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Item

Description

DC Output Specifications

Output logic

Positive Logic

Operating Voltage

IC200UDR010: 24Vdc / 12Vdc / 5Vdc;

IC200UDR228:

24Vdc / 12Vdc

Voltage Range

IC200UDR010: 24Vdc, +20%, -80%; IC200UDR228: 23.5 -
24.5Vdc

Output Current

IC200UDR010: 450mA;

IC200UDR228:

100mA

Maximum UL Pilot Duty Rating 0.75A at 24Vdc

Maximum Resistive Load
Rating

0.75A at 24Vdc; 0.5A at 12Vdc;

0.25A at 5Vdc

Output Voltage Drop

0.3Vdc maximum

Response

ON: 0.1ms maximum (24Vdc, 0.2A), OFF: 0.1ms maximum
(24Vdc, 0.2A)

OFF state leakage

0.1mA maximum

Isolation

1500Vac between field side and logic side, 500Vac between
groups

Fuse

Output should be fused externally. Otherwise, a load short can
damage the module output transistor, which is not user
replaceable.

Relay Output Specifications

Operating Voltage

5 to 30Vdc or 5 to 250Vac

Isolation

1500 V RMS between field side and logic side, 500 V RMS between
groups

Leakage Current

15 mA at 240Vac maximum

Maximum UL Pilot Duty Rating 2 amps at 24Vdc and 240Vac

Maximum Resistive Load
Rating

2 amps at 24Vdc and 240Vac

Minimum Load

1 mA

Maximum Inrush

5 amps per half cycle

Response Time

ON: 15 ms maximum, OFF: 15 ms maximum

Contact Life: Mechanical

20 x 106 mechanical operations

Contact Life: Electrical
Voltage
240Vac, 120Vac, 24Vdc

Current: Resistive
2A

Current: Lamp and
Solenoid
0.6A

Typical
Operations
200,000

High-Speed Counter Input / PWM and Pulse-Train Output Specifications

Maximum Counter Frequency 10kHz

Input Voltage

ON: 15V, OFF: 5V

Count Pulse Width

20% to 80% duty cycle at 10kHz

Count Registers

16bits

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Item

Description

Outputs

Load Voltage

Q1: IC200UDR010 = 5/12/24V; IC200UDR228 = 12/24V
Q2-Q4: See Relay output specifications

Maximum Pulse/PWM
Frequency

(Q1 only) 5kHz

Types available

Up to four HSC outputs or three HSC outputs plus one PT/PWM
output.

6.11.6

Wiring Diagram IC200UDR010, IC200UDR228

Figure 45

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Chapter 7:

VersaMax 40-Point Micro/Micro
PLUS PLCs

This chapter describes the features, specifications, and field wiring for 40-point VersaMax
Micro and VersaMax Micro PLUS PLCs.

IC200UDD040 40 Point Micro PLC, (24) 24Vdc In, (16) 24Vdc Out (Source), 24Vdc Power Supply

IC200UDD240 40 Point Micro PLC, (24) 24Vdc In, (12) 24Vdc Out with ESCP, (4) 24V LCDC Out,

24Vdc Power Supply

IC200UDR040 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 24Vdc Power Supply

IC200UDR140 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 120/240Vac Power Supply
IC200UDR440 40 Point Micro PLC, (24) 24Vdc In, (16) Relay Out, 12/24Vdc Power Supply

Note:

Firmware releases 4.00 and later require a Micro PLUS CPU, which has enhanced memory.
Firmware versions 4.00 cannot be used with the earlier hardware versions.

•

Micro and Micro PLUS PLCs support the same user logic memory size.

•

The specifications given in this chapter for Micro PLCs also apply to Micro PLUS PLCs.

7.1

Features of VersaMax 40-Point Micro PLCs

Figure 46

•

Supports up to four Expansion Units in any combination.

•

Removable screw-down

“

barrier-style

”

terminal strips with protective covers.

•

Built-in serial communications port supports SNP/ SNPX master and slave, Modbus
RTU master and slave, and Serial I/O.

•

Removable Memory Pack Module available.

•

Optional Port 2.

•

Run/Stop mode switch that can be configured as a run/stop switch, a memory
protect switch, and also used for clearing faults when a fatal fault exists.

•

Resettable calendar clock.

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•

Full-featured programming Instruction Set with floating point math. The application
program can be either Ladder Diagram (LD) or Instruction List (IL) format.

•

24K words of program memory, 32K words of registers.

•

Flash memory (ROM) for non-volatile program storage and for system firmware.

•

Configurable to read configuration and application program at power-up from
either RAM or flash memory (ROM).

