Index Suzuki Suzuki Grand Vitara JB416 / JB420 / JB419 - service and repair manual 2007 year
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Suzuki Grand Vitara JB416 / JB420 / JB419. Service manual - part 13
Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions .................................................1-1
Precautions............................................................. 1-1
Precautions for Engine (Petrol Engine Model) ...... 1-1Precautions for Engine (Diesel Engine Model) ...... 1-1
Engine General Information and Diagnosis ................................................. 1A-1
For Petrol Engine Model.........................................1A-1
Precautions...........................................................1A-1
Precautions on Engine Service ........................... 1A-1Precautions in Diagnosing Trouble ..................... 1A-1Precautions for DTC Troubleshooting................. 1A-2Precautions of ECM Circuit Inspection................ 1A-2Precautions of Electric Throttle Body System
Calibration......................................................... 1A-2
General Description .............................................1A-3
Statement on Cleanliness and Care ................... 1A-3Engine Diagnosis General Description ............... 1A-3On-Board Diagnostic System Description........... 1A-4Engine and Emission Control System
Description ........................................................ 1A-7
CAN Communication System Description........... 1A-7Air Intake System Description........................... 1A-10Electric Throttle Body System Description ........ 1A-11Description of Electric Throttle Body System
Calibration.......................................................1A-12
Generator Control System Description .............1A-12A/F Sensor Description ..................................... 1A-13Electronic Control System Description.............. 1A-14Engine and Emission Control Input / Output
Table ............................................................... 1A-15
Schematic and Routing Diagram......................1A-16
Engine and Emission Control System
Diagram ..........................................................1A-16
Engine and Emission Control System Flow
Diagram ..........................................................1A-18
ECM Input / Output Circuit Diagram..................1A-19
Component Location .........................................1A-25
Electronic Control System Components
Location ..........................................................1A-25
Diagnostic Information and Procedures..........1A-27
Engine and Emission Control System Check.... 1A-27Malfunction Indicator Lamp (MIL) Check .......... 1A-30DTC Check .......................................................1A-31
DTC Clearance .................................................1A-32DTC Table.........................................................1A-33Fail-Safe Table..................................................1A-39Scan Tool Data .................................................1A-41Visual Inspection ...............................................1A-47Engine Basic Inspection....................................1A-48Engine Symptom Diagnosis ..............................1A-52Malfunction Indicator Lamp Does Not Come
ON with Ignition Switch ON and Engine Stop (but Engine Can Be Started) ...........................1A-63
Malfunction Indicator Lamp Remains ON after
Engine Starts...................................................1A-65
DTC P0010: Camshaft Position Actuator
Circuit (For M16 Engine) .................................1A-66
DTC P0011 / P0012: Camshaft Position -
Timing Over-Advanced or System Performance / -Retarded (For M16 Engine)....1A-68
DTC P0030: HO2S Heater Control Circuit
(Sensor-1) .......................................................1A-70
DTC P0031 / P0032: HO2S Heater Control
Circuit Low / High (Sensor-1) ..........................1A-72
DTC P0037 / P0038: HO2S Heater Control
Circuit Low / High (Sensor-2) ..........................1A-75
DTC P0101: Mass Air Flow Circuit Range /
Performance....................................................1A-79
DTC P0102: Mass Air Flow Circuit Low Input ...1A-83DTC P0103: Mass Air Flow Circuit High Input ..1A-84DTC P0106: Manifold Absolute Pressure
Range / Performance ......................................1A-86
DTC P0107: Manifold Absolute Pressure
Circuit Low Input .............................................1A-87
DTC P0108: Manifold Absolute Pressure
Circuit High Input.............................................1A-89
DTC P0111: Intake Air Temperature Circuit
Range / Performance ......................................1A-91
DTC P0112: Intake Air Temperature Sensor
Circuit Low ......................................................1A-93
DTC P0113: Intake Air Temperature Sensor
Circuit High......................................................1A-95
DTC P0116: Engine Coolant Temperature
Circuit Range / Performance...........................1A-97
DTC P0117: Engine Coolant Temperature
Circuit Low ....................................................1A-100
DTC P0118: Engine Coolant Temperature
Circuit High....................................................1A-102