Harley Davidson Sportster Models 2009. Service Repair Manual

Flash at Double Normal Rate, All Bulbs Work

Determine correct part number for all installed turn signal bulbs and verify

against parts installed on motorcycle.

Is correct parts installed?

YES

Check for corrosion

on bulbs and/or sockets.

Is corrosion present?

Replace with

correct bulbs.

6820

YES

Remove corrosion with a wire

brush. Install ELECTRICAL

CONTACT LUBRICANT (Part

No. 99861-02) in bulb sockets.
Do lamps flash at normal rate?

Check for corrosion

on all lamp connection

terminals.

Is corrosion present?

YES

System

OK.

6821

Clean or replace bulb.

Do lamps flash

at normal rate?

YES

System

OK.

Replace

lamp

assembly.

6822

6823

YES

Clean corrosion from

wires and terminals.

Do lamps flash at

normal rate?

Replace TSM/HFSM.

Learn password (if

needed) and perform

setup.

6824

YES

System

OK.

6822

Replace TSM/HFSM

Learn password (if

needed) and perform

setup.

6824

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3-38 2009 Sportster Diagnostics: TSM/HFSM

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 1 of 6)

Turn ignition switch ON.

Are turn signal lamps on continuously?

YES

Check for voltage on Breakout Box

terminal 5 (Gray) (left turn signals) or

terminal 6 (Gray) (right turn signals) with

TSM disconnected from Breakout Box.

Is battery voltage present?

YES

all except XL

1200N

Locate and repair

short to voltage.

Replace TSM. Learn

password and

perform setup.

Activate 4-way flashers.

Do any lamps illuminate?

YES

Is Connector [30]

mated fully?

YES

Place red meter lead at

terminal 1 (Gray) and

black meter lead at

terminal 12 (Gray) of

Breakout Box.

Is battery voltage

present?

Mate

connector.

YES

Move red meter lead to

Breakout Box terminal 2.

Is battery voltage

present?

Check for voltage at

ignition fuse.

Is battery voltage present

on both terminals?

YES

6790

6791

6792

YES

Locate and repair

open on gray wire

between ignition fuse

and TSM.

6793

YES

XL 1200N only

Unplug connectors [18] and [19] at tail lamp

converter module. Check for continuity

between terminals 12 and 6 (right B1124)

or 12 and 5 (left B1123) of Breakout Box

(Gray).

Is continuity present?

YES

Unplug connector [7] at tail lamp

converter module. Check for

voltage between terminals 12

and 6 (right B1124) or 12 and 5

(left B1123) Breakout Box

(Gray).

Is voltage present?

Locate and repair short to

voltage between tail lamp

converter module and

turn signal.

Locate and repair short to

voltage between

connector [30] and tail

lamp converter module.

Replace tail lamp

converter module.

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6790

6809

Go to DTCs B1121, B1122,

and B1141, Will Not Flash, 4-

Way Flashers Inoperable

(Part 2 of 6).

See 4.10 NO ECM

POWER.

Go to DTCs B1121, B1122, and

B1141, Will Not Flash, 4-Way

Flashers Inoperable (Part 5 of 6).

Go to DTCs B1121, B1122, and

B1141, Will Not Flash, 4-Way

Flashers Inoperable (Part 6 of 6).

HOME

2009 Sportster Diagnostics: TSM/HFSM 3-39

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 2 of 6)

Continued from DTCs B1121, B1122, and B1141, Will Not Flash,

4-Way Flashers Inoperable (Part 1 of 6).

Inspect bulbs on side that will not flash.

Are the bulbs OK?

YES

Place jumper wire between

terminals 2 and 6 of Breakout Box.

Do the right turn signals (front and rear) illuminate?

Replace bulbs

as necessary.

6796

YES

Place a jumper wire

between terminals 1 and 5

of Breakout Box.

Do the left turn signals (front

and rear) illuminate?

Check for continuity between terminal 6 of Breakout Box and right front

turn lamp and also between right front lamp housing and ground.

Is continuity present?

YES

Check for continuity between terminal 6

of Breakout Box and right rear lamp and

also between right rear lamp housing

and ground.

Is continuity present?

Ground 6797

Signal 6798

Locate and repair open

between connector [30]

or ground and front lamp.

