Yamaha Grizzly YF70GG, YF70GPG, YF70GPSG. Service manual (2016) - part 3

 

  Главная      Manuals     Yamaha YF70GG, YF70GPG, YF70GPSG, YF70GPLG, YFM70GDXG, YFM70GDHG, YFM70GPXG, YFM70GPHG, YFM70GPSG, YFM70GPLG, YFM700FWAD. Service manual (2016)

 

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Yamaha Grizzly YF70GG, YF70GPG, YF70GPSG. Service manual (2016) - part 3

 

 

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TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Oil filter cartridge union bolt
M20
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
E
Oil hose union bolt (crankcase to
M12
1
18 Nm (1.8 m·kgf, 13 ft·lbf)
cylinder)
Oil pipe bolt (crankcase)
M14
2
35 Nm (3.5 m·kgf, 25 ft·lbf)
Oil pipe bolt (AC magneto cover)
M8
2
18 Nm (1.8 m·kgf, 13 ft·lbf)
Oil pump drive sprocket nut
M12
1
25 Nm (2.5 m·kgf, 18 ft·lbf)
LT
Oil pump driven sprocket nut
M12
1
25 Nm (2.5 m·kgf, 18 ft·lbf)
LT
Oil pump bolt
M6
3
See TIP.
Oil pump housing cover screw
M5
1
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Shift lever cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Shift lever 2 bolt
M6
1
14 Nm (1.4 m·kgf, 10 ft·lbf)
Fuel rail screw
M6
2
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Throttle cable locknut (throttle body
M6
1
0.8 Nm (0.08 m·kgf, 0.58 ft·lbf)
side)
Throttle cable housing cover screw
M4
3
2.0 Nm (0.20 m·kgf, 1.4 ft·lbf)
Drive belt cover bolt
M6
12
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Drive belt case bolt
M6
8
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Bearing housing bolt (primary
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
sheave assembly)
Bearing retainer bolt (bearing hous-
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
ing)
Primary sheave assembly nut
M16
1
140 Nm (14 m·kgf, 100 ft·lbf)
Primary sheave cap screw
M4
8
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Secondary sheave assembly nut
M16
1
100 Nm (10 m·kgf, 72 ft·lbf)
Secondary sheave spring retaining
M36
1
90 Nm (9.0 m·kgf, 65 ft·lbf)
nut
Clutch housing assembly bolt
M6
9
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Left-hand
thread
Clutch carrier assembly nut
M22
1
190 Nm (19 m·kgf, 137 ft·lbf)
Stake.
M
Crankcase bolt (M8)
M8
3
26 Nm (2.6 m·kgf, 19 ft·lbf)
Crankcase bolt (M6)
M6
14
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Main gallery bolt
M16
1
35 Nm (3.5 m·kgf, 25 ft·lbf)
LT
Stopper lever stopper bolt
M14
1
18 Nm (1.8 m·kgf, 13 ft·lbf)
Relief plug
M14
1
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Engine oil drain bolt
M14
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Shift drum stopper bolt
M14
1
18 Nm (1.8 m·kgf, 13 ft·lbf)
Dipstick guide bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Bearing retainer bolt (crankcase)
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LT
Middle drive pinion gear nut
M22
1
190 Nm (19 m·kgf, 137 ft·lbf)
Stake.
Middle drive shaft bearing housing
M10
4
38 Nm (3.8 m·kgf, 27 ft·lbf)
LT
bolt
2-14

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TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Middle drive shaft bearing retainer
Stake.
M8
4
29 Nm (2.9 m·kgf, 21 ft·lbf)
bolt
LT
Rear drive shaft coupling gear nut
M16
1
150 Nm (15 m·kgf, 108 ft·lbf)
LT
(middle gear side)
Left-hand
Middle driven shaft bearing retainer
M55
1
80 Nm (8.0 m·kgf, 58 ft·lbf)
thread
LT
Middle driven pinion gear bearing
M8
4
25 Nm (2.5 m·kgf, 18 ft·lbf)
housing bolt
Left-hand
Middle driven pinion gear bearing re-
M60
1
130 Nm (13 m·kgf, 94 ft·lbf)
thread
tainer
LT
Front drive shaft coupling gear nut
M16
1
115 Nm (11.5 m·kgf, 83 ft·lbf)
LT
(middle gear side)
Starter motor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Starter motor cover bolt
M5
2
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Starter motor lead nut
M6
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Starter motor lead terminal nut
M6
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Spark plug (new)
M10
1
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Stator coil assembly bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LT
Throttle position sensor screw
M5
2
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Intake air pressure sensor screw
M5
1
3.6 Nm (0.36 m·kgf, 2.6 ft·lbf)
Crankshaft position sensor bolt
M5
2
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
LT
Coolant temperature sensor
M12
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Gear position switch bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Reverse switch
M10
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Speed sensor bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
TIP
Breather plate cover bolt
Tighten the breather plate cover bolts to 10 Nm (1.0 m·kgf, 7.2 f·lbf) in the proper tightening sequence.
3
1
2
4
TIP
Camshaft cap bolt
Tighten the camshaft cap bolts to 10 Nm (1.0 m·kgf, 7.2 f·lbf) in the proper tightening sequence.
2-15

