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REAR DOOR DLK-243 < ON-VEHICLE REPAIR > [WITH I-KEY, WITHOUT SUPER LOCK] C D E F G H I J L M A B DLK N O P 3. Disconnect the rear door harness connector. 4. Remove the door hinge mounting nuts (door side), and then remove the rear door assembly. CAUTION: • When removing and installing the front door assembly, support the door with a jack and cloth to protect the door and body. • Perform work with 2 workers, because of it’s heavy weight. INSTALLATION Install in the reverse order of removal. CAUTION: • When removing and installing the rear door assembly, perform the fitting adjustment. Refer to 243, "DOOR ASSEMBLY : Adjustment" . • After installation, apply touch-up paint (the body color) onto the head of the door hinge mounting nuts. • Check the door hinge rotating part for poor lubrication. If necessary, apply body grease. DOOR ASSEMBLY : Adjustment INFOID:0000000000939223 CLEARANCE, SURFACE HEIGHT AND SURFACE MISMATCH ADJUSTMENT 1. Check the clearance and surface height and surface mismatch between the rear door and each part visu- 2. In case any parts are out of specification, adjust them according to the procedures shown below. 3. Remove the center pillar upper garnish and center pillar lower garnish. Refer to . 4. Loosen the door hinge mounting nuts on door side. 5. Adjust the surface height and surface mismatch of the rear door according to the fitting standard dimen- 6. Temporarily tighten the hinge mounting nuts on door side. 7. Loosen the door hinge mounting nuts and bolts on body side. 8. Raise the rear door at rear end to adjust clearance of the rear door according to the fitting standard dimen- 9. After adjustment tighten bolts and nuts to the specified torque. 10. Install the center pillar upper garnish and center pillar lower garnish. Refer to . DOOR STRIKER ADJUSTMENT Adjust the door striker so that it becomes parallel with the lock inser- Portion Clearance Surface height Front door – Rear door B – B 3.5 – 5.0 mm (0.138 – 0.197 in) - 1.5 – 0.5 mm (- 0.059 – 0.020 in) Rear door – Rear fender C – C 3.5 – 5.0 mm (0.138 – 0.197 in) - 1.5 – 0.5 mm (- 0.059 – 0.020 in) PIIB2804J |