

/ km/h

per nozzle

Water AUS

(bar)

(l/min)

1.5

2.83

2.49

498

427

374

332

299

272

249

214

187

2.0

3.27

2.88

576

494

432

384

345

314

288

246

216

2.5

3.65

3.21

642

551

482

429

385

350

321

275

241

3.0

4.00

3.52

704

604

528

469

422

384

352

302

264

4.0

4.62

4.07

813

697

610

542

488

444

407

348

305

236

Spray table

14.3

Spray table for drag hose unit

AMAZONE Spray table with dosing disc 4916-26 (dia. 0.65 mm)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

per dosing disc

Water AUS

(bar)

(l/min)

1,0

0,20

0,18

1,2

0,22

0,19

1,5

0,24

0,21

1,8

0,26

0,23

2,0

0,28

0,25

2,2

0,29

0,26

103

2,5

0,31

0,27

110

2,8

0,32

0,28

113

3,0

0,34

0,30

120

103

3,5

0,36

0,32

127

109

4,0

0,39

0,35

138

118

104

AMAZONE Spray table with dosing disc 4916-32, (dia. 0.8 mm)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

per dosing disc

Water AUS

(bar)

(l/min)

1,0

0,31

0,27

110

1,2

0,34

0,30

120

103

1,5

0,38

0,34

135

115

101

1,8

0,41

0,36

145

124

109

2,0

0,43

0,38

152

130

114

101

2,2

0,45

0,40

159

137

119

106

2,5

0,48

0,42

170

146

127

113

102

2,8

0,51

0,45

181

155

135

120

109

3,0

0,53

0,47

188

161

141

125

113

103

3,5

0,57

0,50

202

173

151

135

121

110

101

4,0

0,61

0,54

216

185

162

144

130

118

108

237

Spray table

AMAZONE Spray table for dosing disc 4916-39, (dia. 1.0 mm) (standard)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

per dosing disc

Water AUS

(bar)

(l/min)

1,0

0,43

0,38

153

131

114

101

1,2

0,47

0,41

167

143

124

110

100

1,5

0,53

0,47

187

160

141

126

112

102

1,8

0,58

0,51

204

175

154

137

122

112

102

2,0

0,61

0,53

216

185

162

144

130

118

108

2,2

0,64

0,56

227

194

170

151

136

124

114

2,5

0,68

0,59

240

206

180

160

142

132

120

103

2,8

0,71

0,62

251

215

189

168

151

137

126

108

3,0

0,74

0,64

262

224

197

175

158

143

131

112

3,5

0,79

0,69

280

236

210

186

168

153

140

118

105

4,0

0,85

0,74

302

259

226

201

181

165

151

130

113

AMAZONE Spray table for dosing disc 4916-45, (dia. 1.2 mm)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

per dosing disc

Water AUS

(bar)

(l/min)

1,0

0,57

0,50

202

173

151

135

121

110

101

1,2

0,62

0,55

219

188

165

146

132

120

110

1,5

0,70

0,62

248

212

186

165

149

135

124

106

1,8

0,77

0,68

273

234

204

182

164

148

137

117

102

2,0

0,81

0,72

287

246

215

192

172

157

144

123

108

2,2

0,86

0,76

304

261

228

203

183

166

152

131

114

2,5

0,92

0,81

326

279

244

217

196

178

163

140

122

2,8

0,96

0,85

340

291

255

227

204

186

170

146

128

3,0

1,00

0,89

354

303

266

236

213

193

177

152

133

3,5

1,10

0,97

389

334

292

260

234

213

195

167

146

4,0

1,16

1,03

411

352

308

274

246

224

206

176

154

AMAZONE Spray table for dosing disc 4916-55, (dia. 1.4 mm)

Pres-

Nozzle output

AUS spray rate (l/ha)

sure

/ km/h

per dosing disc

Water AUS

(bar)

(l/min)

1,0

0,86

0,76

304

261

228

203

183

166

152

131

114

1,2

0,93

0,82

329

282

247

219

198

180

165

141

124

1,5

1,05

0,93

372

319

278

248

223

203

186

160

139

1,8

1,15

1,02

407

349

305

271

245

222

204

175

153

2,0

1,22

1,08

432

370

324

288

259

236

216

185

162

2,2

1,27

1,12

450

385

337

300

270

245

225

163

168

2,5

1,35

1,19

478

410

358

319

287

261

239

205

179

2,8

1,43

1,27

506

434

380

337

304

276

253

217

190

3,0

1,47

1,30

520

446

390

347

312

284

260

223

195

3,5

1,59

1,41

563

482

422

375

338

307

282

241

211

4,0

1,69

1,50

598

513

449

399

359

327

299

257

225

238

(Density 1.28 kg/l, i.e. approx. 28 kg N for 100 kg of liquid fertiliser or 36 kg N for 100 litres of liquid fertiliser at

5bij 5

10 °C)

Sol. N

27,8

35,8

144,6

186,0

261,2

335,8

136

378,0

485,0

33,3

42,9

150,0

193,0

266,7

342,7

138

384,0

493,0

38,9

50,0

155,7

200,0

272,0

350,0

140

389,0

500,0

44,5

57,1

161,1

207,3

100

278,0

357,4

142

394,0

507,0

50,0

64,3

166,7

214,2

102

283,7

364,2

144

400,0

515,0

55,5

71,5

172,3

221,7

104

285,5

371,8

146

406,0

521,0

61,6

78,5

177,9

228,3

106

294,2

378,3

148

411,0

529,0

66,7

85,6

183,4

235,9

108

300,0

386,0

150

417,0

535,0

75,0

92,9

188,9

243,0

110

305,6

393,0

155

431,0

554,0

77,8

100,0

194,5

250,0

112

311,1

400,0

160

445,0

572,0

83,4

107,1

200,0

257,2

114

316,5

407,5

165

458,0

589,0

89,0

114,2

204,9

264,2

116

322,1

414,3

170

472,0

607,0

94,5

121,4

211,6

271,8

118

328,0

421,0

175

486,0

625,0

100,0

128,7

216,5

278,3

120

333,0

428,0

180

500,0

643,0

105,6

135,9

222,1

285,8

122

339,0

436,0

185

514,0

660,0

111,0

143,0

227,9

292,8

124

344,0

443,0

190

527,0

679,0

116,8

150,0

233,3

300,0

126

350,0

450,0

195

541,0

696,0

122,2

157,1

238,6

307,5

128

356,0

457,0

200

556,0

714,0

127,9

164,3

242,2

314,1

130

361,0

465,0

133,3

171,5

250,0

321,7

132

367,0

471,0

139,0

178,6

255,7

328,3

134

372,0

478,0

Amazone UX 11200 Trailed field sprayer. Operating Manual (2017) - page 5