SsangYong: Engine Euro 4. Service manual - part 4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

GENERAL INFORMATION

D27DTP/D27DT (EU4)  SM - 2006.08

15

00

D27DTP/D27DT (EU4)

GENERAL

LIFTING POINTS

IRS Type

5-link Type

4-post Lift

Position the vehicle on the 4-post lift securely and chock the vehicle with chocks in front of and behind the wheels not to
move during working.

• Never be under the vehicle if supported with only

jack. If have to be under the vehicle, be sure to
use safety block.

• Use wheel block in front and rear of every wheel.

WARNING

Safety Jack and Safety Stand

If lift up the vehicle with safety jack and stand, should
be more careful during works.

• Be sure to use attachment during lifting to pre-

vent the lift from contacting with body floor.

• While lifting the vehicle, widen the lift floor as far

as possible to stabilize between vehicle front and
rear. When fixing the lift floor, be careful not to
contact with brake tube and fuel lines.

WARNING

• During lifting, be sure to check whether vehicle is

empty.

• Board-on lift connection device installed in front

of vehicle should be positioned in front of sill lo-
cating under the front door.

• Install lift connecting device on the edge of front

and rear of board-on lift.

NOTICE

GENERAL INFORMATION

D27DTP/D27DT (EU4)  SM - 2006.08

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

16

00

D27DTP/D27DT (EU4)

Tightening Torque By Bolt Specification

1. Metric bolt strength is embossed on the head of

each bolt. The strength of bolt can be classified as
4T, 7T, 8.8T, 10.9T, 11T and 12.9T in general.

2. Observe standard tightening torque during bolt

tightening works and can adjust torque to be proper
within 15 % if necessary. Try not to over max.
allowable tightening torque if not required to do so.

3. Determine extra proper tightening torque if tightens

with washer or packing.

4. If tightens bolts on the below materials, be sure to

determine the proper torque.

•

Aluminum alloy: Tighten to 80 % of above torque
table.

•

Plastics: Tighten to 20 % of above torque table.

TIGHTENING TORQUE OF STANDARD BOLTS

Bolt

Diameter

M3

M4

M5

M6

M8

M10

M12

M14

M16

M18

M20

M22

M24

Pitch

0.5

0.7

0.8

1.0

1.25

1.25

1.5

1.25

1.75

1.5

1.5

1.5

1.5

1.5

1.5

2.0

Standard Tightening Torque

4T

5

12

24

41

88

190

190

350

330

550

830

1,200

1,700

2,300

2,900

2,800

7T

9

20

40

68

160

330

310

580

550

910

1,100

2,000

2,800

3,800

4,900

4,700

9T

13

30

57

99

230

470

450

840

790

1,300

2,000

2,900

4,000

5,400

7,000

6,800

Max. Allowable Tightening Torque

4T

7

16

32

55

130

260

250

460

440

730

1,100

1,600

2,200

3,000

3,900

3,800

7T

12

27

53

91

210

430

420

770

730

1,200

1,900

2,700

3,700

5,000

6,500

6,300

Tightening Torque (kg.cm)

9T

17

40

77

130

310

620

600

1,100

1,000

1,900

2,700

3,800

5,300

7,200

9,400

9,100

D27DTP ENGINE

1114

TABLE OF CONTENTS

D27DTP (POWER UP) ENGINE ............................ 2

1. Structure and comparison ................................................. 2

2. Engine specifications and performance curve .................. 6

3. Tightening torque ............................................................... 9

4. Major changes in D27DTP (POWER UP) engine

(compared to D27DT) ...................................................... 12

D27DTP (POWER UP) ENGINE SYSTEM .......... 21

1. Engine compartment of D27DTP (POWER UP) ............. 21

2. Systems in engine compartment .................................... 24

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

2

1114

D27DT POWER UP ENGINE

D27DTP/D27DT (EU4)  SM - 2006.08

D27DTP/D27DT (EU4)

1. STRUCTURE AND COMPARISON

D27DTP (POWER UP) ENGINE

D27DTP (POWER UP) Engine - Front View

D27DT Engine - Front View

Air conditioner
compressor

Belt tensioner

Idle pulley

VGT Turbo charger

EGR Cooler

Coolant pump

pulley

Alternator

Crankshaft pulley

IOP Oil pan

Throttle body

Power steering
pump

Belt tensioner
pulley

Larger PCV oil

separator

Oil dipstick gauge

E-EGR valve

Cam position sensor
Tightening torque: 12 ± 1.7 Nm

Idle pulley

WGT Turbo charger

EGR Center pipe

Coolant pump pulley

Alternator

Crankshaft pulley

Oil pan

Intake manifold

Power steering pump

Belt tensioner pulley

Air conditioner
compressor

PCV oil separator

Oil dipstick gauge

Cam position sensor

Belt tensioner