DIESEL PARTICULATE FILTER HANDLING. Manual - part 6

 

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DIESEL PARTICULATE FILTER HANDLING. Manual - part 6

 

 

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S13

(2) V2607-CR-E4

Differential Pressure Sensor and DPF Filter Complete
1. Remove the tube (5) from the differential pressure pipe (2).
2. Remove the tube (6) from the differential pressure pipe (3).
3. Remove the differential pressure sensor (7).
4. Loosen the DPF filter complete mounting bracket (1), (4).
5. Separate the DOC catalyst complete (12), DPF filter complete

(10) and DPF outlet body (8).

(3) V2607-CR-TE4, V3307-CR-TE4

Differential Pressure Sensor and DPF Filter Complete
1. Remove the tube (3) from the differential pressure pipe (4).
2. Remove the tube (5) from the differential pressure pipe (6).
3. Remove the differential pressure sensor (7).
4. Loosen the all DPF filter complete mounting screw (1), (2).
5. Separate the DOC catalyst complete (11), DPF filter complete

(9) and DPF outlet body (8).

(1) DPF Filter Complete Mounting 

Bracket

(2) Differential Pressure Pipe
(3) Differential Pressure Pipe
(4) DPF Filter Complete Mounting 

Bracket

(5) Tube
(6) Tube
(7) Differential Pressure Sensor

(8) DPF Outlet Body
(9) Gasket
(10) DPF Filter Complete
(11) Gasket
(12) DOC Catalyst Complete
(13) Exhaust Temperature Sensor (T0)
(14) Exhaust Temperature Sensor (T1)
(15) Exhaust Temperature Sensor (T2)

(1) DPF Filter Complete Mounting 

Screw

(2) DPF Filter Complete Mounting 

Screw

(3) Tube
(4) Differential Pressure Pipe
(5) Tube
(6) Differential Pressure Pipe
(7) Differential Pressure Sensor
(8) DPF Outlet Body

(9) DPF Filter Complete
(10) Collar (DPF)
(11) DOC Catalyst
(12) Exhaust Temperature Sensor (T0)
(13) Gasket
(14) Exhaust Temperature Sensor (T1)
(15) Gasket
(16) Gasket
(17) Exhaust Temperature Sensor (T2)

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S14

(4) V3800-CR-TE4, V3800-CR-TIE4, V3800-CR-TE4C, V3800-CR-TIE4C

Differential Pressure Sensor and DPF Filter Complete
1. Remove the tube (3) from the differential pressure pipe (10).
2. Remove the tube (4) from the differential pressure pipe (6).
3. Remove the differential pressure sensor (2).
4. Remove the DPF stay 2 (5).
5. Loosen the all DPF filter complete mounting screw (9).
6. Separate the DOC catalyst complete (14), DPF filter complete

(12) and DPF outlet body (11).

(1) Exhaust Temperature Sensor (T2)
(2) Differential Pressure Sensor
(3) Tube
(4) Tube
(5) DPF Stay 2
(6) Differential Pressure Pipe
(7) Exhaust Temperature Sensor (T1)
(8) Exhaust Temperature Sensor (T0)
(9) DPF Filter Complete Mounting 

Screw

(10) Differential Pressure Pipe
(11) DPF Outlet Body
(12) DPF Filter Complete
(13) DPF Collar
(14) DOC Catalyst Complete
(15) DPF Gasket
(16) DPF Gasket
(17) DPF Gasket

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S15

[4]  JUDGMENT OF REUSE OF DPF FILTER COMPLETE BEFORE 

CLEANING

IMPORTANT

• Before ordering to a cleaning contractor, follow the procedures below to make a judgment on whether the

separated DPF filter complete is reusable.

Judgment of Reuse by Service Dealer
1. Check to see that the surface of the removed DPF filter

complete on the exhaust gas outlet side is not darkened.

2. Check whether there is no crack or loss of the sealing part of the

cell holes on both ends of the filter (inlet side and outlet side).
If the number of missing sealing parts exceeds the allowable
limit, the filter complete cannot be reused even after cleaning.

3. Check whether there is no crack and loss of the ceramics

element. 
If there are any cracks or losses of the ceramics element, the
DPF filter complete cannot be reused even if it is cleaned. 

4. If it is judged that the DPF filter complete is not reusable, report

the result of the evaluation to the customer that requested the
filter cleaning, and replace the DPF filter complete with a new
one.

[5]  PREPARATION OF "AFTER-TREATMENT DEVICE EXCHANGE 

REPORT FORM"

IMPORTANT

• When replacing the DPF filter complete with a new one because the DPF filter complete cannot be reused,

make sure to prepare the "After-Treatment Device Exchange Report Form" and to send the report form to
KUBOTA sales company.

Preparation of "After-Treatment Device Exchange Report
Form"
1. Fill out the attached form (After-Treatment Device Exchange

Report Form).

2. Send the report form to a service representative of KUBOTA

sales company.

Number for 
judgment of 
non-reusability 
of filter

Allowable 
limit

D1803-CR-E4
D1803-CR-TE4
V2403-CR-E4
V2403-CR-TE4

Number of missing sealing 
parts: 10 or more

V2607-CR-E4

Number of missing sealing 
parts: 10 or more

V2607-CR-TE4
V3307-CR-TE4

Number of missing sealing 
parts: 15 or more

V3800-CR-TE4
V3800-CR-TIE4
V3800-CR-TE4C
V3800-CR-TIE4C

Number of missing sealing 
parts: 15 or more

ENGINE

DIESEL PARTICULATE FILTER HANDLING MANUAL, WSM

1-S16

[6] PREPARATION OF "DPF CLEANING ORDER FORM" 

Preparation of "DPF Cleaning Order Form"
1. Fill out the attached form (DPF Cleaning Order Form).
2. Enclose the form when sending DPF filter complete to a

cleaning contractor.

 

 

 

 

 

 

 

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