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CG958H Wheel Loader. Manual - part 4

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When servicing hydraulic parts inside the front frame or front axle and the movable arm is

needed to be lifted, the bucket shall be located on a solid platform to prevent it from falling

and cause severe injuries.

Warning

During the operation, repair, lubrication, maintenance and operation of this machine, only

one person with operation certificate is allowed to operate machine or conduct servicing of

repair, lubrication, maintenance, etc. Other people shall stay away from the machine. When

operating the machine, it is prohibited to have more than one person in the cab.

Before maintaining or repairing the machine, please hang “please do not

operate” or similar warning label on the engine start switch or hydraulic

operation handle.

When maintaining or repairing the machine, shall wear hard cap, protective

goggles and other articles called for by the work environment.

When operating or maintaining the machine, shall not wear loose clothes or jewels, otherwise may

get entangled on the control lever or other parts of the machine.

Ensure all guard plates and cover plates are fixed on the machine.

Ensure there is no fragment, oil stain, tool or other irrelevant miscellaneous matters on the machine,

particularly on the console panel, passage or stairs.

Put the miscellaneous articles in order, such as dinner pail, tools and other miscellaneous articles

irrelevant to the machine.

e clear of the hand-and-arm signals at site and who give signals. Only receive signals from one

person.

Never contain maintenance solution in glass container.

Be careful when using cleaning agents.

Report all items needing repair.

Unapproved personnel are not all allowed to be on the machine.

Maintenance shall be conducted in accordance with the following requirements (except for

otherwise specified):

z Park the machine on horizontal ground

z Shift the shifting handle to neutral position.

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z Shift the hydraulic control lever to maintaining position

z Stop engine

z Press the parking switch button

z Turn the preheat start switch to “0” position and take off the key

Turn off the master switch

3.1 Get Familiar with the Machine

z Only those personnel who have received training and

obtained qualification are allowed operate and maintain

the machine.

z Read and comprehend operation and maintenance

instructions and safety issues, otherwise do not work on the machine.

z Failure to follow the instructions or ignorance of warnings may cause injuries.

z When there is oil or grease at or near the operation position, please remove it. Otherwise there

will be peril of slip.

z During the operation, repair, lubrication, maintenance and operation of this machine, only one

person with operation certificate is allowed to operate machine or conduct servicing of repair,

lubrication, maintenance, etc. Other people shall stay away from the machine. When operating

the machine, it is prohibited to have more than one person in the cab.

z Various checks on the machine shall be conducted prior to operation. Check whether all the

safety protective devices are in a safe status; whether the tires are worn and whether the tire

pressure is proper. Check whether there is abnormal phenomenon of oil leakage, water leakage,

gas leakage, deformation, looseness, abnormal sound, etc., which may cause malfunction or

severe accident.

3.2 Get in and off the Machine

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●

Climb up and down the machine only at places where there is a ladder or steps.

●

When getting in or off the machine, do not wear loose clothes such as headscarf or jewels,

otherwise they may be clamped and injuries may be caused.

●

Check the handrails and steps before getting in and off the machine; remove oil stains, lubricants

or mud if there is any. Besides, damages of parts shall be repaired and loose bolts shall be

fastened.

●

It is prohibited to jump onto or off the machine.

●

It is prohibited to get in or off the machine when the machine is moving.

● When getting in or off the machine, face the machine, hold the handrail and step on the steps; keep

three-point contact (two feet and one hand or two hands and one foot) to ensure the stability of the

body.

● It is prohibited to hold any control lever when getting in or off the machine.

●

It is not allowed to climb into the cab from the rear ladder of the machine or get off the machine

by the tires beside the cab.

●

Do not climb up or down the machine when carrying tools or

other articles; the needed tools shall be hoisted onto the

operation platform by rope.

3.3 Fire and Explosion Prevention

The fuel used by the engine of the loader, most lubricant

and some coolant are combustibles. It is very dangerous when

flame is close by and special care shall be taken.

z Do not leak the fuel on hot surface or electric components;

otherwise may cause fire.

z When fill fuel, the engine must be stopped. Do not smoke

when filling fuel or at the fuel-filling area.

Explosive gas will be generated around the storage battery;

keep flames away. Maintain and use storage battery in strict

compliance with the instructions in the product manual. Do not

smoke at places where storage battery is being charged or where

combustibles are stored.

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z Fasten the lids of containers in which the above stated combustible liquid is stored.

z Put the combustible liquid in protective containers and keep them at safe place. They shall be

stored by categories and marked accordingly. Prevent them from being used by non-staff people.

z Put oily cloth and other combustibles in protective containers and keep them at safe place.

z Remove combustibles accumulated on the machine, such as fuel, lubricant and other fragments.

z Do not conduct welding or flame cutting operation on tubes or boxes containing combustible

liquid. Before welding or cutting, must clean with fire-resistant fluid when these operations have

to be done.

z During the operation of the machine, when the exhaust outlet of the engine muffler is close to

dry grass, waste paper or other combustibles, special care shall be taken. Do not place the

machine at places with flames or burning bushes when it is practical.

z When parking the machine, take care to select parking place and avoid the high temperature

parts like the engine muffler close to combustibles.

z Clean and fasten all electrode terminals. Check for loose or worn wires everyday. Before

starting the machine, fasten loose wires and repair or replace worn wires.

z Check whether there is a leakage of fuel, engine oil or hydraulic oil. When there is, change the

damaged hose; complete the repair and cleaning before operation.

z Do not use flames when checking dark areas.

z Shall prepare a fire extinguisher and know how to use it. Inspect and maintain it according to

the instruction in the manual.

3.4 Fire Extinguisher

Take actions immediately should a fire arise:

z Must prepare a fire extinguisher for use; get familiar with operation of the fire extinguisher.

z Must prepare first-aid kit at the site. Check regularly and replenish medicines when necessary.

z Sort out some emergency telephone numbers (such as first-aid center, hospital, fire alarm) for

contact in emergency. Post these numbers at specified places

to ensure everyone is informed.

Location of the fire extinguisher:

3.5 Ether (when coldstart device is equipped on the

machine)

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