DDFP SERIES ENGINES FOR FIRE PUMP APPLICATIONS MP-4. Manual - part 14

 

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DDFP SERIES ENGINES FOR FIRE PUMP APPLICATIONS MP-4. Manual - part 14

 

 

DDFP

SECTION 4

Page 46-B

Fig. 4 - Engine Run-Stop Governor Control

V-71 AND V-92 SERIES ENGINES

Adjust the gap by loosening the four (4) Go venor Solenoid

Mounting Bolts (Fig. 3), slide the Solenoid to the desired

position and re-torque the mounting bolts. Re-check the gap

and repeat the adjustment if necessary . After the check is

completed return the mode selector switch to the  AUTO-

MATIC position.

WARNING:

DO NOT lea ve the MODE SELECT OR

switch in the MANU AL R UN position

during  AUTOMATIC operation. (The

controller will be una ble to stop the

engine and O VERHEAT D AMAGE

WILL RESULT)

When the adjustments have been completed, start the engine

from the ENGINE CONTROLLER (AEC), using the MAN-

UAL mode. Verify the Gap Dimension again, then stop the

engine. Return all controls to the AUTOMATIC mode.

INLINE 71 SERIES (Ref. Fig. 4, Pg. 42-B)

STEP 1. With the mounting brack et, torsion spring (under

levers), upper and lo wer le vers in place, adjust the upper

lever as follows:

A. Insert a 1/

4

" bolt aproximately 21/

2

" long through hole

in upper lever so it extends down through locating hole

in the mounting bracket.

B. Remove rocker cover and manually hold the injector

control tube in the 

NO

fuel position.

C. Push both levers down on shaft until they bottom, then

raise them 1/

8

" to provide free movement of the lower

lever.

D. After v erifying all conditions of steps  A, B and C,

torque the clamping bolt in the upper lever to 7-9 lb. ft.

STEP 2. Adjust rod length so there is a def inite tightness

when the manual operating handle passes through the

straight outw ard position near the end of its CCW tra

vel.

(Tightness equals zero clearance shortened by tw o turns of

one rod end).

STEP 3. Position the solenoids so the centerline of the slide

pin equally di vides the arc created by the mo vement of the

lever pin. See diagram (Fig. 4).

STEP 4. Adjust equalizer bar as follows:

A. Check to be sure the jam nuts on each solenoid shaft

are loose.

B. Rotate manual operating handle CCW to the lock ed

position for manual operation.

C. Remove small scre ws from rear co vers of both sole-

noids and remove covers.

D. Manually, push on one of the solenoid shafts until the

contacts at the rear of that solenoid open at least  1/

32

"

(0.79 mm).  While holding the solenoid shaft in this

position, tighten the jam nuts against the equalizer bar

on the plunder at a position that pro

vides a 0.020"

(0.51 mm) clearance at gap "A".

E. Manually, hold both solenoid shafts as described in 4D

above and tighten the tw o remaining jam nuts against

the equalizer bar without causing it to be f

orced in

either direction.  The 0.020" (0.51 mm) c

learance

should be maintained at gap "A".

STEP 5. Operate mechanism both electrically and manually

to verify smooth and trouble free operation. During electrical

check, verify that rear contacts on both solenoids open at

least 1/

32

". (0.79 MM) Readjust equalizer bar as required.

STEP 6. Reinstall covers on solenoids.

SEE STEP #2

SEE STEP #3

SEE STEP #4

SEE STEP #1

SEE STEP #5

SEE STEP #5

GAP "A"

SEE STEP #5

Page 47

TECHNICAL DATA

This section includes the Installation and Operating Data for all DDFP

engine models.  Additionally, the basic Engine Materials and

Construction are also pro vided. The specific model and page reference

are listed below.

Engine Mat'l

& Construction

Page

Installation &

Operation Data

Page

DDFP-03DN

DDFP-03DT

DDFP-L3DT

DDFP-T3DT

DDFP-L6FA

DDFP-T6FA

DDFP-06FA

DDFP-06FH

DDFP-L8FA

DDFP-08FA

DDFP-08FH

DDFP-12FT

DDFP-12FH

Engine Model

43 - Z - 1

43 - Z - 1

43 - Z - 1

43 - Z - 1

43 - Z - 2

43 - Z - 2

43 - Z - 2

43 - Z - 2

43 - Z - 2

43 - Z - 2

43 - Z - 2

43 - Z - 3

43 - Z - 3

43 - A 

43 - B 

43 - C 

43 - D 

43 - E

43 - F

43 - G 

43 - H 

43 -  I

43 -  J

43 - K 

43 - L 

43 - M 

SECTION 5

DDFP

..................................................................................

