Nissan Qashqai (2007-2010). Manual - part 511

STR-30

< ON-VEHICLE REPAIR >

STARTER MOTOR

3.

Check commutator surface.
• Grind with No. 500 - 600 emery paper if it has a rough surface. 

4.

Check diameter of commutator.

• Replace armature assembly if the measurement value is less

than the specified value. 

5.

Check depth of insulating mold from commutator surface.
• Undercut to 0.5 to 0.8 mm (0.020 to 0.031 in) if the depth is 0.2

mm (0.008 in) or less. 

SEL020Z

Commutator minimum di-
ameter

: Refer to SDS 

STR-31, 

"Starter Motor"

.

SEL021Z

SEL022Z

SERVICE DATA AND SPECIFICATIONS (SDS)

STR-31

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Starter Motor

INFOID:0000000000955279

Applied model

K9K

HR16DE

MR20DE

Type

M000T87881

M000T32171

S114-902A

MITSUBISHI make

MITSUBISHI make

HITACHI make

Reduction gear type

Reduction gear type

Reduction gear type

System voltage

[V]

—

12

12

No-load

Terminal voltage

[V]

—

11

11

Current

[A]

—

Less than 95

Less than 110

Revolution

[rpm]

—

More than 3,000

More than 3,000

Minimum diameter of commutator

[mm (in)]

—

28.8 (1.134)

28.0 (1.102)

Minimum length of brush

[mm (in)]

—

5.5 (0.217)

10.5 (0.413)

Brush spring tension

[N (kg, lb)]

—

17.7 (1.81, 3.98)

16.2 (1.65, 3.64)

Clearance between bearing metal and ar-
mature shaft

[mm (in)]

—

Less than 0.2 (0.008)

Less than 0.2 (0.008)

Clearance “L” between pinion front edge 
and pinion stopper

[mm (in)]

—

0.3 - 2.0 (0.012 - 0.079)

0.3 - 2.5 (0.012 - 0.098)

CL-1

TRANSMISSION & DRIVELINE

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SECTION 

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CONTENTS

CLUTCH

SYMPTOM DIAGNOSIS  ...............................

2

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

2

NVH Troubleshooting Chart  ......................................

2

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Service Notice or Precautions for Clutch  ..................

3

PREPARATION ............................................

4

PREPARATION ...................................................

4

Special Service Tools ................................................

4

Commercial Service Tools  ........................................

4

ON-VEHICLE MAINTENANCE .....................

5

CLUTCH PEDAL  .................................................

5

Inspection and Adjustment ........................................

5

CLUTCH FLUID ...................................................

6

Inspection ..................................................................

6

Air Bleeding Procedure  .............................................

6

ON-VEHICLE REPAIR ..................................

8

CLUTCH PEDAL  .................................................

8

Exploded View  ..........................................................

8

Removal and Installation ...........................................

8

Inspection ..................................................................

8

CLUTCH MASTER CYLINDER ..........................

10

Exploded View  ........................................................

10

Removal and Installation  .........................................

10

CLUTCH PIPING ...............................................

13

Exploded View .........................................................

13

Hydraulic Layout ......................................................

13

Removal and Installation  .........................................

14

REMOVAL AND INSTALLATION  ...............

15

CSC (CONCENTRIC SLAVE CYLINDER)  .......

15

Exploded View .........................................................

15

Removal and Installation  .........................................

15

CLUTCH DISC AND CLUTCH COVER  ............

16

HR16DE, MR20DE .....................................................

16

HR16DE, MR20DE : Exploded View  .......................

16

HR16DE, MR20DE : Removal and Installation  .......

16

HR16DE, MR20DE : Inspection  ..............................

17

K9K ............................................................................

18

K9K : Exploded View  ...............................................

18

K9K : Removal and Installation  ...............................

18

K9K : Inspection  ......................................................

19

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

20

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

20

Clutch Control System .............................................

20

Clutch Pedal  ............................................................

20

Clutch Disc  ..............................................................

20

Clutch Cover ............................................................

20

CL-2

< SYMPTOM DIAGNOSIS >

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000001043505

Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.

Reference

CL-5

CL-6

EM

-8

3

 (HR16DE), 

EM-194

 (MR20D

E

),

EM-298

 (K9K)

CL-15

CL-16

EM

-1

0

1

 (HR16DE), 

EM-219

 (MR20DE),

EM-326

 (K9K

)

SUSPECTED PARTS (Possible cause)

CLUTCH PE

DA

L (I

ns

pe

cti

o

n

 an

d 

ad

jus

tm

e

n

t)

CLUTCH LINE (Air in line)

ENGINE MO

UNTING

 (Loose)

CSC (Co

n

c

e

n

tric

 Sl

av

e Cy

lind

e

r) 

(W

orn

, d

irt

y o

r da

ma

ge

d)

CLUTCH DIS

C

 (Out of true)

CLUTCH DIS

C

 (Runou

t i

s

 ex

ce

ss

iv

e)

CLUTCH 

DIS

C

 (Lining broken)

CLUTCH DIS

C

 (Dirty or 

burned)

CLUTCH DIS

C

 (Oily)

CLUTCH 

DIS

C

 (W

orn out)

CLUTCH DIS

C

 (Hardened)

CLUTCH DIS

C

 (Lack of

 s

p

line

 gre

a

s

e

)

DIAPHRAGM SPRING 

(Damaged)

DIAPHRAGM 

SPRING (Out

 of

 tip

 a

lig

nm

en

t)

PRESSURE PLA

T

E (Di

s

tortion)

FL

YWHEE

L

 (Distortion)

Symptom

Clutch grabs/chatters

1

2

2

2

2

2

Clutch pedal spongy

1

2

Clutch noisy

1

Clutch slips

1

2

2

3

4

5

Clutch  does  not  disengage

1

2

3

3

3

3

3

3

3

4

4

5