Jaguar 5HP24 transmission. Service manual - part 22

First hammer in oil pipe 01.100 (to
clutch B) using the drift  5x46 001 534;
then hammer in oil pipe 01.110.

3.1/6

97087

3.2 Brake F with freewheel, 1st gear

Put O-ring 75.140 on cylinder F 75.010.
Press needle roller bearing 75.020 into
cylinder F with press-in fixture 5x46 001
006 in the mandrel press, and secure it
with snap ring 75.030.

3.2/1

92088

5 HP 24

77.070

77.080

77.090

77.100

77.010

77.040

77.020

77.140

77.030

77.050

77.060

77.110

77.210

/140

/150

77.130

77.120

/120

/130

/110

Put a light coat of grease (petroleum jelly)
on the inner and outer sealing lips of pis-
ton F 75.040, and press it into cylinder F.

Important!
Ensure that the piston is not misaligned.
Do not fold down the sealing lips.

Insert cup spring 75.050 and press it
down in the mandrel press with assembly
bracket 5x46 000 931; assemble the split
stop-ring 77.060.

Insert the complete clutch pack, begin-
ning with spring clutch disc 77.070.
This is then followed by outer clutch disc
77.080 and lined clutch disc 77.090.
Secure outer clutch disc 77.100 with snap
ring 77.110.

Important!
Making adjustments, Chapter 1.4.1

3.2/2

92089

92090

92091

Complete first gear freewheel 77.120 by
first pressing one of the freewheel’s two
covering washers completely into free-
wheel ring F.

Insert the freewheel cage (with the collar
at the top) into the freewheel outer race.

Important!
If installed incorrectly (upside down), it
will lock in the wrong direction.

Put on the covering washer for the free-
wheel and press it in.

3.2/3

92095

92096

92097