•

Capacitor backs up RAM and the Time-of-Day clock for at least 30 minutes at 25
degrees C

•

Optional lithium battery backup for RAM and real-time clock.

•

Enhanced High-Speed Counter / Pulse Train commands for Jogging, Blending, and
Homing, plus configurable 32-bit Counters /PTO/ and 32-bit function blocks.

Figure 47

7.1.1

Run/Stop Switch

The Run/Stop switch can be configured as a run/stop switch or a memory protect switch and
used for clearing faults when a fatal fault exists.

7.1.2

Ports

Port 1 is a built-in RS-232 serial port with an RJ-45 connector.

A second port can be added to a 40-Point Micro PLC using one of the port Option Modules
described in Chapter 14:. If a second port is installed, both ports can be used for
programming. Only one port can be used at a time for programming, but both ports can be
used for monitoring at the same time.

Port 1 and the optional Port 2 are individually configurable for SNP master/slave, RTU
master/slave, and Serial I/O protocols. Both 4-wire and 2-wire RTU are supported when the

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RS-485 Port Option module is installed as port 2. Port 2 does not support hardware flow
control. When either port is being used for RTU slave, it automatically switches to SNP slave
mode when that port is being used by the programmer. If a port is configured for Serial I/O,
RTU Master, or SNP Master operation, that port defaults to SNP slave and automatically
reverts to SNP slave when the CPU is in Stop mode.

Either port can be  software-configured to set up communications between the CPU and
various  serial  devices.  An  external  device  can  obtain  power  from  the  port  if  it  requires
200mA or less at 5Vdc.

7.1.3

Analog Inputs

The RS232 Option Module (IC200USB001) or the RS485 Option Module (IC200USB002) can
provide two 0-10V analog inputs. See Chapter 14: for more information about option
modules. The two inputs can be used to adjust the values in analog registers %AI016 (input
1) and %AI017 (input 2). An example use for the analog inputs would be to set threshold
values for use in logical relationships with other inputs/outputs.

7.1.4

Removable Terminal Strips

The removable terminal assemblies are protected by hinged covers. After turning off power
to the Micro PLC, a terminal assembly and attached field wiring can be separated from the
Micro PLC by removing two screws.

7.1.5

Status LEDs

LEDs on the Micro PLC provide quick visual verification of operating status. In addition to
LEDs for Power, OK, and Run mode, there is an LED for each I/O point.

7.1.6

Backup Battery

The Micro PLC uses a large value capacitor to provide memory retention current to the
System/User RAM and the Time-of-Day clock when the power supply is either not present
or not powered up. The capacitor retains memory contents for at least 30 minutes.

To maintain memory for longer than this, a replaceable battery assembly can be installed in
the battery holder, as described in Chapter 15:. The Micro PLC reports the battery state to
the PLC Fault Table and also uses Status Bits %SA011 and %S0014 to indicate the battery
state.

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7.2

General Specifications of 40-Point VersaMax
Micro PLCs

Module Dimensions

Height: 90mm (3.6 inches), Depth: 76mm (3.0 inches)
Width: 150mm (6.0 inches)

Typical Scan Rate

1.7 ms/K for Boolean logic (see Appendix A:)

Real Time Clock accuracy (for Timer
contacts and Timer function blocks)

±0.5%

Time-of-Day Clock accuracy

±5 sec/day @10°C, ±5 sec/day @25°C, and
±11 sec/day @ 55°C or across full temperature range

Maximum number of slave devices per
RS-485 network

8 (can be increased with a repeater)

+24Vdc Output Power Supply
(for input circuits and user devices)

435mA maximum

+5Vdc output of Serial Ports

200mA per port, 400mA total for both ports, maximum

7.3

High-Speed Counters

VersaMax 40-Point Micro PLCs can be configured to provide built-in High-Speed Counter
and pulse operation. When configured for High-Speed Counter operation, inputs I1 to I8 can
be set up as:

•

Up to four Type A Counters or

•

One Type A and one Type B Counter or

•

Up to four Type A_32 Counters or

•

One Type A and one Type B_32 Counter

Each counter provides direct processing of rapid pulse signals up to 100kHz for industrial
control applications such as meter proving, turbine flow meter, velocity measurement,
material handling, motion control, and process control.

Each counter can be enabled independently. Type A counters can be configured for up or
down counting (default is up) and for positive or negative edge detection (default is
positive). The type B counter provides an A Quad B counting function.

See Chapter 18: for information about High-Speed Counter operation.

