Harley Davidson 2013 Sportster Models. Service Manual

E.1

GLOSSARY

ACRONYMS AND ABBREVIATIONS

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Amperes

Ambient air temperature

AAT

Anti-lock braking system

ABS

Alternating current

Accessory position on ignition switch

ACC

Automatic compression release

ACR

Absorbed glass mat (battery)

AGM

Ampere-hour

Active Intake Solenoid

AIS

American wire gauge

AWG

Battery voltage

B+

Bar

bar

Bank angle sensor

BAS

Body control module

BCM

Breakout box

BOB

Before top dead center

BTDC

Celsius (Centigrade)

°C

California

Calibration

CAL

Controller area network

CAN

Cubic centimeters

Cold cranking amps

CCA

Counterclockwise

CCW

Crankshaft position

CKP

Centimeters

Cubic centimeters

Clockwise

Direct current

Data link connector

DLC

Domestic

DOM

Department of Transportation

DOT

Diagnostic trouble code

DTC

Digital volt ohm meter

DVOM

Electronic control module

ECM

Engine coolant temperature

ECT

Electronic Control Unit

ECU

Electrically erasable programmable read only memory

EEPROM

Electronic fuel injection

EFI

Electro Hydraulic Control Unit

EHCU

Engine temperature

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2013 Sportster Service: Appendix E Glossary E-1

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Evaporative emissions control system

EVAP

Fahrenheit

°F

Fuel pressure sensor

FPS

Feet

Foot pounds

ft-lbs

Fluid ounce

fl oz

Gram

Gallon

gal

Gross axle weight rating

GAWR

Ground (electrical)

GND

Global positioning system

GPS

Gross vehicle weight rating

GVWR

Hydraulic control unit

HCU

Harley-Davidson International

HDI

Harley-Davidson smart security system

H-DSSS

Hands-free security module

HFSM

Mercury

Heated oxygen sensor

H02S

Horsepower

Hour

Idle air control

IAC

Intake air temperature

IAT

Instrument cluster

Inside diameter

Ignition light/key switch position

IGN

inch

Cubic inch

Injector pulse width

INJ PW

Inch pounds

in-lbs

Jiffy stand sensor

JSS

Kilogram

Kilometer

Kilometers per hour

km/h

Kilopascal

kPa

Kilowatt

Liter

Pounds

Liquid crystal display

LCD

Light emitting diode

LED

Left hand

Left hand control module

LHCM

License plate

Left

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E-2 2013 Sportster Service: Appendix E Glossary

Table E-1. Acronyms and Abbreviations

DESCRIPTION

ACRONYM OR ABBREVIATION

Milliampere

Manifold absolute pressure

MAP

Maximum

max

Mile

Minimum

min

Milliliter

Millimeter

Miles per hour

mph

Millisecond

Newton-meter

Navigation interface module

NIM

Nickel metal hydride

NiMH

Not applicable

N/A

Oxygen

Outside diameter

Original equipment manufacturer

OEM

Ounce

Parts and Accessories

P&A

Part number

Part No.

Personal identification number

Pounds per square inch

psi

Pulse width modulated signal

PWM signal

Quart

Reverse control module

RCM

Reserve mark on fuel supply valve

RES

Right hand

Right hand control module

RHCM

Revolutions per minute

rpm

Right

Seconds

Cubic feet per hour at standard conditions

SCFH

Satellite digital audio radio service

SDARS

Speedometer

SPDO

Speaker

SPKR

Stop/tail/turn

STT

Throttle control actuator

TCA

Top dead center

TDC

Twist grip sensor

TGS

Throttle position sensor

TPS

Turn signal module

TSM

Turn signal/security module

TSSM

Volt

Volts of alternating current

VAC

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2013 Sportster Service: Appendix E Glossary E-3

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

1.25 SUSPENSION ADJUSTMENTS, Shock Absorber
Preload: All Models

SHOCK ADJUSTMENT SPANNER

94448-82B

1.27 STORAGE, Placing in Storage

STORAGE COVER

98716-87A

1.22 BATTERY MAINTENANCE, Storage

GLOBAL BATTERY CHARGER

99863-01A

5.12 TRANSMISSION RIGHT CASE BEARINGS, Install-
ation

SNAP-ON BUSHING DRIVER SET

A-157C

A.22 TYCO MCP SEALED CONNECTOR, Tyco MCP
Sealed Connector

TERMINAL EXTRACTOR

B-0085

3.14 CYLINDER HEAD, Refacing Valve Seats

CUTTER PILOT

B-35758-52A

2.20 FRONT FORK: XR 1200X, Assembly

FORK SEAL DRIVER AND DUST BOOT
INSTALLER

B-42571

5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Transmission Removal From Left Crankcase

REMOVER

B-43895-1

5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Transmission Removal From Left Crankcase