Page

Engine Control Wiring Diagram - DC ..............................37, 38
Engine Heater Wiring Diagram - AC ......................................39

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

-  1 & 2

NOTE: This Engine Is Intended For Indoor Installation Or In A Weatherproof Enclosure.

Basic Engine Description

All Speeds

Engine Manufacturer........................................................................................................

Detroit Diesel Corp.

Ignition Type ....................................................................................................................

Compression (Diesel)

Number of Cylinders ........................................................................................................

3

Bore and Stroke - in. (mm)..............................................................................................

3.875 x 4.5 (98 x 114)

Displacement - in.3 (L) ....................................................................................................

159 (2.6)

Compression Ratio ..........................................................................................................

21:1

Combustion System ........................................................................................................

Direct Injection

Engine Type......................................................................................................................

Inline, 2 Cycle

Aspiration ........................................................................................................................

Natural

Firing Order (CW Rotation) ..............................................................................................

1-3-2

Charge Air Cooling Type ..................................................................................................

None

Blower Type ....................................................................................................................

Roots

Blower Drive Ratio ..........................................................................................................

2.49:1

Rotation (Viewed from Front)

Clockwise ....................................................................................................................

Standard

Counter-Clockwise ......................................................................................................

Consult Factory

Engine Crankcase Vent System........................................................................................

Open

Dimensions and Weight

Length - in. (mm) (From Drive Flange)........................................................................

35.2 (894.3)

Width - in. (mm) ..........................................................................................................

29.6 (751.8)

Height -  in. (mm) (Above Crankshaft Center Line) ....................................................

31.3 (795.0)

Weight, Dry - lb. (kg) ..................................................................................................

1128 (512)

Wet - lb. (kg) ........................................................................................................

1205 (547)

Installation Drawing ........................................................................................................

D-436

Cooling System

1470

1760

2100

2350

2600

2800

3000

Engine H2O Heat - Btu/sec. (kJ/sec.)......................27 (28)

33 (35)

45 (47) 52 (55)

56 (59)

58 (61)

61 (64)

Engine Radiated Heat - Btu/sec. (kJ/sec.) ..........................................................................

11.8 (12.4)

Heat Exchanger Minimum Flow

60˚F Raw H2O - gal./min. (L/min.) .................... 4.5 (17)

5.0 (19)

6 (23)

6.5 (25) 7.0 (26)

7.5 (28)

8.0 (30)

95˚F Raw H2O - gal./min. (L/min.) .................... 6.5 (25)

7.0 (26)

8 (30)

8.5 (32) 9.0 (34)

9.5 (36)

10 (38)

Heat Exchanger Maximum Cooling H2O

Inlet Pressure - lb./in.2 (kPa) ..........................................................................................

20 (138)

Flow - gal./min. (L/min.)..................................................................................................

40 (151)

Thermostat, Start to Open - ˚F (˚C)......................................................................................

170 (77)

Fully Open - ˚F (˚C) ....................................................................................................

187 (86)

Engine Coolant Capacity - qt. (L) ........................................................................................

16 (14)

Coolant Pressure Cap - lb./in.2 (kPa) ..................................................................................

9 (62)

Maximum Engine H2O Temperature - ˚F (C) ......................................................................

200 (93)

Minimum Engine H2O Temperature - ˚F (˚C) ......................................................................

160 (71)

Electric System - DC

All Speeds

System Voltage (Nominal) ..............................................................................................

12

Battery Capacity for Ambients Above 32˚F - CCA @ 0˚F ..................................................

640

Voltage (Nominal) ........................................................................................................

12

Qty. per Battery Bank ..................................................................................................

1

SAE size per J537 ........................................................................................................

4D-640

Battery Cable Circuit*, Max Resistance - ohm ................................................................

0.00098

Battery Cable Minimum Size

0-120 in. Circuit* Length ........................................................................................

No. 00

121-160 in. Circuit* Length ........................................................................................

No. 000

161-200 in. Circuit* Length ........................................................................................

No. 0000

Charging Alternator Output - Amp. ..................................................................................

42

Starter Cranking Amps - @ 40˚ F ....................................................................................

470

Page 47-A-1

*Positive and Negative Cables Combined Length

(Continued)

DDFP-03DN

INSTALLATION & OPERATION DATA

**Based On Nominal System. Flow Analysis Must Be Done To Assure Adherance To System Limitations.

(Minimum Exhaust Pipe Diameter is based on 15 feet of pipe, one elbow, and a silencer

pressure drop no greater than one half the max. allowable back pressure.)

***Review For Power Deration If Air Entering Engine Exceeds 77˚ F (25˚ C).

53.2 (201) 53.9 (204)

65 (448)

3.2 (12.1)

68 (469)

3.9 (14.8)

40 (10.1)

40 (10.1)

Exhaust Flow - ft.3/min. (m3/min.)............................................