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7.4

IC200UDD040
40-Point Micro PLC, (24) 24Vdc In, (12) 24Vdc
Out with ESCP, (4) LCDC Out, 24Vdc Power
Supply

VersaMax Micro PLC IC200UDD040 accepts twenty-four DC inputs and provides twelve 24V
ESCP outputs and four 24Vdc low current outputs. It uses +24Vdc nominal input power for
PLC operation.

7.4.1

DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the
voltage level of the power supply input reaches and maintains  24Vdc. The 24Vdc power
source  for  the  PLC  must  have  enough  transient  current  capability  to  support  the  inrush
current  of  the  power  supply  and  to  maintain  a  24Vdc  voltage  level  (see  power  supply
specifications for inrush requirements).

7.4.2

DC Inputs

The twenty-four configurable DC inputs can be used as positive or negative logic standard
inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as
standard inputs, they are compatible with a wide range of input devices, such as
pushbuttons, limit switches, and electronic proximity switches.

The Micro PLC +24Vdc supply can be used for input devices and to power the DC input
circuits at about 8mA per input. The combination of input circuit current and external device
current must not exceed 435 mA.

7.4.3

DC Outputs

Outputs 1

–

4 can be used as standard, High-Speed Counter, Pulse-Width Modulated, Pulse

Train Outputs, or Pulse Train Outputs with Ramping. All standard outputs are all source-
type. Outputs can be used to switch devices like valves, lamps or contactors.

Outputs 5

–

16 provide Electronic Short-Circuit Protection.

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7.4.4

Micro PLC IC200UDD040 Specifications

Item

Description

Inputs

Twenty-four 24Vdc positive or negative logic inputs

Outputs

Sixteen 24Vdc outputs. Outputs 5-16 with ESCP

High-Speed Counters

Up to four Type A or one Type A and one Type B, or
four Type A_32, or one Type A_32 and one Type B_32

DC Power Specifications

Range

19.2Vdc to 30Vdc

Hold-up

10mS at 19.2Vdc

Inrush Current

1 Amp maximum at 30Vdc

Inrush Time

10mS for 1 Amp

Input Current

0.20 Amp typical at 24Vdc

Input Power Supply Rating

DC Input Specifications

Rated Input Voltage

24 volts DC

Input Voltage Range

0 to 30 volts DC

Input Current at 24Vdc

I1, I3, I5, I7: 8mA typical; other inputs 4.8mA typical

Input Impedance

I1, I3, I5, I7: 2.7 kΩ; other inputs: 4.7kΩ

Input Threshold Voltage

ON: 18Vdc minimum, OFF: 5Vdc maximum

Input Threshold Current

I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum
Other inputs: ON 3.3mA maximum, OFF: 1.6mA maximum

Response Time

1ms to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Output Specifications

Voltage Range

12Vdc / 24Vdc

External Power Supply

12/24Vdc

–

10%, +20%

Maximum Load Current

0.5A per point (Q1

–

Q4) at 24Vdc at 100 % ON duration

0.7A per point (Q5

–

Q16) at 24Vdc at 100 % ON duration

Minimum Switching Current

10mA

Maximum Inrush Current

Q1-Q4: 2A for 20ms, 1 pulse
Q5-Q16: 4A for 20ms, 1 pulse

Output Voltage Drop

0.3V maximum

OFF state leakage current

0.1mA maximum

Response Time

OFF to ON, ON to OFF: 1 ms maximum (24Vdc)

Isolation Voltage

1500V RMS between field side and logic side
500V RMS between groups

Fuse

None, outputs 5-16 are ESCP protected

Under-voltage shutdown

–

Q16: 5V minimum, 8V maximum

DC short circuit current

–

Q4: 5A maximum

Q5 - Q16: 0.7A maximum ESCP

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Item

Description

Peak short circuit current

Q5 - Q16:4A maximum

Delay time of peak short circuit
current

100 µS

Delay time of current limit

100 µS

High-Speed Counter Input and Output Specifications

Maximum Counter Frequency

100kHz

Input Voltage

ON : 18V, OFF: 5V

Count Pulse Width

20% to 80% of duty cycle at 100kHz

Count Registers

16/32 bits

Outputs

Load Voltage

12/24Vdc

Maximum Pulse/Pulse Train with
Ramping/PWM Frequency

PWM and PTO: 65kHz
Pulse Train with Ramping: 65kHz

Types available

Up to four HSC, PTO, PTO with Ramping and/or PWM outputs

7.4.5

Wiring Diagram, IC200UDD040

Figure 48

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7.5

IC200UDD240
40 Point Micro PLC, (24) 24Vdc In, (16) 24Vdc
Out (Sink), 24Vdc Power Supply

VersaMax Micro PLC IC200UDD240 accepts twenty-four DC inputs and provides sixteen DC
outputs. It uses +24Vdc nominal input power for PLC operation.