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TIGHTENING TORQUES
6
2
5
1
7
3
4
8
TIP
Cylinder head bolt and cylinder bolt
1. Temporarily tighten the cylinder head bolts (M6) and cylinder bolts (M6).
2. Tighten the cylinder head bolts (M11) to 30 Nm (3.0 m·kgf, 22 ft·lbf) in the proper tightening se-
quence.
3. Tighten the cylinder head bolts (M11) to 70 Nm (7.0 m·kgf, 51 ft·lbf) in the proper tightening se-
quence.
4. Loosen the cylinder head bolts (M11) 360°.
5. Tighten the cylinder head bolts (M11) to 30 Nm (3.0 m·kgf, 22 ft·lbf) in the proper tightening se-
quence.
6. Tighten the cylinder head bolts (M11) to the specified angle 85-90° in the proper tightening se-
quence.
7. Tighten the cylinder head bolts (M11) to the specified angle 85-90° in the proper tightening se-
quence again.
8. Tighten the cylinder head bolts (M6) and cylinder bolts (M6) to 10 Nm (1.0 m·kgf, 7.2 ft·lbf) in the
proper tightening sequence.
×4
FWD
×4
1
4
6
8
7
5
2
3
TIP
AC magneto cover bolt
Tighten the AC magneto cover bolts to 10 Nm (1.0 m·kgf, 7.2 ft·lbf) in the proper tightening sequence.
2-16

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TIGHTENING TORQUES
10
4
6
8
1
3
2
7
5
9
11
TIP
Oil pump bolt
Tighten the oil pump bolts to 10 Nm (1.0 m·kgf, 7.2 ft·lbf) in the proper tightening sequence.
3
1
2
2-17

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TIGHTENING TORQUES
EBS30020
CHASSIS TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Engine mounting bolt (front) (M6)
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LT
Engine mounting bolt (front) (M10)
M10
2
42 Nm (4.2 m·kgf, 30 ft·lbf)
Engine mounting bolt (rear) (M6)
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LT
Engine mounting bolt (rear) (M10)
M10
2
42 Nm (4.2 m·kgf, 30 ft·lbf)
Rubber damper nut (front side)
M10
2
42 Nm (4.2 m·kgf, 30 ft·lbf)
Rubber damper nut (rear side)
M10
2
42 Nm (4.2 m·kgf, 30 ft·lbf)
Trailer hitch bolt (for panel wheel
M10
2
55 Nm (5.5 m·kgf, 40 ft·lbf)
models)
Trailer hitch bolt (for cast wheel mod-
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
els)
Drive select lever unit bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Drive select lever guide bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Shift arm bolt
M6
1
14 Nm (1.4 m·kgf, 10 ft·lbf)
LT
Shift control cable nut
M14
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Drive select lever shift rod locknut
Left-hand
M6
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
(select lever unit side)
thread
Drive select lever shift rod locknut
M6
1
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
(shift arm side)
Brake pedal free play adjusting nut
M8
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Brake pedal height adjuster locknut
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Radiator bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Coolant reservoir bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuel tank bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuel pump nut
M6
6
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Fuel tank breather hose joint bolt
M6
1
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Throttle body joint clamp screw
M5
1
2.8 Nm (0.28 m·kgf, 2.0 ft·lbf)
(throttle body side)
Throttle body joint clamp screw (cyl-
M5
1
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
inder head side)
Skid plate bolt
M6
8
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Footrest bracket bolt
M8
4
16 Nm (1.6 m·kgf, 12 ft·lbf)
Footrest board bolt
M6
8
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Footrest board bolt (left)
M6
1
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footrest board nut
M6
10
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Top cover bolt
M6
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Top cover screw
M5
4
0.4 Nm (0.04 m·kgf, 0.29 ft·lbf)
Side panel bolt
M6
2
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Air filter case bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Air filter case joint clamp screw
M5
1
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
(throttle body side)
Air filter case joint clamp screw (air
M5
1
0.8 Nm (0.08 m·kgf, 0.58 ft·lbf)
filter case side)
2-18

