Honda Passport (2002 year). Manual - part 16

 

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Honda Passport (2002 year). Manual - part 16

 

 

238

Technical Data

Front Suspension

Independent wishbone arms, torsion bar springs with
stabilizer bar.

Front Wheel Alignment

Toe-in



 2 mm (0.08 in.)

Camber

0

°

 

30

i

No more than 30

i

side-to-side variation

Caster

2

_

30

i

 

45

i

No more than 30

i

side-to-side variation

Rear Suspension

5-link, coil spring type with stabilizer bar and direct
double-acting shock absorbers.

Rear Wheel Alignment

Toe-in



 5 mm (0.2 in.)

Camber

0

°

 

1

°

Toe-Axis

1

_

Steering

Rack and pinion.

Service Brake

Hydraulic Front: Disc brake.

Rear: Self-adjusting drum brake, 

leading-trailing (2

WD

 model).

Disc brake (4

WD

 model).

Parking Brake

Mechanical, operating on rear wheels (2

WD

 model).

Mechanical, drum in disc, duo-servo, manual-adjusting,
operating on rear wheels (4

WD

 model).

Battery

Voltage

(V)

12

Cold-cranking performance

(Amp)

600

Reserve capacity

(Min.)

125

BCI group no.

24

Main Menu

Table of Contents

Technical Data

239

Rear Axle

Models

2WD

4WD

Models

2WD

4WD

Gear ratio

4 300

4 300

Gear ratio

4.300

4.300

Lubricant capacity

1.87 U.S. quarts

(1.77 liters)

Front Axle (4WD Model)

Gear ratio

4.300

Lubricant capacity

1.6 U.S. quarts (1.5 liters)

Shift-on-the-Fly System

Lubricant capacity

0.13 U.S. quarts (0.12 liters)

Wheels and Tires

Tire size

225/75R16

245/70R16

Wheel size

16 x 7 JJ

16 x 7 JJ

Tire pressure

29 psi (200 kPa)

26 psi (180 kPa)

Wheel nut
tightening torque

87 lb

.

ft (118 N

.

m )

Main Menu

Table of Contents

240

Technical Data

Fuses

Fuse boxes are installed on the left side of the
instrument panel and the right side of the engine
compartment. Each fuse box contains spare fuse
cartridges.

Replacing a fuse with one that has a higher rating
greatly increases the chances of damaging the
electrical system. If you do not have a replacement
fuse with the proper rating for the circuit, install one
with a lower rating.

Main Menu

Table of Contents

Technical Data

241

Fuse Box: Instrument Panel

Amperage

Applicability

1

20A

Accessory power sockets

2

–––

3

15A

Cigarette lighter

4

15A

Dash/parking lights

5

10A

Interior lights

6

15A

Brake lights, cruise control

7

20A

Power door locks

8

10A

Mirror defoggers

9

15A

Rear window defogger

10

15A

Rear window defogger

11

15A

Gauges, indicators

12

15A

Charging system, fuel injection

13

15A

Ignition system

14

15A

Turn signals, backup lights

15

15A

ABS, 4WD, cruise control

16

20A

Windshield wiper/washer

17

10A

Rear wiper/washer

18

10A

Security & keyless entry

19

15A

Audio system

20

20A

Starter

21

30A

Power windows, moonroof

22

10A

SRS

23

–––

Main Menu

Table of Contents

242

Technical Data

Fuse Box: Engine Compartment

Amperage

Applicability

1

15A

Hazard Warning Light

2

10A

Horn

3

–––

4

20A

Blower

5

10A

Air conditioner

6

–––

7

–––

8

10A

Headlight; left

9

10A

Headlight; right

10

15A

Fog lights

11

10A

O

Sensor

12

20A

Fuel pump

13

15A

ECM

14

–––

15

60A

Power distribution

16

100A

Main

17

60A

ABS

18

30A

Condenser fan

19

–––

Main Menu

Table of Contents

Technical Data

243

Light Bulbs

Application

Bulb No.