TRANSMISSION REMOVAL AND
INSTALLATION TOOL

B-43985

5.14 TRANSMISSION INSTALLATION, Installation

TRANSMISSION REMOVAL AND
INSTALLATION TOOL

B-43985

5.14 TRANSMISSION INSTALLATION, Installation

INSTALLER

B-43985-3

5.14 TRANSMISSION INSTALLATION, Installation

GUIDE

B-43985-4

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

GEAR DETENT ASSEMBLY AID

B-45520

5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases

GEAR DETENT ASSEMBLY AID

B-45520

3.14 CYLINDER HEAD, Replacing Valve Guides

VALVE GUIDE REAMER

B-45523

3.14 CYLINDER HEAD, Replacing Valve Guides

VALVE GUIDE REMOVER/INSTALLER

B-45524

3.14 CYLINDER HEAD, Cleaning and Inspection

VALVE GUIDE HONE

B-45525

3.14 CYLINDER HEAD, Replacing Valve Guides

VALVE GUIDE HONE

B-45525

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

CRANKCASE BEARING
REMOVER/INSTALLER

B-45655

3.19 CRANKCASE, Disassembly

CRANKCASE BEARING
REMOVER/INSTALLER WITH ADAPTER

B-45655, HD-42720-2,
HD-46663

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

SPROCKET SHAFT SEAL/SPACER
INSTALLER

B-45676-A

5.11 MAIN DRIVE GEAR AND BEARING, Removal

CROSS PLATE

B-45847

5.11 MAIN DRIVE GEAR AND BEARING, Installation

CROSS PLATE

B-45847

5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Clutch
Shell Bearing Replacement