7.5.1

DC Power

If configured to disable power-up diagnostics, the PLC begins logic solution 100ms after the
voltage level of the power supply input reaches and  maintains  24Vdc. The 24Vdc power
source  for  the  PLC  must  have  enough  transient  current  capability  to  support  the  inrush
current  of  the  power  supply  and  to  maintain  a  24Vdc  voltage  level  (see  power  supply
specifications for inrush requirements).

7.5.2

DC Inputs

Twenty-four  configurable  DC  inputs  can  be  used  as  positive  or  negative  logic  standard
inputs.  Eight  of  these  inputs  can  be  used  for  High-Speed  Counter  inputs.  When  used  as
standard  inputs,  they  are  compatible  with  a  wide  range  of  input  devices,  such  as
pushbuttons, limit switches, and electronic proximity switches.

7.5.3

DC Outputs

Micro PLC IC200UDD240 has 16 Sink-type DC outputs. All outputs are isolated between field
and logic and are switching positive voltage. The outputs have one common incoming
supply (VC) and one common ground (COM). The outputs are able to drive high inrush
currents (8 times the rated current) and are protected against negative voltage pulses. This
makes it possible to switch lamps and inductive loads.

DC outputs can be used as standard, High-Speed Counter, Pulse-Width Modulated, Pulse
Train Outputs, or Pulse Train Outputs with Ramping.

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7.5.4

Micro PLC IC200UDD240 Specifications

Item

Description

Inputs

Twenty-four 24Vdc positive or negative logic inputs

Outputs

Sixteen transistor outputs, 24Vdc.

High-Speed Counters

Up to four Type A or one Type A and one Type B, or four Type A_32,
or one Type A_32 and one Type B_32

DC Power Specifications

Range

19.2Vdc to 30Vdc

Hold-up

10mS at 19.2Vdc

Inrush Current

1 Amp maximum at 30Vdc

Inrush Time

10mS for 1 Amp

Input Current

0.20 Amp typical at 24Vdc

Input Power Supply Rating

DC Input Specifications

Rated Input Voltage

24 volts DC

Input Voltage Range

0 to 30 volts DC

Input Current at 24Vdc

I1, I3, I5, I7: 8mA typical; other inputs 4.8mA typical

Input Impedance

I1, I3, I5, I7: 2.7 kΩ; other inputs: 4.7kΩ

Input Threshold Voltage

ON: 18Vdc minimum, OFF: 5Vdc maximum

Input Threshold Current

I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum
Other inputs: ON 3.3mA maximum, OFF: 1.6mA maximum

Response Time

1ms to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

Output Specifications

Voltage Range

12Vdc/24Vdc

External Power Supply

12/24Vdc

–

10%, +20%

Maximum Load Current

0.5A per point (Q1

–

Q24) at 24Vdc

Minimum Switching Current 10mA

Maximum Inrush Current

Q1-Q16: 2A for 20ms, 1 pulse

Output Voltage Drop

–

Q16:

0.3Vdc

OFF state leakage current

0.1mA

Response Time

OFF to ON, ON to OFF: 1 mS maximum @ 24Vdc

Isolation Voltage

1500V RMS between field side and logic side, 500V RMS between
groups

Fuses

None

Under-voltage shutdown

–

Q16: 5V minimum, 8V maximum

DC short circuit current

–

Q16: 0.7A minimum, 2A maximum

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Item

Description

High-Speed Counter Input and Output Specifications

Maximum Counter
Frequency

100kHz

Input Voltage

ON : 18V, OFF: 5V

Count Pulse Width

20% to 80% of duty cycle at 100kHz

Count Registers

16/32 bits

Outputs

Load Voltage

12/24Vdc

Maximum Pulse/PWM
Frequency

PWM and PTO: 65kHz
Pulse Train with Ramping: 65kHz

Types available

Up to four HSC, PTO, PTO with Ramping and/or PWM outputs

Figure 49

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7.6

IC200UDR040
40 Point Micro PLC, (24) 24Vdc In, (16) Relay
Out, 24Vdc Power Supply
IC200UDR140
40 Point Micro PLC, (24) 24Vdc In, (16) Relay
Out, 120/240Vac Power Supply
IC200UDR440
40 Point Micro PLC, (24) 24Vdc In, (16) Relay
Out, 12/24Vdc Power Supply

VersaMax Micro PLCs IC200UDR040, IC200UDR140, and IC200UDR440 each accept
twenty-four DC inputs and provide sixteen normally open 2 Amp relay outputs.

•

IC200UDR040 uses +24Vdc nominal input power for PLC operation.

