Isuzu Amigo / Axiom / Trooper / Rodeo / VehiCross. Service manual - part 657

TRANSFER CASE (STANDARD TYPE)

4D1–3

A/T model

A07RW001

The transfer case is used to provide a means of providing
power flow to the front axle. The transfer case also
provides a means of disconnecting the front axle,
providing better fuel economy and quieter operation when
the vehicle is driven on improved roads where four wheel
drive is not required. In addition, the transfer case
provides an additional gear reduction when placed in low
range, which is useful when difficult off–road conditions
are encountered.
A floor mounted shift lever is used to select the operating
range. When four wheel drive has been selected, the four
wheel drive indicator light is designed to come on when
the front axle has been engaged.

4D1–4 TRANSFER CASE (STANDARD TYPE)

Transfer Rear Oil Seal

Removal

1. Disconnect the rear propeller shaft from the transfer

case side.

2. Remove end nut and rear companion flange, use the

companion flange holder J–8614–11 to remove the
end nut.

266RW001

3. Use the universal puller to remove the rear

companion flange and O–ring.

4. Remove the oil seal from the transfer case.

Installation

To install, follow the removal steps in the reverse order,
noting the following points:

1. Install oil seal and apply engine oil to the oil seal outer

surfaces.

2. Apply the recommended grease (BESCO L2) or

equivalent to the oil seal lip.

3. Use the oil seal installer J–39208 to install the rear

seal to the transfer rear case.

220RS016

4. Rear companion flange and end nut.
5. Install the rear companion flange and O–ring.
6. Use the companion flange holder J–37221 to install a

new end nut and tighten to the specified torque.

Torque: 167 N·m (123 lb ft)

7. Use the punch J–39209 to stake the end nut at two

spots.

NOTE: Be sure to confirm that there is no crack at the
staked portion of the end nut after staking.

266RS001

TRANSFER CASE (STANDARD TYPE)

4D1–5

266RW002

8. Connect the rear propeller shaft to the transfer case

and tighten to the specified torque.

Torque: 63 N·m 46 (lb ft)

4D1–6 TRANSFER CASE (STANDARD TYPE)

Transfer Case Assembly

260R200002

Legend

(1) Transfer Protector
(2) Rear Propeller Shaft
(3) Front Propeller Shaft
(4) Front Console

(5) Select Lever Assembly (A/T)

Grommet Assembly (M/T)

(6) Transfer Control Lever
(7) Wiring Harness Connector
(8) Transmission – Transfer Bolt
(9) Transfer Case Assembly

Removal

NOTE: Before removing transmission & transfer
assembly from vehicle, change the transfer mode to 2WD
by pushing button switch on dash panel.

1. Disconnect the battery ground cable.
2. Drain the transfer case fluid.
3. Remove transfer protector.
4. Remove rear propeller shaft.

5. Remove the rear and front propeller shaft from the

transfer case side.

6. Disconnect the four oxygen sensor connectors from

the transmission harness.

7. Remove the right and left catalytic converter

assemblies and exhaust pipe.

8. Remove the transfer control lever knob.
9. Remove the selector lever assembly. Refer to

Selector Lever in the Section 7A.