Diesel engine 12V 4000 G73, 16V 4000 G73. Manual - part 17

 

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Diesel engine 12V 4000 G73, 16V 4000 G73. Manual - part 17

 

 

Findings

Measure

Burn mark

This is caused by a malfunction in the liner / ring tribosystem. Usually they run

over the whole ring-travel area (TDC/BDC), starting at the first TDC-ring and

becoming more visible from the second TDC-ring 2 onwards and less pro‐

nounced from TDC-ring 1. The honing pattern is usually no longer visible and

displays a clearly defined (straight) edge to the undisturbed surface. The dam‐

aged surface is usually discolored. The circumferential length varies.
Liners with burn marks, or heat discoloration, starting in TDC ring 1 have to be

replaced.

Seizure marks, scuff‐

ing

Irregular circumference lengths and depths. Can be caused either by the pis‐

ton skirt or the piston crown. Material deposits on the liner (smear), heavy dis‐

coloration. Severe, visible scoring.
Replace liner.

Evaluation of findings and further measures

The findings in the start phase of oxidation discoloration and heat discoloration are similar. A thorough

investigation and compliance with the above evaluation criteria allow an unambiguous evaluation. To

avoid unnecessary disassembly work, it is recommended that another inspection be carried out after fur‐

ther operation of the engine.

7.3 Crankcase Breather

7.3.1 Crankcase breather – Oil separator element replacement, diaphragm check

and replacement

Preconditions

☑ Engine is stopped and starting disabled.

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Torque wrench, 6-50 Nm

F30027336

1

Ratchet adapter

F30027340

1

Engine oil
Filter element

(→ Spare Parts Catalog)

Diaphragm

(→ Spare Parts Catalog)

Gasket

(→ Spare Parts Catalog)

WARNING

Hot oil.

Oil can contain combustion residues which are harmful to health.

Risk of injury and poisoning!

• Wear protective clothing, gloves, and goggles / safety mask.

• Avoid contact with skin.

• Do not inhale oil vapor.

Replacing oil separator element

1.

Remove cover (2) with O-ring (3).

2.

Remove filter element (1) from housing (4).

3.

Insert new filter element in housing (4).

4.

Install cover (2) with new O-ring.

5.

Use torque wrench to tighten the screws of cover (2) to the specified torque.

Name

Size

Type

Lubricant

Value/Standard

Screw

 

Tightening torque

(Engine oil)

10 Nm − 2 Nm

6.

Replace further oil separator elements in the same way.

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Checking diaphragm

1.

Remove cover (4).

2.

Remove spring (5), gasket (2) and dia‐

phragm (3).

3.

Check diaphragm (3) for damage, fit new

diaphragm if used one is damaged.

4.

Install diaphragm (3) on housing (1).

5.

Install new seal (2) and spring (5) together

with cover (4).

6.

Use torque wrench to tighten the screws of cover (4) to the specified torque.

Name

Size

Type

Lubricant

Value/Standard

Screw

 

Tightening torque

(Engine oil)

10 Nm − 2 Nm

7.

Check diaphragms in further oil separators in the same way.

7.4 Valve Drive

7.4.1 Valve gear – Lubrication

Preconditions

☑ Engine is stopped and starting disabled.

Special tools, Material, Spare parts

Designation / Use

Part No.

Qty.

Engine oil

Valve gear – Lubrication

1.

Remove cylinder head covers (→ Page 76).

2.

Fill oil chambers of valve bridges with oil.

3.

Fill oil chambers of rocker arms and adjust‐

ing screws with oil.

4.

Install cylinder head covers (→ Page 76).

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