CLUTCH SHELL BEARING
REMOVER/INSTALLER

B-45926

A.17 JAE MX19 SEALED CONNECTOR, JAE MX19
Sealed Connectors

TERMINAL EXTRACTOR

B-50085

A.21 TYCO GET 64 SEALED CONNECTOR, Tyco GET
64 Sealed Connector

TERMINAL EXTRACTOR

B-50085

2.20 FRONT FORK: XR 1200X, Assembly

OIL LEVEL GAUGE

B-59000B

3.19 CRANKCASE, Disassembly

SNAP-ON BODY DENT PULLER

CJ 114

A.1 AUTOFUSE UNSEALED ELECTRICAL CON-
NECTOR, Autofuse Unsealed Connector Repair

SNAP-ON TERMINAL PICK

GA500A

A.22 TYCO MCP SEALED CONNECTOR, Tyco MCP
Sealed Connector

SNAP-ON TERMINAL PICK

GA500A

4.8 INDUCTION MODULE: XL MODELS, Disassembly

HEAT GUN

HD-25070

6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures

ROBINAIR HEAT GUN

HD-25070

OOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair

HEAT GUN

HD-25070

3.5 TROUBLESHOOTING, Compression Test

CYLINDER COMPRESSION GAUGE

HD-33223-1

2.21 FORK STEM AND BRACKET ASSEMBLY, Cleaning,
Inspection and Repair

UNIVERSAL DRIVER HANDLE

HD-33416

3.15 CYLINDER AND PISTON, Cleaning, Inspection and
Repair

TORQUE PLATE BOLTS

HD-33446-86

3.15 CYLINDER AND PISTON, Cleaning, Inspection and
Repair

CYLINDER TORQUE PLATES

HD-33446-B

3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston

PISTON PIN LOCK RING
REMOVER/INSTALLER

HD-34623-C

3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder

PISTON PIN LOCK RING
REMOVER/INSTALLER

HD-34623-C

3.14 CYLINDER HEAD, Disassembly

VALVE SPRING COMPRESSOR

HD-34736-B

3.14 CYLINDER HEAD, Assembly

VALVE SPRING COMPRESSOR

HD-34736-B

3.14 CYLINDER HEAD, Cleaning and Inspection

VALVE GUIDE CLEANING BRUSH

HD-34751

3.14 CYLINDER HEAD, Replacing Valve Guides

VALVE GUIDE CLEANING BRUSH

HD-34751

3.14 CYLINDER HEAD, Refacing Valve Seats

VALVE GUIDE CLEANING BRUSH

HD-34751

3.19 CRANKCASE, Fitting Pinion Bearings

END CAP

HD-34902-7

3.19 CRANKCASE, Fitting Pinion Bearings

END CAP

HD-34902-7

3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings

WRIST PIN BUSHING HONE

HD-35102

5.11 MAIN DRIVE GEAR AND BEARING, Removal

RECEIVER CUP

HD-35316-11

5.11 MAIN DRIVE GEAR AND BEARING, Installation

INSTALLER CUP

HD-35316-12

5.11 MAIN DRIVE GEAR AND BEARING, Removal

BEARING DRIVER

HD-35316-13

5.11 MAIN DRIVE GEAR AND BEARING, Installation

BEARING DRIVER

HD-35316-13

5.11 MAIN DRIVE GEAR AND BEARING, Removal

8 INCH BOLT

HD-35316-4A

5.11 MAIN DRIVE GEAR AND BEARING, Removal

8 INCH BOLT

HD-35316-4A

5.11 MAIN DRIVE GEAR AND BEARING, Installation

8 INCH BOLT

HD-35316-4A

5.11 MAIN DRIVE GEAR AND BEARING, Installation

8 INCH BOLT

HD-35316-4A

5.11 MAIN DRIVE GEAR AND BEARING, Removal

WASHER

HD-35316-7

5.11 MAIN DRIVE GEAR AND BEARING, Installation

WASHER

HD-35316-7

5.11 MAIN DRIVE GEAR AND BEARING, Installation

BEARING DRIVER

HD-35316-8

5.11 MAIN DRIVE GEAR AND BEARING, Removal

BEARING DRIVER

HD-35316-9

5.11 MAIN DRIVE GEAR AND BEARING, Installation

MAIN DRIVE GEAR REMOVER AND
INSTALLER SET

HD-35316-C

5.11 MAIN DRIVE GEAR AND BEARING, Removal

MAIN DRIVE GEAR REMOVER AND
INSTALLER SET

HD-35316-D

1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection

BELT TENSION GAUGE

HD-35381A

1.28 TROUBLESHOOTING, Lubrication System

BLACK LIGHT LEAK DETECTOR

HD-35457

3.5 TROUBLESHOOTING, Cylinder Leakage Test

CYLINDER LEAKDOWN TESTER

HD-35667-A

3.14 CYLINDER HEAD, Refacing Valve Seats

NEWAY VALVE SEAT CUTTER SET

HD-35758-C

2.19 FRONT FORK: XL MODELS, Assembly

FORK SEAL AND BUSHING INSTALLA-
TION TOOL

HD-36583

II TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps

PACKARD TERMINAL CRIMP TOOL

HD-38125-6

A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps

PACKARD TERMINAL CRIMPER

HD-38125-7

A.15 DEUTSCH DTM SEALED MINI TERMINAL
REPAIR, Deutsch DTM Sealed Mini Terminal Crimps

PACKARD TERMINAL CRIMPER

HD-38125-7

A.9 DELPHI METRI-PACK TERMINAL REPAIR, Metri-
Pack Terminal Crimps

PACKARD CRIMPING TOOL

HD-38125-8

A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair

PACKARD CRIMPING TOOL

HD-38125-8

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Removal

SPORTSTER 5-SPEED SPROCKET
LOCKING LINK

HD-38362

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Installation

SPORTSTER 5-SPEED SPROCKET
LOCKING LINK

HD-38362

5.5 PRIMARY DRIVE AND CLUTCH: XR
1200X, Removal

SPORTSTER 5-SPEED SPROCKET
LOCKING LINK

HD-38362

5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Install-
ation

SPORTSTER 5-SPEED SPROCKET
LOCKING LINK

HD-38362

5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Dis-
assembly

CLUTCH SPRING FORCING SCREW

HD-38515-91

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Assembly

CLUTCH SPRING FORCING SCREW

HD-38515-91

5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Disas-
sembly

CLUTCH SPRING FORCING SCREW

HD-38515-91

5.4 PRIMARY DRIVE AND CLUTCH: XL MODELS, Dis-
assembly

SPRING COMPRESSING TOOL

HD-38515-A

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Assembly

SPRING COMPRESSING TOOL

HD-38515-A

5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Disas-
sembly

SPRING COMPRESSING TOOL

HD-38515-A

5.5 PRIMARY DRIVE AND CLUTCH: XR
1200X, Assembly

SPRING COMPRESSING TOOL

HD-38515-A

3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only

CRANKSHAFT BUSHING PLATE PILOT

HD-38871

2.21 FORK STEM AND BRACKET ASSEMBLY, Cleaning,
Inspection and Repair

STEERING HEAD BEARING RACE
REMOVAL TOOL

HD-39301-A

2.21 FORK STEM AND BRACKET
ASSEMBLY, Assembly and Installation

STEERING HEAD BEARING RACE
INSTALLATION TOOL

HD-39302

3.14 CYLINDER HEAD, Replacing Valve Guides

CYLINDER HEAD SUPPORT STAND

HD-39782-A

3.14 CYLINDER HEAD, Replacing Valve Guides

CYLINDER HEAD HOLDING FIXTURE

HD-39786

3.14 CYLINDER HEAD, Refacing Valve Seats

CYLINDER HEAD HOLDING FIXTURE

HD-39786

3.14 CYLINDER HEAD, Replacing Valve Guides

REAMER T-HANDLE

HD-39847

3.14 CYLINDER HEAD, Replacing Valve Guides

REAMER LUBRICANT

HD-39964

3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings

REAMER LUBRICANT

HD-39964

A.14 DEUTSCH DT SEALED TERMINAL
REPAIR, Deutsch DT Sealed Terminal Crimps

DEUTSCH TERMINAL CRIMP TOOL

HD-39965-A

6.11 IGNITION SWITCH, Installation

ULTRA TORCH UT-100

HD-39969

TOOLS III

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures

ULTRA TORCH UT-100

HD-39969

A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair

ULTRA TORCH

HD-39969

4.18 FUEL PRESSURE TEST, Testing

FUEL PRESSURE GAUGE

HD-41142

2.20 FRONT FORK: XR 1200X, Disassembly

FORK HOLDING TOOL

HD-41177

2.20 FRONT FORK: XR 1200X, Assembly

FORK HOLDING TOOL

HD-41177

6.33 HANDLEBAR SWITCH ASSEMBLIES, Repair Pro-
cedures

HEAT SHIELD ATTACHMENT

HD-41183

A.23 SEALED SPLICE CONNECTOR, Sealed Splice
Connector Repair

HEAT SHIELD ATTACHMENT

HD-41183

4.19 INTAKE LEAK TEST, Leak Tester

PROPANE ENRICHMENT KIT

HD-41417

A.13 DEUTSCH DT SEALED CONNECTOR, Deutsch
DT Sealed Connector Repair

DEUTSCH TERMINAL REPAIR KIT

HD-41475

A.13 DEUTSCH DT SEALED CONNECTOR, Deutsch
DT Sealed Connector Repair

FLAT BLADE L-HOOK

HD-41475-100

A.20 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair

AMP MULTI-LOCK CRIMPER

HD-41609

A.20 TYCO 070 MULTILOCK UNSEALED CON-
NECTOR, Tyco 070 Multilock Unsealed Connector Repair