YES

Check for continuity between terminal 6 of

Breakout Box and terminal 2 of connector

[19A] and also between terminal 2 of

connector [19A] and ground.

Is continuity present?

YES

Locate and repair open

between connector [19B]

and rear lamp.

Check for continuity between terminal 6 of

Breakout Box and terminal 2 of connector

[7A] and also between terminal 6 of

connector [7A] and ground.

Is continuity present?

6809

XL 1200N?

YES

Replace TSM/HFSM.

XL 1200N?

6791

YES

Locate and repair open

between connector [30]

or ground and rear lamp.

Ground 6797

Signal 6798

YES

Replace tail lamp

converter module.

Locate and repair open between connector

[30] or ground and connector [7A].

Ground 6797

Signal 6798

Ground 6797

Signal 6798

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Go to DTCs B1121, B1122,

and B1141, Will Not Flash, 4-

Way Flashers Inoperable (Part

4 of 6).

Go to DTCs B1121, B1122,

and B1141, Will Not Flash, 4-

Way Flashers Inoperable (Part

1 of 6).

Go to DTCs B1121, B1122,

and B1141, Will Not Flash,

4-Way Flashers Inoperable

(Part 3 of 6).

HOME

3-40 2009 Sportster Diagnostics: TSM/HFSM

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 3 of 6)

Continued from DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way

Flashers Inoperable (Part 2 of 6).

Check for continuity between terminal 5 of Breakout Box and left front lamp and

also between left front lamp housing and ground.

Is continuity present?

YES

Locate and repair open

between connector [30] or

grond and front lamp.

YES

Check for continuity between terminal 5 of Breakout Box

and terminal 2 of connector [18A] and also between

terminal 2 of connector [18A] and ground.

Is continuity present?

Ground 6797

Signal 6798

Check for continuity between terminal 5 of Breakout Box

and terminal 5 of connector [7A] and also between

terminal 6 of connector [7A] and ground.

Is continuity present?

YES

6809

YES

6791

Ground 6797

Signal 6798

Locate and repair open

between connector

[30] or ground and

connector [7A].

Ground 6797

Signal 6798

Ground 6797

Signal 6798

Check for continuity between terminal 5 of Breakout

Box and left rear lamp and also between left rear lamp

housing and ground.

Is continuity present?

Replace TSM/HFSM.

XL 1200N?

Locate and repair open

between connector [30]

or ground and rear lamp.

Locate and repair open

between connector [18B]

and rear lamp.

Replace tail lamp

converter module.

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2009 Sportster Diagnostics: TSM/HFSM 3-41

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 4 of 6)

Continued from DTCs B1121, B1122, and B1141, Will Not

Flash, 4-Way Flashers Inoperable (Part 2 of 6).

Remove turn signal bulbs, Unplug connector [20]. Check for
continuity between terminals 12 and 5 (left) of Breakout Box

(gray).

Is continuity present?

YES

Unplug connector [31]. Check for continuity between

terminals 12 and 6 (right) or 12 and 5 (left) of Breakout Box

(gray).

Is continuity present?

Locate and repair short to

ground between

connector [31] and front

turn signals.

6810

Unplug connectors [18] and [19] at tail lamp converter module.

Check for continuity between terminals 12 and 6 (right) or 12

and 5 (left) of Breakout Box (gray).

Is continuity present?

YES

Unplug connectors [7] at tail lamp

converter module. Check for continuity

between terminals 12 and 6 (right) or 12

and 5 (left) of Breakout Box (gray).

Is continuity present?

Locate and repair short to

ground between tail lamp

converter module and

turn signal.

Locate and repair short to ground

between connector [30] and tail lamp

converter module.

Replace tail lamp

converter module.

YES

6810

6809

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Go to DTCs B1121,

B1122, and B1141, Will

Not Flash, 4-Way

Flashers Inoperable

(Part 2 of 6).

HOME

3-42 2009 Sportster Diagnostics: TSM/HFSM

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 5 of 6)

Continued from DTCs B1121, B1122, and B1141, Will Not Flash,

4-Way Flashers Inoperable (Part 1 of 6).

Check resistance to ground on Breakout Box terminal 12 (Gray).

Is resistance less than 1 ohm?

YES

Check for 12 volts at both terminals of 15

amp battery fuse.

Is proper voltage present at both terminals?