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TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Air intake duct clamp screw
M5
1
0.8 Nm (0.08 m·kgf, 0.58 ft·lbf)
Storage compartment bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front carrier bolt
M8
4
34 Nm (3.4 m·kgf, 25 ft·lbf)
Front carrier bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front guard bolt
M8
4
34 Nm (3.4 m·kgf, 25 ft·lbf)
Front carrier bracket bolt
M8
2
34 Nm (3.4 m·kgf, 25 ft·lbf)
Front guard cover bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front guard cover bolt
M6
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Front grill bolt
M6
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Front grill bolt
M6
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Front fender bolt
M6
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Main switch locknut
M27
1
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Headlight cover bolt
M5
4
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Headlight unit screw
M5
4
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Front fender inner panel bolt
M6
5
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Front fender inner panel nut
M6
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Rear carrier bolt
M10
2
60 Nm (6.0 m·kgf, 43 ft·lbf)
Rear carrier bolt
M8
2
34 Nm (3.4 m·kgf, 25 ft·lbf)
Rear carrier bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear carrier bracket bolt
M10
2
60 Nm (6.0 m·kgf, 43 ft·lbf)
License plate bracket nut (for CDN)
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear fender bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear fender bolt
M6
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Rear fender bracket bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Rear storage compartment bracket
M5
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
screw
Tail/brake light unit nut
M5
2
2.8 Nm (0.28 m·kgf, 2.0 ft·lbf)
Front wheel nut
M10
8
55 Nm (5.5 m·kgf, 40 ft·lbf)
Front wheel axle nut
M20
2
260 Nm (26 m·kgf, 188 ft·lbf)
Stake.
Rear wheel nut
M10
8
55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel axle nut
M20
2
260 Nm (26 m·kgf, 188 ft·lbf)
Stake.
Brake hose joint bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Brake pipe locknut
M10
4
19 Nm (1.9 m·kgf, 14 ft·lbf)
Front brake caliper bolt
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
Front brake disc bolt
M8
8
30 Nm (3.0 m·kgf, 22 ft·lbf)
LT
Rear brake caliper bolt
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
Rear brake disc bolt
M8
8
30 Nm (3.0 m·kgf, 22 ft·lbf)
LT
Brake hose union bolt
M10
6
27 Nm (2.7 m·kgf, 20 ft·lbf)
Brake pad holding bolt
M6
4
17 Nm (1.7 m·kgf, 12 ft·lbf)
Brake pad holding bolt plug
M10
4
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Brake caliper guide pin
M8
4
17 Nm (1.7 m·kgf, 12 ft·lbf)
2-19

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TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Brake caliper retaining pin nut
M8
4
22 Nm (2.2 m·kgf, 16 ft·lbf)
Brake caliper bleed screw
M8
4
5 Nm (0.5 m·kgf, 3.6 ft·lbf)
Steering knuckle and front upper
M12
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
arm nut
Steering knuckle and front lower arm
M12
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
nut
Steering knuckle and tie-rod nut
M10
2
25 Nm (2.5 m·kgf, 18 ft·lbf)
Front upper arm nut
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
LS
Front lower arm nut
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
LS
Front shock absorber assembly nut
M10
4
45 Nm (4.5 m·kgf, 33 ft·lbf)
Front brake disc guard bolt
M6
6
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front brake hose holder bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Front arm protector bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear knuckle nut
M10
4
45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear upper arm nut
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
LS
Rear lower arm nut
M10
4
55 Nm (5.5 m·kgf, 40 ft·lbf)
LS
Rear shock absorber assembly nut
M10
4
45 Nm (4.5 m·kgf, 33 ft·lbf)
Rear brake disc guard bolt
M6
6
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear brake hose guide bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear brake disc cleaning plate bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear arm protector bolt
M6
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Rear arm protector nut
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Stabilizer joint nut
M10
4
56 Nm (5.6 m·kgf, 41 ft·lbf)
Stabilizer holder bolt
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
Handlebar cover bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Meter cover nut
M5
3
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Handle mounted light screw
M5
2
1.3 Nm (0.13 m·kgf, 0.94 ft·lbf)
Handlebar holder bolt
M8
4
20 Nm (2.0 m·kgf, 14 ft·lbf)
Shift control cable adjuster locknut
M6
1
3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Front brake master cylinder holder
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
bolt
Rear brake master cylinder holder
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
bolt
Brake fluid reservoir cap screw
M4
4
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Throttle lever assembly screw
M5
2
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Throttle lever assembly cover bolt
M4
3
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Front brake light switch screw
M4
1
1.2 Nm (0.12 m·kgf, 0.87 ft·lbf)
Rear brake light switch screw
M4
1
1.2 Nm (0.12 m·kgf, 0.87 ft·lbf)
Handlebar switch screw (left)
M5
2
3.5 Nm (0.35 m·kgf, 2.5 ft·lbf)
Horn switch holder screw (except for
M3
1
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
CDN)
Front brake lever pivot bolt
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
S
2-20