Quantity

Rating

Candlepower

Front Lights

Headlight – 

Halogen

Fog
Turn signal & 

Parking light

Sidemarker

9004

1034

2

2
2

65/45 watts

55 watts

21/5

Rear Lights

Back-up
License
Tail, Stop & 

Sidemarker

Turn signal
High-mounted 

stop light

1156

1157

1156

2
2
2

2
4

27 watts

5 watts

27/8 watts

27

5 watts

Interior Illumination

A/C-heater cont.
Dome light
Instrument cluster
Stop light
Luggage light
Step light

74

158/74



1
1

3/6 or 2

2
1
4

1.4

7 watts

2/1.4

5 watts
5 watts
5 watts

Dimensions and Weights

Model

2WD

4WD

Wheelbase

106.4 in. (2,702 mm)

Overall

Spare tire:

under floor

178.2 in. (4,525 mm)

Overall

Length

Spare tire:

tailgate

184.2 in. (4,678 mm)

Overall

LX, EX

70.4 in. (1,784 mm)

Overall

Width

EX-L

71.1 in. (1, 805 mm)

Overall

Height

P225/75R16

68.6 in. (1,743 mm)

Height

(At curb Wt.)

P245/70R16

68.8 in. (1,748 mm)

Tread Front

59 6 in (1 515 mm)

Tread Front

59.6 in. (1,515 mm)

Tread Rear

59 8 in (1 520 mm)

Tread Rear

59.8 in. (1,520 mm)

GVWR

4,950 lb

(2,250 kg)

5,200 lb

(2,360 kg)

Note:  GVWR—Gross Vehicle Weight Rating

Main Menu

Table of Contents

Main Menu

245

Owner Assistance

Customer Relations
  Information

246

. . . . . . . . . . . . 

Warranty Coverages 

247

. . . . . . 

Reporting Safety Defects

248

. . . 

Emissions Controls 

248

. . . . . . . 

DOT Uniform Tire Quality
  Grading

250

. . . . . . . . . . . . . . . 

Authorized Manuals 

253

. . . . . . 

Owner Assistance

Main Menu

246 

Owner Assistance

Your satisfaction and goodwill are
important to your Honda dealer
and to us, American Honda Motor
Co., Inc. Honda dealership
personnel are trained
professionals. They should be
able to answer all your questions.
If you encounter a problem that
your dealership does not solve to
your satisfaction, please discuss it
with the dealership’s
management. The Service
Manager or General Manager can
help. Almost all problems are
solved in this way.

If you are dissatisfied with the
decision made by the dealership’s
management, contact your Honda
Consumer Affairs Department.

American Honda Motor Co., Inc.
Honda Consumer Affairs Dept.
1919 Torrance Boulevard
Mail Stop 500-2C-7D
Torrance, California 90501-2746

(800) 999-1009

When you call or write, please
give us this information:

1. Your name, address and

telephone number

2. Vehicle Identification Number

(see page 

232

)

3. The name and address of the

dealer who services your
vehicle

4. Date of purchase

5. Mileage on your vehicle

6. Name and address of the

dealer who sold you the
vehicle

7. A detailed description of the

problem

Customer Relations Information

Main Menu

Table of Contents

247

Owner Assistance

Your new Honda is covered by
these warranties:

New Vehicle Limited Warranty –
Covers your new vehicle, except
for the battery, emissions control
systems and accessories, against
defects in materials and
workmanship.

Emission Control Systems
Defects Warranty and Emissions
Performance Warranty

 - 

These

two warranties cover your
vehicle’s emission control
systems. Time, mileage, and
coverage are conditional. Please
read the warranty manual for
exact information.

Original Equipment Battery
Limited Warranty

 - 

This

warranty gives up to 100% credit
toward a replacement battery.

Seat Belt Limited Warranty

 -

 

A seat belt that fails to function
properly is covered for the useful
life of the vehicle.

Rust Perforation Limited
Warranty
 

-

 All exterior body

panels are covered for rust-through
from the inside for the specified
time period with no mileage limit.

Accessory Limited Warranty 

-

Genuine Honda Accessories are
covered under this warranty. Time
and mileage limits depend on the
type of accessory and other
factors. Please read your warranty
manual for details.

Replacement Parts Limited
Warranty

 

– Covers all Genuine

Honda replacement parts against
defects in materials and
workmanship.

Replacement Battery Limited
Warranty
 

-

 Provides prorated

coverage for a replacement
battery purchased from a Honda
dealer.

Replacement Muffler Lifetime
Limited Warranty

 

– Provides

coverage for as long as the
purchaser of the muffler owns
the vehicle.

Restrictions and exclusions apply
to all these warranties. Please read
the 2002 Honda Warranty booklet
that came with your vehicle for
precise information on warranty
coverages. Your Honda’s original
tires are covered by their
manufacturer. Tire warranty
information is in a separate
booklet.