YES

Repair open in (BN/GY) wire

between battery fuse and TSM.

6806

1 Terminal.

Repair poor

ground.

6805

Neither terminal.

Replace

fuse.

6807

Repair open between 30 Amp

MAXIFUSE and fuse block.

6808

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2009 Sportster Diagnostics: TSM/HFSM 3-43

DTCs B1121, B1122, and B1141, Will Not Flash, 4-Way Flashers Inoperable (Part 6 of 6)

Continued from DTCs B1121, B1122, and B1141,
Will Not Flash, 4-Way Flashers Inoperable (Part 1

of 6).

Check for battery voltage at Breakout Box terminal

7 (gray) with right turn signal

depressed and terminal 8 (gray) with left turn signal

depressed.

Is battery voltage present?

YES

Replace TSM.

Learn password and

perform set-up.

6791

Check for battery voltage on terminal 1

connector [22B] (right), or connector

[24B] (left).

Is battery voltage present?

YES

With turn signal switch depressed on side under test,

check for continuity between terminal 1 and terminal 5

on connector [22A] (right), or connector [24A] (left).

Is continuity present?

Locate and repair open (O/W)

wire between terminal 1 on connector

[22B] (right), or connector

[24B] (left) and accessory fuse.

6814 – right

6812 – left

YES

Locate and repair open wire

between terminal 5 on connector

[22B] (right), or connector [24B]

(left) and TSM connector [30].

Replace turn signal

switch or repair wiring to

turn signal switch.

6813 – right

6810 - left

6811

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3-44 2009 Sportster Diagnostics: TSM/HFSM

DTCs B1121 and B1122, Turn Signal Lamp Open Circuit

Inspect bulbs on side that will not flash.

Are the bulbs OK?

YES

Replace failed

bulbs as

necessary.

Place jumper wire between terminals

1 and 6 (right, B1122) or 1 and 5 (left, B1121)

on Breakout Box

(gray).

Do the respective turn signals illuminate?

YES

Replace HFSM.
Learn password

and perform set-

up.

6807

Check for continuity between breakout

box terminal 5 (left) or terminal 6 (right)

and front or rear lamps.

Is continuity present?

YES

Repair open

ground circuit.

Repair wire between

connector [30B] and

turn signal lamp.

6808

6805

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6790

HOME

2009 Sportster Diagnostics: TSM/HFSM 3-45

DTCs B1123 and B1124

Remove turn signal bulbs. Unplug connector [20]. Check for

continuity between terminals 12 and 6 (right, B1124) or

terminals 12 and 5 (left, B1123) of Breakout Box (Gray).

Is continuity present?

YES

Unplug connector [31]. Check for

continuity between terminals 12 and 6

(right, B1124) or terminals 12 and 5 (left,

B1123) of Breakout Box (Gray).

Is continuity present?

Locate and repair short to

ground between connector

[31] and front turn signals.

6791

Unplug connectors [18] and [19] at Tail

Lamp Converter Module. Check for

continuity between terminals 12 and 6

(right B1124) or 12 and 5 (left B1123) of

Breakout Box (Gray).
Is continuity present?

YES

Unplug connector [7] at Tail Lamp

Converter Module. Check for continuity

between terminals 12 and 6 (right,

B1124) or 12 and 5 (left, B1123) of

Breakout Box (Gray).
Is continuity present?

Locate and repair short to

ground between Tail

Lamp Converter Module

and turn signal.

Locate and repair short to

ground between

connector [30] and Tail

Lamp Converter Module.

Replace Tail Lamp

Converter Module.

YES

6810

6809

Replace HFSM. Learn
password and perform

set-up.

XL 1200N?

6810

YES

Locate and repair

short to ground.

6810

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3-46 2009 Sportster Diagnostics: TSM/HFSM

DTCs B1125 and B1126

Unplug connector [30] from the HFSM. Check for voltage

between terminals 12 and 6 (right, B1126) or terminals 12

and 5 (left, B1125) of Breakout Box (Gray).

Is voltage present?

YES

Unplug connector [31]. Check for voltage

between terminals 12 and 6 (right, B1126)

or terminals 12 and 5 (left, B1125) of

Breakout Box (Gray).

Is voltage present?

Locate and repair short to voltage

between connector [31] and front

turn signals.