576 (16) 

646 (18)

710 (20)

762 (22)

818 (23)

Exhaust Temperature - ˚F (˚C)....................................................

840 (449) 840 (449)

845 (452) 855 (457) 860 (460)

Maximum Allowable Back Pressure -

in. H2O (kPa) ........................................................................

40 (10.1)

40 (10.1)

40 (10.1)

40 (10.1) 40 (10.1)

Min. Exhaust Pipe Dia.-in. (mm)** ..........................................

Fuel System

Fuel Pressure - lb./in.2 (kPa) ....................................................

70 (482)

72 (496)

74 (510)

75 (517)

76 (524)

Fuel Consumption - gal./hr. (L/hr.) ............................................

4.8 (18.2)

5.3 (20.0) 5.5 (20.8) 5.9 (22.3) 6.1 (23.1)

Fuel Return Rate - gal./hr. (L/hr.) ..............................................

50.0 (189) 50.0 (189) 50.0 (189) 50.0 (189) 50.0 (189)

Total Fuel Flow - gal./hr. (L/hr.)..................................................

54.8 (207) 55.3 (209) 55.5 (210) 55.9 (211) 56.1 (212)

Minimum Line Size - Supply - in. (mm)** ......................................................................

.50 (13) Sch. 40 - Black

Minimum Line Size - Return - in. (mm)** ......................................................................

.38 (10) Sch. 40 - Black

Maximum Allowable Fuel Pump Suction

Clean System - in. H2O (kPa) ......................................................................................

82 (20)

Dirty System - in. H2O (kPa) ......................................................................................

164 (40)

Maximum Allowable Head on Fuel Pump - ft. (m) ..........................................................

5.0 (1.5)

Fuel Filter Micron Size - Primary......................................................................................

30

Secondary ....................................................................................................

10

Fuel Injector/Timing - in. (mm)........................................................................................

1.490 (37.846)

Fuel Modulator/Setting ....................................................................................................

None

Heater System

All Speeds

Jacket Water Heater ........................................................................................................

Standard

Wattage (Nominal) ......................................................................................................

1000

Voltage - VAC, 1P ........................................................................................................

115

Optional Voltage - VAC, 1P ..........................................................................................

230

Lube Oil Heater (Required When Ambient Is Below 50˚F (10˚C)......................................

Optional

Wattage ........................................................................................................................

125

Induction Air System

Air Cleaner Type ........................................................................

Indoors Service Only - Washable

Air Intake Restriction Maximum Limit

Dirty Air Cleaner - in. H2O (kPa) ..........................................

20 (5.0)

20 (5.0)

20 (5.0)

20 (5.0)

20 (5.0)

Clean Air Cleaner - in. H2O (kPa) ..........................................

15 (2.3)

15 (2.3)

15 (2.3)

15 (2.3)

15 (2.3)

Engine Air Flow - ft.3/min. (m3/min.) ....................................

238 (6.7)

267 (7.6)

292 (8.3)

311 (8.8)

333 (9.4)

Lubrication System

All Speeds

Oil Pressure - normal - lb./in.2 (kPa) ..............................................................................

40-70 (276-433)

In Pan Oil Temperature - ˚F (˚C) ......................................................................................

200-235 (93-113)

Oil Pan Capacity - High - qt. (L) ......................................................................................

10.5 (9.9)

Low - qt. (L)......................................................................................................

7.5 (7.1)

Total Oil Capacity with Filters - qt. (L)..............................................................................

12.5 (11.8)

Performance

BMEP - lb./in.2 (kPa) ................................................................

88 (607)

88 (607)

84 (579)

80 (552)

76 (524)

Piston Speed - ft./min. (m/min.)................................................

1575 (480) 1763 (537) 1950 (594) 2100 (640) 2250 (685)

Noise - dB (A) @ 1m ................................................................

97

98

98.4 (EST) 98.6 (EST) 98.8 (EST)

Smoke - Bosch number ............................................................
Power Curve ....................................................................................................................

CDDA - 5034 - 02 

Page 47-A-2

DDFP-03DN

INSTALLATION & OPERATION DATA (Continued)

CDDA MAR 97 JTW

2100

2350

2600

Exhaust System

2100

2350

2800

3000

2350

2100

2600

2800

3000

2600

3000

2800

10 (3)

10 (3)

3.0 (76)

3.0 (76)

3.0 (76)

3.5 (89)

3.5 (89)

1470

1760

3.0 (76)

50.0 (189) 50.0 (189)

171 (4.8)

15 (2.3)

204 (5.8)

15 (2.3)

1760

1470

1470

1760

498 (14)

850 (454)

404 (11)

810 (432)

20 (5.0)

20 (5.0)

83 (572)

88 (607)

1103 (336) 1320 (402)

 

 

 

 

 

 

 

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