AMP MULTI-LOCK CRIMPER

HD-41609

3.3 OIL PRESSURE, Checking Oil Pressure

OIL PRESSURE SENDING UNIT WRENCH

HD-41675

6.31 OIL PRESSURE SWITCH, Removal

OIL PRESSURE SENDING UNIT WRENCH

HD-41675

5.8 CASE DISASSEMBLY FOR TRANSMISSION
REMOVAL, Engine Removal and Disassembly

ENGINE SUPPORT CRADLE

HD-42310-45

5.15 TRANSMISSION SPROCKET, Removal

ENGINE CRADLE

HD-42310-45

1.6 ENGINE OIL AND FILTER, Changing Oil and Filter

HARLEY-DAVIDSON OIL FILTER WRENCH

HD-42311

3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston

PISTON PIN REMOVER

HD-42320-A

3.13 TOP END OVERHAUL: DISASSEMBLY, Cylinder
and Piston

PISTON SUPPORT PLATE

HD-42322

3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder

PISTON SUPPORT PLATE

HD-42322

5.14 TRANSMISSION INSTALLATION, Assembling
Crankcases

CRANKSHAFT GUIDE TOOL

HD-42326-A

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

CRANKSHAFT GUIDE TOOL

HD-42326-B

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

SPROCKET SHAFT ADAPTER

HD-42579-6

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

SPROCKET SHAFT BEARING/SEAL
INSTALLATION TOOL

HD-42579-A

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

CRANKCASE BEARING
REMOVER/INSTALLER BASE

HD-42720-2

A.16 DEUTSCH DTM SEALED SOLID BARREL MINI
TERMINAL REPAIR, Deutsch DTM Sealed Solid Barrel
Terminal Crimps

ELECTRICAL CRIMPER TOOL

HD-42879

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Cam
Gears and Gearcase Cover: XL Models