•

IC200UDR140 uses 100Vac to 240Vac nominal input power for PLC operation.

•

IC200UDR440 uses +12/24Vdc nominal input power for PLC operation.

7.6.1

DC Inputs

Twenty-four configurable DC inputs can be used as positive or negative logic standard
inputs. Eight of these inputs can be used for High-Speed Counter inputs. When used as
standard inputs, they are compatible with a wide range of input devices, such as
pushbuttons, limit switches, and electronic proximity switches.

7.6.2

Relay Outputs

The sixteen normally open Form A relay outputs (SPST-single pole single throw) can
control many types of load devices such as motor starters, solenoids, and indicators. The
switching capacity of each of these circuits is 2 amps. An external source of AC or DC
power must be supplied to operate field devices.

The relay outputs can be configured as up to four HSC outputs. Relay outputs cannot be
used as Pulse Train or PWM outputs.

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7.6.3

Micro PLC IC200UDR040, IC200UDR140, IC200UDR440
Specifications

Item

Description

Inputs

Twenty-four 24Vdc positive/negative logic input circuits

Outputs

Sixteen normally open 2-amp relay circuits

High-Speed Counters

Up to four Type A or one Type A and one Type B, or four Type
A_32, or
one Type A_32 and one Type B_32

+24Vdc Output Power Supply

435mA maximum (for input circuits and user devices)

+5Vdc output of Serial Port

Serial Port 1, pin 7: 100mA maximum

Power Supply Specifications

Range

IC200UDR040, IC200UDR440: 19.2Vdc to 30Vdc
IC200UDR140: 100 -15% to 240 +10%Vac

Frequency

IC200UDR140: 50 -5% to 60 +5% Hz

Hold-up

IC200UDR040, IC200UDR440:10mS at 19.2Vdc
IC200UDR140: 10mS at 85 to 100Vac, 20mS at 100 to 265Vac

Inrush Current

IC200UDR040, IC200UDR440:1 Amp maximum at 30Vdc
IC200UDR140:

30 Amp maximum at 200Vac,

40 Amp maximum at 265Vac

Inrush Time

IC200UDR040, IC200UDR440:10mS for 1 Amp
IC200UDR140: 2 ms for 40Amp

Input Current

IC200UDR040, IC200UDR440:0.20 Amp typical at 24Vdc
IC200UDR140:

0.20 Amp typical at 200Vac

0.10 Amp typical at 100Vac

Input Power Supply Rating

IC200UDR040, IC200UDR440: 5W
IC200UDR140: 26 VA

DC Input Specifications

Rated Input Voltage

24 volts DC

Input Voltage Range

0 to 30 volts DC

Input Current at 24Vdc

I1, I3, I5, I7: 8mA typical; other inputs 4.8mA typical

Input Impedance

I1, I3, I5, I7: 2.7 kΩ; other inputs: 4.7kΩ

Input Threshold Voltage

ON: 18Vdc minimum, OFF: 5Vdc maximum

Input Threshold Current

I1, I3, I5, I7: ON 4.5mA maximum, OFF: 1.8mA minimum
Other inputs: ON 3.3mA maximum, OFF: 1.6mA maximum

Response Time

1ms to 20ms configurable as regular input; 100µs as HSC input

Isolation Voltage

1500V RMS field side to logic side, 500V RMS between groups

High-Speed Counter Input and Output Specifications

Maximum Counter Frequency

100kHz

Input Voltage

ON: 18V, OFF: 5V

Count Pulse Width

20% to 80% of duty cycle at 100kHz

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Item

Description

Count Registers

16/32 bits

Outputs

Load Voltage

Q1: 5/12/24V, Q2-Q4: See relay output specifications

Type available

Up to four HSC outputs. Pulse outputs not available.

Relay Output Specifications

Operating Voltage

5 to 30Vdc or 5 to 250Vac

Isolation

1500 V RMS between field side and logic side, 500 V RMS
between groups

Leakage Current

15 mA at 240Vac maximum

Maximum UL Pilot Duty Rating

2 amps at 24Vdc and 240Vac

Maximum Resistive Load Rating 2 amps at 24Vdc and 240Vac

Minimum Load

10 mA

Maximum Inrush

IC200UDR040: 1.5A, 10ms
IC200UDR140: 9.4A, 20ms

Response Time

ON: 15 ms maximum, OFF: 15 ms maximum

Contact Life: Mechanical

20 x 106 mechanical operations

Contact Life: Electrical Voltage
240Vac, 120Vac, 24Vdc

Current: Resistive
2.0A

Current: Lamp and
Solenoid
0.6A

Typical Operations
200,000

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