6791

Unplug connectors [18] and [19] at tail lamp converter

module. Check for voltage between terminals 12 and 6

(right B1126) or 12 and 5 (left B1125) of Breakout Box

(Gray).

Is voltage present?

YES

Unplug connector [7] at tail lamp converter module. Check

for voltage between terminals 12 and 6 (right, B1126) or

12 and 5 (left, B1125) of Breakout Box (Gray).

Is voltage present?

Locate and repair short to

voltage between tail lamp

converter module and turn

signal.

Locate and repair short to voltage

between connector [30] and tail

lamp converter module.

Replace tail lamp

converter module.

YES

6790

6809

Replace HFSM. Learn
password and perform

set-up.

XL 1200N?

6790

YES

Locate and repair

short to voltage.

6790

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2009 Sportster Diagnostics: TSM/HFSM 3-47

3.16

DTC B1131, B1132 (HFSM ONLY)

GENERAL

NOTE

This section applies only to those vehicles equipped with the
optional security system.

See

Figure 3-24

. An alarm cycle is activated when the HFSM

is connected, the siren has been armed by the HFSM and a
security event occurs. See

3.6 WARNINGS AND ALARMS

Under normal armed operation, the siren input (terminal "B")
is driven low by the HFSM to trigger the audible alarm. When
the siren input is driven high by the HFSM the audible alarm
stops.

ed02047

Figure 3-24. Security Siren

DIAGNOSTICS

TOOL NAME

PART NUMBER

HARNESS CONNECTOR TEST KIT

HD-41404-B

BREAKOUT BOX

HD-42682

Diagnostic Tips

•

If the siren is armed and the internal siren battery is dead,
shorted, disconnected, or has been charging for a period

longer than 24 hours, the siren will respond with three
chirps on arming instead of two.

•

The internal siren battery may not charge if the vehicle's
battery is less than 12.5 volts.

•

If the siren does not chirp two or three times on a valid
arming command from the HFSM, the chirp function has
been disabled, the siren is either not connected, not
working, or the siren wiring was opened or shorted while
the siren was disarmed.

•

If the siren enters the self-driven mode where it is powered
from the siren internal nine-volt battery, the turn-signal
lamps will not alternately flash. If the HFSM activates the
siren, the turn-signal lamps will flash. If the siren has been
armed and a security event occurs, and the siren is in self-
driven mode, the siren will alarm for 20 to 30 seconds and
then turn off for 5 to 10 seconds. This alarm cycle will be
repeated ten times if the siren is in the self-driven mode.

•

If the siren does not stop alarming after it has been armed,
then either the HFSM output or siren input may be shorted
to ground, or the siren vehicle battery connection is open
or shorted to ground, or the siren vehicle ground connec-
tion is open, or a security event has occurred. See

3.6 WARNINGS AND ALARMS

for a description of alarm

functions.

Diagnostic Notes

Each reference number below correlates to a circled number
on the flowchart(s).

Use BREAKOUT BOX (Part No. HD-42682) and HAR-
NESS CONNECTOR TEST KIT (Part No. HD-41404-B),
gray pin probe and patch cord. See

3.12 BREAKOUT

BOX: TSM/HFSM

Use HARNESS CONNECTOR TEST KIT (Part No. HD-
41404-B), gray socket probe and patch cord.

Having the correct multimeter ohm scale is important for
this test. Some meters may read infinity for high ohm
values. If this is the case, check your ohm scale and retest.

Table 3-14. Siren Alarm Output DTCs

START WITH FLOWCHART

SYMPTOM

DTC

DTCs B1131 and B1132

Alarm output low

B1131

Alarm output high

B1132

HOME

3-48 2009 Sportster Diagnostics: TSM/HFSM

BN/GY

LGN/BN

–

[30A]

HFSM

Batter

Alar

signal

Ground

[30B]

15 Amp

Battery Fuse

30 Amp

MAXIFUSE

[142A] [142B]

Security

Siren

(Optional)

Battery

GND 1

Engine Case

Ground Point

To ignition

switch

To ECM

fuse

em01149

Figure 3-25. Smart Siren Circuit

Table 3-15. Wire Harness Connectors

LOCATION

TYPE

DESCRIPTION

NO.