CRANKSHAFT LOCKING TOOL

HD-43984

2.5 WHEELS, Sealed Wheel Bearings

WHEEL BEARING INSTALLER/REMOVER

HD-44060-C

IV TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

4.18 FUEL PRESSURE TEST, Testing

FUEL PRESSURE GAUGE ADAPTER

HD-44061

1.6 ENGINE OIL AND FILTER, Changing Oil and Filter

HARLEY-DAVIDSON OIL FILTER WRENCH

HD-44067-A

A.10 DELPHI MICRO 64 SEALED CONNECTOR, Delphi
Micro 64 Sealed Connector Repair

TERMINAL REMOVER

HD-45928

6.4 SPEEDOMETER: XL MODELS, Installation

CRIMPING TOOL

HD-45929

A.10 DELPHI MICRO 64 SEALED CONNECTOR, Delphi
Micro 64 Sealed Connector Repair

TERMINAL CRIMPER

HD-45929

2.27 REAR ENGINE MOUNT/ISOLATOR, Removal

SHOP DOLLY

HD-45967

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models

SHOP DOLLY

HD-45967

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X

SHOP DOLLY

HD-45967

3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL
Models

SHOP DOLLY

HD-45967

3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X

SHOP DOLLY

HD-45967

2.26 FRONT ENGINE MOUNT/ISOLATOR, Removal

FAT JACK

HD-45968

2.27 REAR ENGINE MOUNT/ISOLATOR, Installation

FAT JACK

HD-45968

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models

FAT JACK

HD-45968

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X

FAT JACK

HD-45968

3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XL
Models

FAT JACK

HD-45968

3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X

FAT JACK

HD-45968

6.17 LICENSE PLATE LAMP MODULE: XL 883N, XL
1200X/V, Removal: Domestic Only

FAT JACK

HD-45968

2.23 REAR FORK, Disassembly

BEARING REMOVER/INSTALLER TOOL

HD-46281

5.15 TRANSMISSION SPROCKET, Installation

TRANSMISSION SPROCKET HOLDING
TOOL

HD-46282

5.15 TRANSMISSION SPROCKET, Removal

FINAL DRIVE SPROCKET HOLDING TOOL
REACTION ADAPTER

HD-46282-1A

5.15 TRANSMISSION SPROCKET, Installation

SPROCKET HOLDING TOOL ADAPTER

HD-46282-1A

5.15 TRANSMISSION SPROCKET, Installation

SPROCKET HOLDING TOOL ADAPTER

HD-46282-1A

5.15 TRANSMISSION SPROCKET, Removal

FINAL DRIVE SPROCKET HOLDING TOOL

HD-46282-A

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Removal

PRIMARY DRIVE LOCKING TOOL

HD-46283

5.4 PRIMARY DRIVE AND CLUTCH: XL
MODELS, Installation

PRIMARY DRIVE LOCKING TOOL

HD-46283

5.5 PRIMARY DRIVE AND CLUTCH: XR 1200X, Install-
ation

PRIMARY DRIVE LOCKING TOOL

HD-46283

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XL Models

ENGINE HOOK

HD-46284

3.10 REMOVING ENGINE FROM CHASSIS, Procedure:
XR 1200X

ENGINE HOOK

HD-46284

TOOLS V

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

3.11 INSTALLING ENGINE IN CHASSIS, Procedure: XR
1200X

ENGINE HOOK

HD-46284

5.14 TRANSMISSION INSTALLATION, Installation

CASE HOLDING FIXTURE

HD-46285-2

3.19 CRANKCASE, Lapping Engine Main Bearing Races

LAPPING TOOL ADAPTER

HD-46287

5.15 TRANSMISSION SPROCKET, Removal

MAINSHAFT LOCKNUT WRENCH

HD-46288

5.15 TRANSMISSION SPROCKET, Installation

MAINSHAFT LOCKNUT WRENCH

HD-46288

3.12 PRECISION COOLING SYSTEM: XR 1200X, Gen-
eral

OIL LINE REMOVER, 1/2 INCH

HD-46503

3.12 PRECISION COOLING SYSTEM: XR 1200X, Oil
Pump Lines

OIL LINE REMOVER, 1/2 INCH

HD-46503

5.11 MAIN DRIVE GEAR AND BEARING, Assembly

INNER/OUTER MAIN DRIVE GEAR
NEEDLE BEARING INSTALLATION TOOL:
XL MODELS

HD-47855

5.11 MAIN DRIVE GEAR AND BEARING, Installation

MAIN DRIVE GEAR SEAL INSTALLER KIT

HD-47856

5.11 MAIN DRIVE GEAR AND BEARING, Installation

INSTALLER

HD-47856-1

5.11 MAIN DRIVE GEAR AND BEARING, Installation

PILOT

HD-47856-2

5.11 MAIN DRIVE GEAR AND BEARING, Installation

ADAPTER

HD-47856-4

5.11 MAIN DRIVE GEAR AND BEARING, Installation

LARGE NUT

HD-47856-5

A.19 MOLEX MX 150 SEALED CONNECTOR, Molex
MX 150 Sealed Connector Repair

TERMINAL REMOVER

HD-48114

4.7 ENGINE TEMPERATURE (ET) SENSOR, Removal

TEMPERATURE SENSOR SOCKET

HD-48116-A

A.19 MOLEX MX 150 SEALED CONNECTOR, Crimp
Terminal to Lead

TERMINAL CRIMPER

HD-48119

4.12 OXYGEN (O2) SENSOR, Removal

OXYGEN SENSOR SOCKET

HD-48262

4.12 OXYGEN (O2) SENSOR, Installation

OXYGEN SENSOR SOCKET

HD-48262

2.20 FRONT FORK: XR 1200X, Removal

TRIPLE TREE WEDGE TOOL

HD-48287

2.20 FRONT FORK: XR 1200X, Installation

TRIPLE TREE WEDGE TOOL

HD-48287

5.11 MAIN DRIVE GEAR AND BEARING, Assembly

INNER/OUTER MAIN DRIVE GEAR
NEEDLE BEARING INSTALLATION TOOL:
XR 1200X

HD-48643

4.12 OXYGEN (O2) SENSOR, Removal

OXYGEN SENSOR SOCKET

HD-48647

4.12 OXYGEN (O2) SENSOR, Installation

OXYGEN SENSOR SOCKET

HD-48647

4.18 FUEL PRESSURE TEST, General

DIGITAL TECHNICIAN II

HD-48650

6.37 H-DSSS ACTUATION, Fob Assignment

DIGITAL TECHNICIAN II

HD-48650

1.24 WHEEL ALIGNMENT, Wheel Alignment