Warranty Coverages

Main Menu

Table of Contents

248

Owner Assistance

If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately
inform the National Highway
Traffic Safety Administration
(

NHTSA

) in addition to notifying

American Honda Motor Co., Inc.

If 

NHTSA

 receives similar

complaints, it may open an
investigation, and if it finds that a
safety defect exists in a group of
vehicles, it may order a recall and
remedy campaign. However,

NHTSA

 cannot become involved

in individual problems between
you, your dealer, or American
Honda Motor Co., Inc.

To contact 

NHTSA

, you may

either call the Auto Safety Hotline
toll free at 1-800-424-9393 (or
202-366-0123 in the Washington,
D.C. area) or write to: 

NHTSA

U.S. Department of Transportation
Washington, D.C. 20590

You can also obtain other
information about motor vehicle
safety from the Hotline.

The burning of gasoline in your
vehicle’s engine produces several
by-products. Some of these are
carbon monoxide (

CO

), oxides of

nitrogen (

NOx

), and hydrocarbons

(

HC

). Gasoline evaporating from

the tank also produces
hydrocarbons. Controlling the
production of 

NOx

CO

, and 

HC

 is

important to the environment.
Under certain conditions of
sunlight and climate, 

NOx 

and 

HC

react to form photochemical
“smog.” Carbon monoxide does
not contribute to smog creation,
but it is a poisonous gas.

The Clean Air Act

The United States Clean Air Act
sets standards for automobile
emissions. It also requires that
automobile manufacturers explain
to owners how their emissions
controls work and what to do to

Emissions Controls

Reporting Safety Defects

Main Menu

Table of Contents

249

Owner Assistance

maintain them. This section
summarizes how the emissions
controls work. Scheduled
maintenance is on page 

204

.

Crankcase Emissions
Control System

Your vehicle has a Positive
Crankcase Ventilation System.
This keeps gasses that build up in
the engine’s crankcase from going
into the atmosphere. The Positive
Crankcase Ventilation valve routes
them from the crankcase back to
the intake manifold. They are then
drawn into the engine and burned.

Evaporative Emissions
Control System

As gasoline evaporates in the fuel
tank, an evaporative emission
control canister filled with
charcoal adsorbs the vapor. It is
stored in this canister while the

engine is off. After the engine is
started and warmed up, the vapor
is drawn into the engine and
burned during driving.

Onboard Refueling Vapor
Recovery

The Onboard Refueling Vapor
Recovery (ORVR) system captures
the fuel vapors during refueling.
The vapors are adsorbed in a
canister filled with activated
carbon. While driving, the fuel
vapors are drawn into the engine
and burned off.

Exhaust Emissions Controls

 

The exhaust emission controls
include four systems: Fuel
Injection, Ignition Timing Control,
Exhaust Gas Recirculation, and
Three-Way Catalytic Converter.
These four systems work together
to control the engine’s combustion

and minimize the amount of HC,
CO, and NOx that comes out the
tailpipe. The exhaust emission
control systems are separate from
the crankcase and evaporative
emission control systems.

Fuel Injection System
The Fuel Injection System uses
sequential multiport fuel injection.
It has three subsystems: Air
Intake, Engine Control, and Fuel
Control. The Engine Control
Module (

ECM

) uses various

sensors to determine how much
air is going into the engine. It then
controls how much fuel to inject
under all operating conditions.

Ignition Timing Control System
This system constantly adjusts the
ignition timing, reducing the amount
of HC, CO and NOx produced.

Main Menu

Table of Contents

250

Owner Assistance

Exhaust Gas Recirculation (EGR)
System

The Exhaust Gas Recirculation
(

EGR

) system takes some of the

exhaust gas and routes it back into
the intake manifold. Adding
exhaust gas to the air/fuel mixture
reduces the amount of NOx
produced when the fuel is burned.

Three-Way Catalytic Converter

The Three-Way Catalytic
Converter is in the exhaust
system. Through chemical
reactions, it converts HC, CO, and
NOx in the engine’s exhaust to
carbon dioxide (CO

2

), dinitrogen

(N

2

), and water vapor.

Replacement Parts

The emissions control systems are
designed and certified to work
together in reducing emissions to
levels that comply with the Clean
Air Act. To make sure the
emissions remain low, you should
use only new Honda genuine
replacement parts or their
equivalent for repairs. Using
lower quality parts may increase
the emissions from your vehicle.