Electrical panel behind fender exten-
sion

12-place Deutsch

HFSM

[30]

Electrical panel behind fender exten-
sion

3-place Packard

Security siren

[142]

HOME

2009 Sportster Diagnostics: TSM/HFSM 3-49

DTCs B1131 and B1132

Check for battery voltage at siren sensor connector [142B]. With ignition ON,

measure voltage between terminal C (BK) and terminal A (BN/GY).

Is battery voltage present?

YES

With ignition OFF, measure resistance between

siren connector [142B] terminal B and Breakout Box

terminal 11 (gray).

Is resistance less than 1 ohm?

With ignition OFF, check for continuity between siren connector

[142B] terminal 3 and Breakout Box terminal 12. Check for continuity

between siren connector [142B] terminal A and Breakout Box

terminal 1.

Is continuity present?

YES

Measure resistance between Breakout

Box terminal 11 and chassis ground.

Is resistance less than 1 ohm?

Locate and repair

open on (LGN/BN)

wire.

YES

Locate and repair

short between (BN/GY)

and (BK) wires.

Repair

open wire.

YES

Locate and repair

grounded (LGN/BN)

wire.

Disconnect siren from Breakout Box. Measure resistance

between siren connector [142A] terminal B and C.

Is resistance between 120,000-200,000 ohms with siren

disconnected?

YES

Connect siren to a known good

motorcycle. Arm and activate siren

to verify operation. Disarm siren.

Did siren operate correctly?

YES

Replace HFSM. Learn
password and perform

setup.

Replace

Siren.

Replace

Siren.

Clear DTCs using odometer self-diagnostics. See 3.11
ODOMETER SELF-DIAGNOSTICS. Confirm proper operation
with no check engine lamp.

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3-50 2009 Sportster Diagnostics: TSM/HFSM

3.17

DTC B1134

GENERAL

With the HFSM (if equipped) disarmed, Ignition Switch turned
to IGNITION, and Engine Stop Switch set to RUN, (see

Figure 3-26

) the start relay is grounded. Battery voltage is

applied to the start relay and coil which are grounded through
the TSM/HFSM. DTC B1134 is set when that ground is not
established through the TSM/HFSM.

Table 3-16. Code Description

DESCRIPTION

DTC

Starter output high

B1134

DIAGNOSTICS

TOOL NAME

PART NUMBER

BREAKOUT BOX

HD-42682

Diagnostic Notes

Each reference number below correlates to a circled number
on the flowchart(s).

Connect BREAKOUT BOX (Part No. HD-42682), gray to
wire harness connector [30] leaving TSM/HFSM discon-
nected. See

3.12 BREAKOUT BOX: TSM/HFSM

ed02837

Figure 3-26. Start Relay

HOME

2009 Sportster Diagnostics: TSM/HFSM 3-51

Start Relay

Fuse Block

To Starter Button

On Right Handlebar

15 Amp

Battery

Fuse

30 Amp

MAXIFUSE

Ignition

Switch

TSM/HFSM

Batter

Star

Rela

Control

Ground

B
A

R/BK

BK/R

BN/GY

TN/GN

Battery

[22]

Engine Case

Ground Point

GND 1

87A

[30B]

[30A]

[119A]

[119B]

em01318

Figure 3-27. Starter TSM/HFSM Circuits

Table 3-17. Wire Harness Connectors

LOCATION

TYPE

DESCRIPTION

NO.

Under fuel tank

6-place Molex

Right handlebar controls

[22]

Under battery

12-place Deutsch

TSM/HFSM

[30]

Under left side cover

5-place Amp

Start relay

[119]

HOME

3-52 2009 Sportster Diagnostics: TSM/HFSM

DTC B1134

Remove start relay.

Check for voltage on Breakout Box terminal 9 (Gray).

Is voltage present?

YES

Locate and repair

short to voltage

on (TN/GN) wire.

Install start relay.

Is voltage present on

Breakout Box

terminal 9 (Gray)?

YES

Replace

start relay.

Replace TSM/HFSM.

Learn password and

perform setup.

Clear DTCs using odometer self-diagnostics. See 3.11
ODOMETER SELF-DIAGNOSTICS. Confirm proper
operation with no check engine lamp.

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2009 Sportster Diagnostics: TSM/HFSM 3-53

Harley Davidson Sportster Models 2009. Service Repair Manual - page 79