AXLE ALIGNMENT PLUGS

HD-48856-A

C.1 COMPENSATING SPROCKET, Sprocket Bearing

REAR WHEEL COMPENSATOR
SPROCKET BEARING
REMOVER/INSTALLER

HD-48921

1.8 TIRES AND WHEELS, Wheel Spokes

SPOKE TORQUE WRENCH

HD-48985

2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels

SPOKE TORQUE WRENCH

HD-48985

3.12 PRECISION COOLING SYSTEM: XR 1200X, Gen-
eral

OIL LINE REMOVER, 3/8 INCH

HD-49096

2.20 FRONT FORK: XR 1200X, Disassembly

ROD CASE GUIDE SOCKET

HD-50083

2.20 FRONT FORK: XR 1200X, Assembly

ROD CASE GUIDE SOCKET

HD-50083

2.20 FRONT FORK: XR 1200X, Disassembly

FORK CAP WRENCH

HD-50084

VI TOOLS

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

2.20 FRONT FORK: XR 1200X, Assembly

FORK CAP WRENCH

HD-50084

A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals

UNIVERSAL CRIMPER SET

HD-50120

A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals

UNIVERSAL CRIMPER SET

HD-50120

A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals

UNIVERSAL CRIMPER SET

HD-50120

A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals

UNIVERSAL CRIMPER SET

HD-50120

A.22 TYCO MCP SEALED CONNECTOR, Crimping
Terminals

UNIVERSAL CRIMPER SET

HD-50120

A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals

HAND CRIMP FRAME

HD-50120-2

A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals

HAND CRIMP FRAME

HD-50120-2

A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals

HAND CRIMP FRAME

HD-50120-2

A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals

HAND CRIMP FRAME

HD-50120-2

A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals

JAE DIE

HD-50120-3

A.18 MOLEX CMC SEALED CONNECTOR, Crimping
Terminals

JAE DIE

HD-50120-4

A.17 JAE MX19 SEALED CONNECTOR, Crimping Ter-
minals

JAE DIE

HD-50120-6

A.3 DELPHI 100W MICRO-PACK SEALED CON-
NECTOR, Crimping Terminals

DELPHI 100W MICRO-PACK SEALED DIE

HD-50120-7

A.21 TYCO GET 64 SEALED CONNECTOR, Crimping
Terminals

TYCO GET 64 DIE

HD-50120-7

A.22 TYCO MCP SEALED CONNECTOR, Crimping
Terminals

TYCO MCP DIE

HD-50120-8

A.18 MOLEX CMC SEALED CONNECTOR, Molex CMC
Sealed Connectors

0.6 MM TERMINAL EXTRACTOR TOOL

HD-50423

A.18 MOLEX CMC SEALED CONNECTOR, Molex CMC
Sealed Connectors

1.5 MM TERMINAL EXTRACTOR TOOL

HD-50424

2.19 FRONT FORK: XL MODELS, Fill with Fork Oil

OIL LEVEL GAUGE

HD-59000-B

1.8 TIRES AND WHEELS, Wheel Spokes

SPOKE NIPPLE WRENCH

HD-94681-80

1.8 TIRES AND WHEELS, Wheel Spokes

SPOKE NIPPLE WRENCH

HD-94681-80

2.7 CHECKING AND TRUING WHEELS, Laced Wheel
Rim Offset

SPOKE NIPPLE WRENCH

HD-94681-80

2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels

SPOKE NIPPLE WRENCH

HD-94681-80

3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings

CONNECTING ROD BUSHING REAMER

HD-94800-26A

3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only

REAR INTAKE CAM GEAR BUSHING
REAMER

HD-94803-67

3.14 CYLINDER HEAD, Replacing Rocker Arm Bushings

ROCKER ARM BUSHING REAMER

HD-94804-57

TOOLS VII

Tools Used in This Manual

NOTES

TOOL NAME

PART NUMBER

3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only

REAMER

HD-94812-1

3.18 GEARCASE: XL MODELS, Bushing Reaming: XL
Only

PILOT

HD-94812-87

5.11 MAIN DRIVE GEAR AND BEARING, Disassembly

BEARING RACE PULLER

HD-95637-46B

3.18 GEARCASE: XL MODELS, Bushing Inspection and
Removal: XL Only

BUSHING AND BEARING PULLER

HD-95760-69A

5.12 TRANSMISSION RIGHT CASE BEAR-
INGS, Removal

BUSHING AND BEARING PULLER

HD-95760-69A

5.12 TRANSMISSION RIGHT CASE BEAR-
INGS, Removal

1/2 INCH COLLET

HD-95765-69A

3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings

CONNECTING ROD CLAMPING TOOL

HD-95952-33C

3.15 CYLINDER AND PISTON, Connecting Rod Bush-
ings

CONNECTING ROD BUSHING
REMOVER/INSTALLER

HD-95970-32D

3.16 TOP END OVERHAUL: ASSEMBLY, Piston and
Cylinder

PISTON RING COMPRESSOR

HD-96333-51E

3.19 CRANKCASE, Lapping Engine Main Bearing Races

CRANKCASE MAIN BEARING LAPPING
TOOL

HD-96710-40C

3.19 CRANKCASE, Lapping Engine Main Bearing Races

CRANKCASE MAIN BEARING LAP

HD-96718-87

3.14 CYLINDER HEAD, Cleaning and Inspection

VALVE SPRING TESTER

HD-96796-47

3.3 OIL PRESSURE, Checking Oil Pressure

OIL PRESSURE GAUGE ADAPTER

HD-96921-125

3.3 OIL PRESSURE, Checking Oil Pressure

OIL PRESSURE TEST GAUGE KIT

HD-96921-52D

3.3 OIL PRESSURE, Checking Oil Pressure

OIL PRESSURE GAUGE ADAPTER

HD-96925-58

2.7 CHECKING AND TRUING WHEELS, Cast Wheel
Runout

WHEEL TRUING AND BALANCING STAND

HD-99500-80

2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels

WHEEL TRUING STAND

HD-99500-80

2.7 CHECKING AND TRUING WHEELS, Truing Laced
Wheels

WHEEL TRUING STAND

HD-99500-80

3.19 CRANKCASE, Fitting Pinion Bearings