-------------------------------------------------------------------------------------------------------------------------------------------------------------

TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
Front brake lever pivot nut
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Rear brake lever pivot bolt
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
S
Rear brake lever pivot nut
M6
1
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Steering stem bolt
M8
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Steering stem bracket bolt
M10
2
51 Nm (5.1 m·kgf, 37 ft·lbf)
LT
Bearing retainer (steering stem)
M42
1
40 Nm (4.0 m·kgf, 29 ft·lbf)
Steering stem support bolt (except
M8
4
34 Nm (3.4 m·kgf, 25 ft·lbf)
LT
for EPS models)
Steering stem pinch bolt (for EPS
M8
1
35 Nm (3.5 m·kgf, 25 ft·lbf)
LT
models)
EPS unit bolt (for EPS models)
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
LT
Pitman arm nut (except for EPS
M16
1
190 Nm (19 m·kgf, 137 ft·lbf)
models)
Pitman arm nut (for EPS models)
M16
1
210 Nm (21 m·kgf, 152 ft·lbf)
EPS motor cover bolt (for EPS mod-
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
els)
Pitman arm and tie-rod nut
M10
2
25 Nm (2.5 m·kgf, 18 ft·lbf)
Tie-rod end locknut (pitman arm
M10
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
side)
Tie-rod end locknut (front wheel
Left-hand
M10
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
side)
thread
Differential assembly nut
M10
1
66 Nm (6.6 m·kgf, 48 ft·lbf)
Differential assembly bolt
M10
2
55 Nm (5.5 m·kgf, 40 ft·lbf)
LT
Differential gear oil filler bolt
M14
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Differential gear oil drain bolt
M10
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Differential case cover bolt
M8
5
24 Nm (2.4 m·kgf, 17 ft·lbf)
Differential motor bolt
M6
3
11 Nm (1.1 m·kgf, 8.0 ft·lbf)
Front drive shaft yoke nut (differen-
M14
1
62 Nm (6.2 m·kgf, 45 ft·lbf)
LT
tial case side)
Final drive assembly nut
M10
2
66 Nm (6.6 m·kgf, 48 ft·lbf)
Final gear oil filler bolt
M14
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Final gear oil drain bolt
M14
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Final gear oil level check bolt
M8
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Final drive case cover bolt
M8
11
23 Nm (2.3 m·kgf, 17 ft·lbf)
Final drive pinion gear bearing hous-
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
LT
ing bolt
Electrical components tray bolt
M6
3
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Positive battery lead bolt
M6
1
3.6 Nm (0.36 m·kgf, 2.6 ft·lbf)
Starter motor lead bolt
M6
1
3.6 Nm (0.36 m·kgf, 2.6 ft·lbf)
Lean angle sensor bolt
M5
2
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
EPS control unit screw (for EPS
M6
1
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
models)
Battery holding bracket fitting screw
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Battery holding bracket nut
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
2-21

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TIGHTENING TORQUES
Thread
Item
Q’ty
Tightening torque
Remarks
size
ECU (engine control unit) screw
M6
1
2.5 Nm (0.25 m·kgf, 1.8 ft·lbf)
Intake air temperature sensor screw
M5
1
1.5 Nm (0.15 m·kgf, 1.1 ft·lbf)
Rectifier/regulator bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Ignition coil bolt
M6
2
9 Nm (0.9 m·kgf, 6.5 ft·lbf)
Horn bracket bolt (except for CDN)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Frame ground bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
2-22