The emissions control systems are
covered by warranties separate
from the rest of your vehicle.
Read your warranty manual for
more information.

The tires on your vehicle meet all
U.S. Federal Safety
Requirements. All tires are also
graded for treadwear, traction, and
temperature performance
according to Department of
Transportation (

DOT

) standards.

The following explains these
gradings.

Uniform Tire Quality
Grading

Quality grades can be found
where applicable on the tire
sidewall between the tread
shoulder and the maximum
section width. For example:

Treadwear 200
Traction AA
Temperature A

All passenger car tires must
conform to Federal Safety
Requirements in addition to these
grades.

DOT Tire
Quality Grading

Main Menu

Table of Contents

251

Owner Assistance

Treadwear

The treadwear grade is a
comparative rating based on the
wear rate of the tire when tested
under controlled conditions on a
specified government test course.
For example, a tire graded 150
would wear one-and-a-half
(1-1/2) times as well on the
government course as a tire
graded 100. The relative
performance of tires depends
upon the actual conditions of their
use, however, and may depart
significantly from the norm due to
variation in driving habits, service
practices and differences in road
characteristics and climate.

Traction – AA, A, B, C

The traction grades from highest
to lowest are AA, A, B, and C.
Those grades represent the tire’s

ability to stop on wet pavement as
measured under controlled
conditions on specified
government test surfaces of
asphalt and concrete. A tire
marked C may have poor traction
performance.

Warning: The traction grade
assigned to this tire is based on
straight-ahead braking traction
tests, and does not include
acceleration, cornering,
hydroplaning, or peak traction
characteristics.

Temperature – A, B, C

The temperature grades are A (the
highest), B and C, representing
the tire’s resistance to the
generation of heat and its ability
to dissipate heat when tested
under controlled conditions on a

specified indoor laboratory test
wheel. Sustained high temperature
can cause the material of the tire
to degenerate and reduce tire life
and excessive temperature can
lead to sudden tire failure. The
grade C corresponds to a level of
performance which all vehicle
tires must meet under the Federal
Motor Vehicle Safety Standard
No. 109. Grades B and A
represent higher levels of
performance on the laboratory test
wheel than the minimum required
by law.

Warning: The temperature grade
for this tire is established for a tire
that is properly inflated and not
overloaded. Excessive speed,
underinflation, or excessive
loading either separately or in
combination, can cause heat
build-up and possible tire failure.

Main Menu

Table of Contents

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253

Purchasing Factory-Authorized Manuals

The following publications covering the operation and
servicing of your vehicle can be obtained from Helm
Incorporated, either by filling out the form or, for
credit card holders, by calling toll free. For manuals
prior to the year shown below, contact Helm
Incorporated, P.O. Box 07280, Detroit, MI 48207 or
call 1-800-782-4356.

Publication
Form 
Number

Form Description

Price
Each
*

61

S

3

L

08

2002

 Passport Service Manual

$68.00

61

S

3

L

09

2002 Passport Fuel & Emissions
Supplement

$35.00

61

S

3

L

08

EL

2000–02 

Passport Electrical

Troubleshooting Manual

$48.00

31

S

3

L

640

2002 

Passport Owner’s Manual**

$34.00

HON-R

Order form for previous years – 
Indicate year and model desired.

FREE

* Prices are subject to change without notice and without incurring

obligation.

**Includes Off-Road Driving Information

ORDER TOLL FREE: 1-800-782-4356

 

(NOTE: For Credit Card Holder Orders Only)

Monday – Friday 8:00 a.m. – 6:00 p.m. EST

MINIMUM CREDIT CARD PURCHASE $10.00

OR

By completing this form you can order the materials
desired. You can pay by check or money order or charge
to your credit card. Mail to Helm, Incorporated at the
address shown on the back of the order form.

PUBLICATION FORM

VEHICLE MODEL

QTY

PRICE

TOTAL

PUBLICATION FORM

NUMBER

NAME

YEAR

QTY.

PRICE

EACH*

TOTAL

PRICE

*Prices are subject to change without

TOTAL MATERIAL

*Prices are subject to change without 

notice and without incurring obligation.

O d

il d

ithi

10 d

MICH. PURCHASES ADD
6% SALES TAX

Orders are mailed within 10 days.
Please allow adequate time for delivery.

HANDLING CHARGE

$6.00

Please allow adequate time for delivery.

GRAND TOTAL

Authorized Manuals

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