FORCING SCREW

J-21686-12

3.19 CRANKCASE, Fitting Pinion Bearings

FORCING SCREW

J-21686-12

3.19 CRANKCASE, Disassembly

TRANSMISSION SHAFT RETAINING RING
PLIERS

J-5586-A

3.22 BOTTOM END OVERHAUL: ASSEMBLY, Crank-
case

TRANSMISSION SHAFT RETAINING RING
PLIERS

J-5586-A

5.9 TRANSMISSION REMOVAL AND DISAS-
SEMBLY, Mainshaft Disassembly

TRANSMISSION SHAFT RETAINING RING
PLIERS

J-5586-A

3.19 CRANKCASE, Fitting Pinion Bearings

BRIDGE

J-7830-5

3.19 CRANKCASE, Fitting Pinion Bearings

BRIDGE

J-7830-5

4.13 EXHAUST SYSTEM: XL MODELS, General

SNAP-ON WRENCH

PFSX916

5.13 TRANSMISSION LEFT CASE BEARINGS, Removal

SNAP-ON SNAP RING PLIERS

PR-36

2.17 BLEEDING BRAKES, Procedure

BASIC VACUUM BRAKE BLEEDER

SNAP-ON BB200A

3.19 CRANKCASE, Fitting Pinion Bearings

BEARING SEPARATOR

SNAP-ON TOOLS
STOCK NO. CJ950

3.19 CRANKCASE, Fitting Pinion Bearings

BEARING SEPARATOR

SNAP-ON TOOLS
STOCK NO. CJ950

VIII TOOLS

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

4.5 FUEL TANK: XR 1200X, Installing Fuel Tank

4.1-6.7 Nm

36-60

in-lbs

Air box to bracket fasteners: XR 1200X

4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V

9.5-13.6 Nm

84-120

in-lbs

Air cleaner breather screw

4.3 AIR CLEANER ASSEMBLY, XL 1200V

9.5-13.6 Nm

84-120

in-lbs

Air cleaner breather screw

1.5 MAINTENANCE SCHEDULE, General

4.1-6.8 Nm

36-60

in-lbs

Air cleaner cover screw

1.7 AIR FILTER, XL Models except XL 1200V

4.1-6.8 Nm

36-60

in-lbs

Air cleaner cover screw

1.7 AIR FILTER, XL 1200V

4.1-6.8 Nm

36-60

in-lbs

Air cleaner cover screw

4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V

4.1-6.8 Nm

36-60

in-lbs

Air cleaner cover screw

4.3 AIR CLEANER ASSEMBLY, XL 1200V

4.1-6.8 Nm

36-60

in-lbs

Air cleaner cover screw

1.5 MAINTENANCE SCHEDULE, General

4.5-6.8 Nm

40-60

in-lbs

Air filter screw

1.7 AIR FILTER, XL Models except XL 1200V

4.5-6.8 Nm

40-60

in-lbs

Air filter screw

1.7 AIR FILTER, XL 1200V

4.5-6.8 Nm

40-60

in-lbs

Air filter screw

4.3 AIR CLEANER ASSEMBLY, XL Models except
XL 1200V

4.5-6.8 Nm

40-60

in-lbs

Air filter screw

4.3 AIR CLEANER ASSEMBLY, XL 1200V

4.5-6.8 Nm

40-60

in-lbs

Air filter screw

6.24 ALTERNATOR, Assembly and Installation

13.6-15.8 Nm

120-140

in-lbs

Alternator rotor to sprocket screw

6.24 ALTERNATOR, Assembly and Installation

3.4-4.5 Nm

30-40

in-lbs

Alternator stator mounting screw

2.5 WHEELS, General

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.5 WHEELS, Front Wheel

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

81-88 Nm

60-65 ft-lbs

Axle, front, nut

2.5 WHEELS, Front Wheel

28.5-36.6 Nm

21-27 ft-lbs

Axle, front, pinch screw: XL Models

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

28.5-36.6 Nm

21-27 ft-lbs

Axle, front, pinch screw: XL Models

2.5 WHEELS, Front Wheel

55.6-65.1 Nm

41-48 ft-lbs

Axle, front, pinch screw: XR 1200X

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

55.6-65.1 Nm

41-48 ft-lbs

Axle, front, pinch screw: XR 1200X

1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

1.24 WHEEL ALIGNMENT, Wheel Alignment

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

2.5 WHEELS, General

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

2.5 WHEELS, Rear Wheel

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XR 1200X

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

5.6 DRIVE BELT, Drive Belt: XL Models

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

5.6 DRIVE BELT, Drive Belt: XR 1200X

129-142 Nm

95-105 ft-lbs

Axle, rear, nut

1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection

6.2-8.5 Nm

55-75

in-lbs

Battery cable connector nut

6.8 BATTERY CABLES, Installation

6.2-8.5 Nm

55-75

in-lbs

Battery negative cable to crankcase nut

1.5 MAINTENANCE SCHEDULE, General

6.8-7.9 Nm

60-70

in-lbs

Battery negative terminal screw

1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection

6.8-7.9 Nm

60-70

in-lbs

Battery negative terminal screw

6.8 BATTERY CABLES, Installation

6.8-7.9 Nm

60-70

in-lbs

Battery negative terminal screw

ORQUE

ALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

6.8 BATTERY CABLES, Installation

6.8-9.6 Nm

60-85

in-lbs

Battery positive cable to starter post
locknut

1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection

6.8-7.9 Nm

60-70

in-lbs

Battery positive terminal screw

6.8 BATTERY CABLES, Installation

6.8-7.9 Nm

60-70

in-lbs

Battery positive terminal screw

1.22 BATTERY MAINTENANCE, Battery Installa-
tion and Connection

4.1-6.8 Nm

36-60

in-lbs

Battery strap screw

6.8 BATTERY CABLES, Installation

4.1-6.8 Nm

36-60

in-lbs

Battery strap screw

