Jaguar 5HP24 transmission. Service manual - part 12

2.

Disassembly

2.1 Disassembly of the transmission

as of assembly group

Clamp transmission onto retaining bracket
5x46 001 208 and, fasten on to assembly
trolley or to work bench holder
5x46 000 763.
Remove the oil drain plug and let the oil
run out.

Wrench size

Oil drain plug = Allen screw, 8mm
Oil filler plug = Allen screw, 8mm

Remove the converter bracket and
remove the converter using two extractor
handles 5x56 000 090.

(Wrench size = 13 mm)
(Wrench size = 17 mm)

Important!
Draining oil.
Do not damage the converter bearing and
shaft seal of the pump.

Use a screwdriver to lift out the wiring
harness at the cable clamps.

2.1/1

97195

97196

97004

Turn the transmission 180°.
Disconnect the wiring harness plug and
pull it out.
Remove the plug holder by unscrewing
the machine screw.

(Wrench size = hexagon, 10 mm)

Remove the protective transport cap from
the selector shaft.
Move selector lever to the “N” position.
Unscrew the two hexagonal screws and
remove the position switch.

(Wrench size = hexagonal, 10 mm)

Remove the 22 machine screws used to
fasten the oil pan, and lift off the oil pan
and gasket.

(Wrench size = Torx - TX 27)

Important!
Remove any remains of the gasket from
the sealing surface.

2.1/2

97005

97006

97197

Remove the filter and the O-ring by
unscrewing the 2 machine screws.

(Wrench size = Torx - TX 27)

Disconnect the transport protection cap
from the wiring harness socket, unlock
the retaining clip using a suitable screw-
driver, and press the socket into the hous-
ing by hand.

Loosen the inductive transmitter screw
and remove together with holder.
Unscrew the screws with large heads
(M6), und remove the control unit as a
complete unit.

(Wrench size = Torx - TX 27)

2.1/3

97198

97009

97010