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LUBRICATION POINTS AND LUBRICANT TYPES
EBS20094
LUBRICATION POINTS AND LUBRICANT TYPES
EBS30021
ENGINE
Lubrication point
Lubricant/Sealant
Oil seal lips
LS
Bearings
E
O-rings
LS
or
E
Cylinder head bolt threads and washers
E
Crankshaft seals
E
Piston pin
E
Cylinder inner surface, piston, piston rings and ring grooves
E
Valve stems and stem ends (intake and exhaust)
E
Valve stem seals (intake and exhaust)
E
Valve lifter surfaces
E
Camshaft lobes
E
Oil pump rotors (inner and outer)
E
Oil pump shaft
E
Oil filter cartridge union bolt
E
Dipstick mating surface
E
Starter idler gear inner surface
E
Starter idler gear shafts
E
Starter wheel gear/Starter clutch
E
Clutch housing shaft end
LS
Clutch carrier assembly
E
One-way clutch bearing
E
Reverse idle gear shaft
E
Reverse idle gear
E
Secondary shaft
E
Middle driven pinion gear inner surface
M
Middle driven shaft splines
M
Shift drum
E
Shift forks and shift fork guide bar
E
Shift fork and transmission gear contact surface
M
Stopper lever and stopper lever shaft
E
Shift drum stopper ball
E
Shift lever 1 and shift lever 2
E
Transmission gears
E
Transmission washer and bearing
LS
Transmission collars
M
2-23

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LUBRICATION POINTS AND LUBRICANT TYPES
Lubrication point
Lubricant/Sealant
Yamaha bond No.1215
Crankcase mating surface
(Three Bond
No.1215®)
2-24

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LUBRICATION SYSTEM CHART AND DIAGRAMS
EBS20020
LUBRICATION SYSTEM CHART AND DIAGRAMS
EBS30022
ENGINE OIL LUBRICATION CHART
9
8
11
10
7
6
5
4
3
1
2
2-25

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LUBRICATION SYSTEM CHART AND DIAGRAMS
1. Oil pan
2. Oil strainer
3. Oil pump
4. Relief valve
5. Oil filter cartridge
6. Drive axle
7. Reverse idle gear shaft
8. Oil pipe (crankcase)
9. Oil hose (crankcase to cylinder)
10. Crankshaft
11. Cylinder head
2-26

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LUBRICATION SYSTEM CHART AND DIAGRAMS
EBS30023
LUBRICATION DIAGRAMS
6
1
2
3
5
4
7
8
3
9
2-27

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LUBRICATION SYSTEM CHART AND DIAGRAMS
1. Oil hose (crankcase to cylinder)
2. Oil pipe (crankcase)
3. Oil filter cartridge
4. Oil strainer
5. Oil pump
6. Oil pipe (AC magneto cover)
7. Reverse idle gear shaft
8. Drive axle
9. Relief valve
2-28

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LUBRICATION SYSTEM CHART AND DIAGRAMS
1
2
5
4
3
2-29

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LUBRICATION SYSTEM CHART AND DIAGRAMS
1. Camshaft
2. Crankshaft
3. Oil strainer
4. Oil pump
5. Oil pump driven sprocket
2-30

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COOLING SYSTEM DIAGRAMS
EBS20021
COOLING SYSTEM DIAGRAMS
1
2
3
10
9
8
7
6
5
4
2-31

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COOLING SYSTEM DIAGRAMS
1. Coolant reservoir hose
2. Radiator inlet hose
3. Coolant reservoir
4. Water pump
5. Water pump inlet hose
6. Water pump outlet pipe
7. Oil cooler inlet hose
8. Water pump outlet hose
9. Radiator outlet hose
10. Radiator
2-32

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CABLE ROUTING
EBS20022
CABLE ROUTING
Handlebar (front view 1)
2
3
1
4
5
5
3
4
E
D
B
A
D
B
2
1
F
C
G
1
5
2
8
4
2
3
4
3
1
5
6
H
9
7
10
I
8
3
1
2
4
6
11
7
5
9
10
2-33

 

 

 

 

 

 

 

 

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