6.9 BATTERY TRAY, Installation

10.9-17.6 Nm

96-156

in-lbs

Battery tray mounting fasteners

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XL Models

13.6-20.4 Nm

120-180

in-lbs

Belt guard screw: XL Models

2.22 BELT GUARD AND DEBRIS
DEFLECTOR, Belt Guard: XR 1200X

8.1-10.8 Nm

72-96

in-lbs

Belt guard screw: XR 1200X

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

16.9-24.5 Nm

12-18 ft-lbs

Brake caliper, front, bridge bolt

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

38.0-51.6 Nm

28-38 ft-lbs

Brake caliper, front, mounting bolt

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

38.0-51.6 Nm

28-38 ft-lbs

Brake caliper, front, mounting bolt

2.9 FRONT BRAKE CALIPER: XL
MODELS, Assembly

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.10 FRONT BRAKE CALIPER: XR
1200X, Assembly

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.16 BRAKE LINES, Rear Brake Line: XL Models

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.17 BLEEDING BRAKES, Procedure

4.0-6.9 Nm

35-61

in-lbs

Brake caliper bleeder valve

2.5 WHEELS, Front Wheel/Cast front wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Front Wheel/Laced front wheel

21.7-32.6 Nm

16-24 ft-lbs

Brake disc, front, screw

2.5 WHEELS, Rear Wheel

40.7-61.1 Nm

30-45 ft-lbs

Brake disc, rear, screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to battery tray screw

6.9 BATTERY TRAY, Installation

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to battery tray screw

3.11 INSTALLING ENGINE IN CHASSIS, Pro-
cedure: XL Models

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to frame, rear, screw

1.12 DRIVE BELT AND SPROCKETS, Drive Belt
Deflection

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to rear fork screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

3.4-4.5 Nm

30-40

in-lbs

Brake hose clamp to rear fork screw

2.16 BRAKE LINES, Rear Brake Line: XL Models

8.14-13.6 Nm

72-120

in-lbs

Brake line/switch, rear, tee bracket
screw: XL Models

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

1.9-2.5 Nm

17-22

in-lbs

Brake line/switch, rear, tee bracket
screw: XR 1200X

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

XII TORQUE VALUES

2013 Harley-Davidson Sportster Models Service

Manual

NOTES

TORQUE VALUE

FASTENER

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.14 REAR BRAKE CALIPER: XL
MODELS, Installation

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.15 REAR BRAKE CALIPER: XR 1200X, Installa-
tion

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Rear Brake Line: XL Models

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Rear Brake Line: XR 1200X

27.1-33.9 Nm

20-25 ft-lbs

Brake line banjo bolt

2.16 BRAKE LINES, Front Brake Line

5.1-7.4 Nm

45-65

in-lbs

Brake line clamp screw, fork bracket

2.16 BRAKE LINES, Front Brake Line

13.6-19.0 Nm

120-168

in-lbs

Brake line clamp screw, steering stem,
XL Models

2.16 BRAKE LINES, Front Brake Line

11-16 Nm

96-144

in-lbs

Brake line clamp screw, steering stem,
XR 1200X

2.9 FRONT BRAKE CALIPER: XL
MODELS, Installation

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screw

1.16 BRAKE PADS AND DISCS: XL
MODELS, Brake Pad Replacement: Front

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

1.17 BRAKE PADS AND DISCS: XR 1200X, Brake
Pad Replacement: Front

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

2.10 FRONT BRAKE CALIPER: XR
1200X, Installation

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

2.17 BLEEDING BRAKES, Procedure

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

1.5 MAINTENANCE SCHEDULE, General

1.0-2.0 Nm

9-17

in-lbs

Brake master cylinder, front, reservoir
cover screws

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder, rear, mounting
screw: XL Models

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Installation

8.1-10.9 Nm

72-96

in-lbs

Brake master cylinder, rear, mounting
screw: XR 1200X

2.12 REAR BRAKE MASTER CYLINDER: XR
1200X, Assembly

14.7-19.6 Nm

130-173

in-lbs

Brake master cylinder, rear, pushrod nut:
XR 1200X

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Assembly

14.7-19.6 Nm

130-173

in-lbs

Brake master cylinder, rear, pushrod
shoulder nut

2.8 FRONT BRAKE MASTER CYLINDER, Install-
ation

12.2-14.9 Nm

108-132

in-lbs

Brake master cylinder clamp, front,
screw

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder mounting bracket,
rear, screw: XL Models

2.11 REAR BRAKE MASTER CYLINDER: XL
MODELS, Installation

23.1-29.9 Nm

17-22 ft-lbs

Brake master cylinder mounting bracket,
rear, screw: XL Models

TORQUE VALUES XIII

Harley Davidson 2013 Sportster Models. Service Manual - page 48